Page 2 - I. GENERAL OPERATION; SAFETY RULES; Safe Operation Practices for Ride-On Mowers; WARNING
2 I. GENERAL OPERATION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the i...
Page 3 - SAFE HANDLING OF GASOLINE
3 • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers.• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back- ing. • Never carry children, even with the blades shut off. They m...
Page 4 - TABLE OF CONTENTS; PRODUCT SPECIFICATIONS; CONGRATULATIONS; CUSTOMER RESPONSIBILITIES
4 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBLY ................................................................. 6-9 OPERATION ..........
Page 5 - UNASSEMBLED PARTS; Slope Sheet
5 UNASSEMBLED PARTS (2) Keys Slope Sheet Keys Mower (1) Wheel (5) Large Retainer Springs - 7/16 (2) Smaller Retainer Springs - 5/16 (1) Locknut 3/8-16 (1) Oil Drain TubeFor Future Use (1) Shoulder Bolt Mower Front Wheel (1) 3/4 O.D. Washers (1) Anti-Sway Bar (1) Front Link Assembly (1) 1-1/4 O.D. Wa...
Page 6 - ASSEMBLY; er a tion section for location and function of; TOOLS REQUIRED FOR ASSEMBLY; TO REMOVE TRACTOR FROM; UNPACK CARTON
6 ASSEMBLY FIG. 1 02931 CHECK BATTERY (See Fig. 1) • Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (L) (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance sec...
Page 7 - INSTALL MOWER AND DRIVE BELT; ASSEMBLE FRONT WHEEL TO
7 ASSEMBLY INSTALL MOWER AND DRIVE BELT (See Figs. 4-12) See MOWER AND DRIVE BELT ASSEMBLY Supplement Sheet for additional guidance on this assembly.Be sure tractor is on level surface and engage park ing brake.• Lower attachment lift lever to it's lowest position. CAUTION: Lift lever is spring load...
Page 9 - CHECK TIRE PRESSURE; CHECKLIST
9 ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be proper...
Page 10 - OPERATION
10 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW...
Page 11 - KNOW YOUR TRACTOR
11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the appl...
Page 12 - vision safety mask worn over spectacles.; HOW TO USE YOUR TRAC TOR; STOPPING
12 OPERATION FIG. 14 TO USE CHOKE CONTROL -D (See Fig. 16) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.• To engage choke control, pull knob out. Slowly push knob in to disengage. The operation of any tractor can result in foreign objects thrown into t...
Page 13 - TO ADJUST MOWER CUT TING HEIGHT; CAUTION: Do not operate the mower
13 OPERATION TO ADJUST MOWER CUT TING HEIGHT (See Fig. 18) The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height. • Put attachment lift lever in desired cutting height slot.The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the...
Page 14 - TOWING CARTS AND OTHER AT TACH MENTS; TO OPERATE ON HILLS
14 OPERATION FIG. 21 TOWING CARTS AND OTHER AT TACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground ...
Page 15 - ADD GASOLINE; PURGE TRANSMISSION; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
15 ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti t...
Page 16 - MOWING TIPS; Always operate engine at full throttle when mow-
16 FIG. 22 MOWING TIPS • Mower should be properly leveled for best mowing per- formance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim- ming. • Drive so that clippings are discharged onto the area that has be...
Page 17 - MAINTENANCE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; LUBRICATION CHART
17 MAINTENANCE T RAC T 0 R Inspect Muffler/Spark Arrester Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Engine Oil Level Clean Engine Cooling Fins Clean Air Screen 1 - Change more often when operating under a heavy load or in high am...
Page 18 - BATTERY; TRACTOR; BRAKE OPERATION; OPERATOR PRESENCE SYS TEM AND REVERSE OP-; BLADE CARE; IMPORTANT
18 MAINTENANCE FIG. 23 02 544 MANDREL ASSEMBLY BLADE BLADE BOLT (SPECIAL) CENTER HOLE STAR BATTERY Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.• Keep battery and terminals c...
Page 19 - TRANSAXLE COOLING; ENGINE; LUBRICATION; CLEAN AIR SCREEN
19 MAINTENANCE V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling...
Page 20 - MUFFLER; CLEANING; ENGINE OIL FILTER
20 MAINTENANCE MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or dam- age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap...
Page 21 - TO LEVEL MOWER; SERVICE AND ADJUSTMENTS; Depress brake pedal fully and set parking brake.; TO REMOVE MOWER
21 TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 28) • With all tires properly inflated a...
Page 22 - NOTE
22 SERVICE AND ADJUSTMENTS 02966 A A 02548 B B • Go to side of mower you wish to adjust. • With a 3/4" or adjustable wrench, turn lift link adjust- ment nut (A) to the left to lower the mower, or, to the right to raise the mower. FRONT-TO-BACK ADJUSTMENT (See Figs. 30 and 31) IMPORTANT: Deck mus...
Page 23 - TO REPLACE MOWER BLADE DRIVE BELT; CAUTION: Belt tension rod is spring; TO CHECK BRAKE
23 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 32) • Park tractor on a level surface. En gage parking brake. • Lower attachment lift lever to its lowest position.• Disengage belt tension rod (K) from lock bracket (L). CAUTION: Belt tension rod is spri...
Page 24 - TO REMOVE WHEEL FOR REPAIRS; TO START ENGINE WITH A WEAK BATTERY
24 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS (See Fig. 34) • Block up axle securely.• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble.• On rear wheels only: align grooves in rear wheel hub a...
Page 26 - STORAGE; WARNING: Never store the trac tor with; FUEL SYSTEM; ENGINE OIL; OTHER
26 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stori...
Page 27 - TROUBLESHOOTING POINTS; PROBLEM
27 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Weak or dead battery. 5. Rec...
Page 29 - SCHEMATIC
29 M FUSE STARTER SOLENOID BATTERY ELECTRIC CLUTCH CLUTCH/BRAKE (PEDAL UP) REVERSE SWITCH (NOT IN REVERSE) SEAT SWITCH (NOT OCCUPIED) SHORTING CONNECTOR CHASSIS HARNESS IGNITION UNIT HOUR METER REGULATOR CHASSIS HARNESS CONNECTOR (MATING SIDE) DASH HARNESS CONNECTOR (MATING SIDE) LIGHT SWITCH HEADLI...
Page 30 - ELECTRICAL
30 TRACTOR - MODEL NO. LGT2654 (96043003600), PRODUCT NO. 960 43 00-36 ELECTRICAL 30 33 24 42 40 26 28 71 59 194276D 29 34 43 25 27 41 50 Batte ry _28 8 1 99 100 91 2 27 22 21 16 55 46 46 90 101 102 103
Page 31 - KEY PART
31 TRACTOR - MODEL NO. LGT2654 (96043003600), PRODUCT NO. 960 43 00-36 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 532 14 49-27 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 18 64-91 Battery Box 16 532 17 61-38 Switch Interlock 21 532 18 37-59 Harness Socket Light 22 532 00 41-52 Bulb, Lig...
Page 32 - CHASSIS
32 TRACTOR - MODEL NO. LGT2654 (96043003600), PRODUCT NO. 960 43 00-36 CHASSIS CHASSISTEX?GTHUSQ 137 234 234 238
Page 34 - DRIVE
34 TRACTOR - MODEL NO. LGT2654 (96043003600), PRODUCT NO. 960 43 00-36 DRIVE 56 70 74 220 74 213 171 197 196 206 26 207 209 218 216 219 143 186 189 49 187 50 51 52 51 190 51 52 208 210 170 211 166 211 64 185 188 17 161 35 184 167 160 160 42 163 214 125 215 92 125 153 222 125 226 125 125 80 125 29 15...
Page 36 - SPARK ARRESTER KIT
36 TRACTOR - MODEL NO. LGT2654 (96043003600), PRODUCT NO. 960 43 00-36 ENGINE 1 84 12 11 41 42 85 29 SPARK ARRESTER KIT 84 45 18 15 37 28 37 22 21 20 62 71 70 79 69 87 2 engine-tex_7-vgt 81 82 9 90 31 91
Page 37 - ENGINE POWER RATING INFORMATION
37 KEY PART NO. NO. DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below:Briggs & Stratton 1-800-233-3723 Kohler Co. 1-800-544-2444 Tecumseh Products 1-800-55...
Page 39 - SEAT ASSEMBLY
39 TRACTOR - MODEL NO. LGT2654 (96043003600), PRODUCT NO. 960 43 00-36 SEAT ASSEMBLY 1 532 40 66-21 Seat 2 532 18 01-66 Bracket Pivot Fender 3 532 14 06-75 Strap, Asm Fender 6 873 80 06-00 Nut, Lock W/Ins. 3/8-16 unc 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 uncx 3/4 w/Sems 10 53...
Page 40 - MOWER DECK
40 TRACTOR - MODEL NO. LGT2654 (96043003600), PRODUCT NO. 960 43 00-36 MOWER DECK 47 7 49 46 32 33 31 30 1 33 52 52 43 196 97 33 192 49 34 39 185 46 46 6 21 122 114 98 31 32 25 26 24 27 58 60 59 18 21 194 113 49 187 190 188 190 187 50 120 117 116 21 18 189 21 18 13 14 15 11 8 29 mower_deck 54-tex_3 ...
Page 42 - DECALS; WHEELS AND TIRES
42 TRACTOR - MODEL NO. LGT2654 (96043003600), PRODUCT NO. 960 43 00-36 DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY PART NO. NO. DESCRIPTION 6 2 1 3 11 4 10 5 9 8 7 wheel_art_1-tex WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 17 16 16 ...
Page 43 - MOWER LIFT
43 TRACTOR - MODEL NO. LGT2654 (96043003600), PRODUCT NO. 960 43 00-36 MOWER LIFT 7 3 87 10 88 2 89 90 87 98 97 97 91 lift-tex_3 89 87 89 87 2 532 19 52-23 Shaft Asm., Lift 3 532 19 52-30 Lever Asm., Lift Rh 7 532 41 15-55 Grip, Lever 10 532 19 63-14 Spring Torsion 87 532 19 42-09 Pin Cotter 7/16 Bo...
Page 45 - SS; GG; us
45 1 5 DE G REE S M AX . FOLD ALON G DOTTED LINE THI S I S A 1 5 DE G REE S LOPE ONLY RIDE UP AND DO W N HILL, NOT ACRO SS HILL S U GG E S TED G UIDE FOR S I G HTIN G S LOPE S FOR S AFE OPERATION W ARNIN G : To avo i d s er i o us i n ju ry, operate yo u r tra c tor u p and do w n the fa c e of s lo...
Page 46 - SERVICE NOTES
