Honeywell EC7895A - Manual

Honeywell EC7895A

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Table of Contents:

  • Page 8 – PRINCIPAL TECHNICAL FEATURES; Internal Hardware Status Monitoring
  • Page 9 – INSTALLATION; WARNING
  • Page 10 – When Installing this Product...; CAUTION; Humidity
  • Page 11 – WIRING
  • Page 14 – ASSEMBLY; Relay Module Mounting; Installing ST7800 Purge Card
  • Page 16 – C7076A,D ULTRAVIOLET DETECTOR
  • Page 17 – OPERATION
  • Page 20 – CHECKOUT; Equipment Recommended
  • Page 21 – Initial Lightoff Check for Proved Pilot
  • Page 23 – Initial Lightoff Check for Direct Spark Ignition
  • Page 26 – TROUBLESHOOTING; Diagnostic Information Index
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PRODUCT DATA

Copyright © 1996 Honeywell Inc. • All Rights Reserved

X-XX UL

7800 SERIES EC7895A, RM7895A

Relay Module

GENERAL

The Yamatake Honeywell EC7895A and RM7895 is a microprocessor
based integrated burner control for automatically fired gas, oil, or
combination fuel single burner applications. The RM7895 consists of
the Relay Module. Subbase, Amplifier and Purge Card. Options
include Keyboard Display Module, Personal Computer Interface,
DATA CONTROLBUS MODULE™, Remote Display Module, and
COMBUSTION SYSTEM MANAGER™ Software.

The EC7895 and RM7895 are programmed to provide a level of
safety, functional capability and features beyond the capacity of
conventional controls.

Functions provided by the EC7895 and RM7895 include automatic
burner sequencing, flame supervision, system status indication,
system or self-diagnostics and troubleshooting.

FEATURES

Safety features:
— Airflow switch check.
— Closed loop logic test.
— Dynamic AMPLI-CHECK®.
— Dynamic input check.
— Dynamic safety relay test.
— Dynamic self-check logic.
— Internal hardware status monitoring.
— Tamper resistant timing and logic.

Access for external electrical voltage checks.

Application flexibility.

Communication interface capability.

Dependable, long-term operation provided by microcomputer
technology.

First-out annunciation and system diagnostics provided by a 2
row by 20 column Vacuum Fluorescent Display (VFD) located
on the optional Keyboard Display Module.

Five (LEDs) for sequence information.

Interchangeable plug-in flame amplifiers.

Local or remote annunciation of EC7895 and RM7895
operation and fault information.

Nonvolatile memory; EC7895 and RM7895 retain history files
and sequencing status after loss of power.

Remote reset (optional).

Report generation (optional).

Selectable recycle or lockout on loss of airflow.

Selectable recycle or lockout on loss of flame.

Shutter drive output.

Burner controller data (optional):
— Flame signal strength.
— Hold status.
— Lockout/alarm status.
— Sequence status.
— Sequence time.
— Total cycles of operation.
— Total hours of operation.
— Fault history providing for the six most recent faults:

Cycles of operation at the time of the fault.

Fault message and code.

Hours of operation at the time of the fault.

Sequence status at the time of the fault.

Sequence time at the time of the fault.

— Diagnostic information:

Device type.

Flame amplifier type.

Flame failure response time.

Manufacturing code.

On/Off status of all digital inputs and outputs.

Selected prepurge time.

Software revision and version of EC7895 and RM7895
and optional Keyboard Display Module.

Status of configuration jumpers.

Contents

General .........................................................................................

1

Features ........................................................................................

1

Specifications ................................................................................

2

Ordering Information .....................................................................

2

Principal Technical Features .........................................................

8

Safety Provisions ..........................................................................

8

Installation .....................................................................................

9

Wiring ............................................................................................ 11
Assembly ...................................................................................... 14
Operation ...................................................................................... 17
Checkout ....................................................................................... 20
Troubleshooting ............................................................................ 26

65-0205

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Summary

Page 8 - PRINCIPAL TECHNICAL FEATURES; Internal Hardware Status Monitoring

7800 SERIES EC7895A, RM7895A RELAY MODULE 65-0205 8 Fig. 4. Ultraviolet detectorsin in. (mm) (Continued). 15/16 [24] DIA. 2 (51) 1 (25) 1 INCH NPT 15/16–18 UNC(2 EACH) M5084A 2-1/2 (64) 6-7/32 (158) 6-19/32 (168) 2-5/32 (55) 11-13/16 (300) 7-13/16 (198) 1-27/32 (47) 5-13/16 (147) 5-13/16 (147) C7076...

Page 9 - INSTALLATION; WARNING

7800 SERIES EC7895A, RM7895A RELAY MODULE 65-0205 9 Dynamic Ampli-Check® Dynamic AMPLI-CHECK® circuitry tests the flame signalamplifier during burner operation and shuts down the EC7895or RM7895 if the flame amplifier fails. Dynamic Flame Amplifier and Shutter Check Self-checking circuitry tests all...

Page 10 - When Installing this Product...; CAUTION; Humidity

7800 SERIES EC7895A, RM7895A RELAY MODULE 65-0205 10 When Installing this Product… 1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardouscondition. 2. Check the ratings given in the instructions and marked on the product to make sure the product is...

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