Honeywell DR4300 - Manual

Honeywell DR4300

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Table of Contents:

  • Page 2 – Revision I – December 2003; Industrial Measurement and Control; Honeywell
  • Page 3 – About This Document; Abstract; World Wide Web
  • Page 4 – Symbol Definitions; WARNING; Risk of electrical shock. This symbol warns the user of a
  • Page 5 – DR4300 Circular Chart Recorder Product Manual; Contents
  • Page 8 – Program Contents
  • Page 9 – Tables
  • Page 11 – Figures
  • Page 13 – Function
  • Page 15 – Configuration
  • Page 16 – Model Number Breakdown; Introduction
  • Page 17 – Model Number Table I - OUTPUT
  • Page 18 – Model Number Table II - INSTRUMENT OPTIONS
  • Page 19 – Model Number Table III - PEN 1 OPTIONS; Model Number Table IV - PEN 2 OPTIONS; Future; Model Number Table V - APPROVALS/CERTIFICATES
  • Page 21 – About This Manual; All models described
  • Page 22 – Options; Figure 1-1 Guide to Manual’s Organization
  • Page 23 – The following is a list of topics in this section.; Topic See; Mounting Considerations and Overall Dimensions; Pre-installation information
  • Page 24 – See Appendix A
  • Page 25 – Temperature Stability:
  • Page 27 – Physical considerations; A kit for mounting the unit on a pipe is available (see; Overall dimensions; Millimetres; Figure 2-1 Overall Dimensions
  • Page 28 – Mounting Methods; Overview; Section 9 Parts List); How to remove knockouts for conduits; Side View; Figure 2-2 Plug Locations
  • Page 29 – Procedure; Step Action; Figure 2-3 Mounting Flush in a New Panel Cutout (Rear View)
  • Page 30 – Panel Mounting Recorder with NEMA4 or Heavy Duty door; Place the panel gasket onto the rear flange of the recorder case.
  • Page 31 – Notch; Figure 2-4 Panel Mounting Recorder with NEMA4 or Heavy Duty Door
  • Page 32 – Table 2-4 Pipe Mounting Procedure; Position the recorder with brackets on the 2-inch pipe.; Figure 2-5 Pipe Mounting Brackets
  • Page 33 – ATTENTION; Remove the recorder from the panel and drill the other two holes.
  • Page 34 – Figure 2-6 Mounting Flush on a Surface of Panel or Wall (Rear View); Wiring Prerequisites; Wiring should be performed by qualified personnel.; Electrical considerations; copper conductor is recommended.
  • Page 35 – Taking electrical noise precautions; —Separate connecting wires into bundles (see Table 2-6) and route the; Use Suppression Devices; —For additional noise protection, you may want to add suppression; CE conformity special conditions (Europe)
  • Page 36 – Recommended wiring routing; without; Figure 2-7 Recommended Wiring Routing - Models Without CE Mark
  • Page 37 – Recommended Wiring Locations for; CE Mark Models; Figure 2-8 Recommended Wiring Routing - Models With CE Mark
  • Page 38 – Table 2-7 Wiring Illustrations
  • Page 39 – The procedure to connect power wiring is in Table 2-8.; SHOCK HAZARD; CAUTION
  • Page 40 – Table 2-8 Procedure for Power Wiring Models; Locate the power terminal block for your recorder model.
  • Page 41 – For 2 Pen Recorder/Controller, connect ac power; Figure 2-9 Power Wiring – Models Without CE Mark
  • Page 42 – Figure 2-10 Power Wiring – Models With CE Mark
  • Page 43 – Section 3 –; Turn off the power to the recorder.
  • Page 44 – Figure 2-11 Analog Input Wiring
  • Page 46 – Figure 2-12 Digital Input Wiring
  • Page 48 – Main PCA; Figure 2-13 Communication Wiring
  • Page 49 – Three types of discrete outputs are available:
  • Page 50 – Insulation of output wires; Follow the procedure in Table 2-13 to wire the discrete outputs.; Table 2-13 Relay Output Wiring - 1 or 2 Pen Models
  • Page 51 – OR; Electromechanical; Figure 2-14 Relay Output Wiring
  • Page 52 – Figure 2-15 Open Collector Output Wiring
  • Page 54 – Figure 2-16 Current Output Wiring
  • Page 56 – Transmitter Power Module; * See transmitter's instruction manual for; XMTR
  • Page 57 – Basic Recorder without Display; The following is a list of topics covered in this section.; Startup and Operation; WARNING—SHOCK HAZARD !
  • Page 58 – Setting Configuration and Input Switches; Table 3-1 Procedure for Configuring Model without Display
  • Page 59 – Figure 3-1 Location of Configuration and Input Switches
  • Page 60 – Configuration and Input switch settings for sample chart; Configuration Switch S1; Summary of Input Set Up Switch S6 Functions; Burnout; Figure 3-2 Sample Chart for Single Pen Recorder
  • Page 76 – Off for RTD actuation
  • Page 77 – Startup and Operation of Recorder without Display
  • Page 78 – Preparing the Recorder for Operation; Time index; Figure 3-3 Basic Chart Plate Components
  • Page 79 – Use the procedure in Table 3-4 to run the step test.; Table 3-4 Procedure for Running the Step Test; Apply power to the recorder.
  • Page 80 – Secure the chart plate in the operational position.; Chart step pattern
  • Page 81 – The recorder is almost ready for operation when you have:; Close the door and apply power.; Figure 3-5 Setting Chart Time to Time Index
  • Page 83 – Configuration, Startup and Operation; Operator Interface of Recorder with Display and Keypad
  • Page 84 – Operator Interface on Recorder with Display and Keypad; INP; Figure 4-1 Operator Interface
  • Page 85 – or
  • Page 86 – Appendix C
  • Page 87 – Diagram: prompt hierarchy; Set Up Group
  • Page 88 – LOCK
  • Page 89 – “Configuration Tips”
  • Page 90 – Holding the SET UP
  • Page 91 – Significance of hardware switches in models with display; Safety precautions; Exercise appropriate safety precautions when setting switches.
  • Page 92 – Table 4-3 SW6 Input Switch Settings for Models; This switch is used to select whether the input value used by the
  • Page 93 – SW6 switch 2 setting unimportant for Volt, mV, and mA inputs; If SW6 switch 2 is ON, the displayed value will be under range.; output
  • Page 94 – Figure 4-3 Location of Switches and Relays
  • Page 95 – xxxx
  • Page 96 – Configuration Tips
  • Page 97 – Press FUNC key to select channel.; Input group prompts; Table 4-5 lists all the function prompts in the input set up group.; Table 4-5 Input Parameter Definitions; XXXX
  • Page 101 – Pen group prompts; Table 4-6 lists all the function prompts in the pen set up group.; Table 4-6 Pen Parameter Definitions
  • Page 102 – Chart group prompts; Press SET UP key until “CHART” appears in the lower display.; Table 4-7 Chart Parameter Definitions
  • Page 103 – 0 Totalizer Parameters Set Up Group; FUNC to select channel.; Table 4-8 Totalizer Function Definitions
  • Page 108 – and
  • Page 111 – If the setting of MINRPM is changed,
  • Page 112 – your recorder supports control; Two sets of PID constants; Detailed instructions for using Accutune are provided in; Fuzzy overshoot suppression
  • Page 113 – Tuning group prompts; Table 4-10 lists all the parameters in the tuning set up group.; Table 4-10 Tuning Parameter Definitions; read only message
  • Page 114 – If control group parameter “OUTALG”
  • Page 116 – Table 4-11 Setpoint Ramp Parameter Definitions
  • Page 117 – Press SET UP key until “TIMER” appears in the lower display.; Table 4-12 Timer Parameter Definitions
  • Page 118 – Press SETUP key until “ALARMS” appears in the lower display.; Table 4-13 Alarm Parameter Definitions
  • Page 120 – —This is an adjustable
  • Page 121 – Press SETUP key until “AUX OUT” appears in the lower display.; Table 4-14 Auxiliary Output Parameter Definitions; not
  • Page 123 – Table 4-15 Communication Parameter Definitions
  • Page 124 – Press SETUP key until “REM SW” appears in the lower display.
  • Page 125 – Table 4-16 Remote Switch Parameter Definitions
  • Page 126 – Table 4-17 lists the function prompt in the lock out set up group.; Table 4-17 Display Parameter Definitions; OFF
  • Page 127 – Section 5 – Input and Output; Set this group last; Table 4-18 lists the function prompt in the lock out set up group.; Table 4-18 Lockout Parameter Definitions
  • Page 128 – Keep a record
  • Page 129 – RECORDER TAG NAME
  • Page 130 – Special configuration for control and alarms; Alarm 1 is not available.; Table 4-19 Limit Control Parameter Definitions
  • Page 131 – Startup of Recorder with Display and Keypad
  • Page 132 – Preparing the Recorder for Startup; Open the door of the recorder.; CAUTION: Do not try to rotate the hub; Figure 4-4 Basic Chart Plate Components
  • Page 133 – Additional automatic self-tests; for more information; Use the procedure in Table 4-21 to run the step test.; Table 4-21 Procedure for Running the Step Test; Step Press; , swing out the chart plate and
  • Page 134 – Refer to Section 8 if step test fails.; Lights INP 2 indicator (if recorder has 2 pens); Repeat Steps 4 and 5 to test pen 2 operation.; Terminates the test at any time.
  • Page 135 – Completing Preparation and Startup; Figure 4-6 Setting Chart Time to Time Index
  • Page 136 – Tests run automatically; PASS or FAIL; Status of tests displayed
  • Page 137 – Section 9 – Replacing Hardware; Key Error message; The parameter normally called up by the key is not available.
  • Page 138 – Use the procedure listed in Table 4-25 to start the recorder.; Table 4-25 Procedure for Starting the Recorder; Step Operation Press
  • Page 140 – Operation of Recorder with Display and Keypad; If a test is failed,; Display; Figure 4-7 Operator Interface
  • Page 141 – Meaning of indicators; Indicator
  • Page 143 – Table 4-28 Error Messages
  • Page 144 – Actions an operator can initiate; An operator can do the following:
  • Page 145 – Changing Control Mode and Adjusting Output Manually; The recorder can operate in one of two modes.; Procedure for selecting manual or automatic mode
  • Page 147 – Returns to normal operation.
  • Page 148 – Until field calibration has been done,
  • Page 149 – If the display reads “189 E0”,; Reset procedure; until you see
  • Page 150 – Use the procedure in Table 4-34 to start the timer.; Table 4-34 Procedure for Starting Timer
  • Page 151 – Correct the cause of the limit state.; NOT; the reset switch SW2 on the printed
  • Page 153 – Input and Output Calibration for Recorder with Display; To calibrate an input:; What’s in this section?; The following is a list of the topics covered in this section.; Input Calibration Minimum and Maximum Range Values
  • Page 154 – Minimum and maximum range values; Make sure the correct input is on display INP1 or INP2 use the; key to select the input.
  • Page 156 – Input Calibration Preliminary Information; Equipment needed
  • Page 157 – Disconnect the field wiring; Figure 5-1 Location of the Input Connections on the Input Boards
  • Page 158 – Input Calibration Set Up and Wiring; DIP switch settings; Section 4 –; General set up procedure; • Figure 5-2 Calibration Set Up Diagram for Thermocouple Inputs
  • Page 159 – Thermocouple Inputs Using a Compensated Calibrator; Table 5-5 Set Up Wiring Procedure for Thermocouple Inputs; Figure 5-2 Calibration Set Up Diagram for Thermocouple Inputs
  • Page 160 – Thermocouple Inputs Using an Ice Bath or Ice Point Reference
  • Page 161 – Table 5-7 Set Up Wiring Procedure for Calibrating RTD Inputs; Figure 5-4 Calibration Set Up Diagram for RTD Inputs
  • Page 162 – Millivolts, Volts and Milliamps inputs
  • Page 163 – Input Calibration Procedure; Make sure “LOCK” is set to “NONE” (see; Milliamp inputs; Calibration procedure sequence; Press the; Table 5-9 Input Calibration Procedure Sequence; Enter Calibration Mode
  • Page 165 – Current Output Calibration
  • Page 166 – Press; Table 5-11 Procedure for Calibrating Current Output
  • Page 169 – Routine Maintenance; Section 7 – Troubleshooting and Pen; Replacing the Chart
  • Page 170 – Turn off the power to the recorder, then open the door.; Pen arm; Figure 6-1 Replacing the Chart and Ink Cartridge
  • Page 171 – Replacing the Ink Cartridge; Remove the power from the recorder, then open the door.; Push down the pen lifter to return the pen tip to the chart.
  • Page 172 – Maximizing Pen Life; Steps for maximizing pen life; Keep the door closed while recording.
  • Page 173 – Troubleshooting and Pen Alignment; This section also includes instructions for aligning the pens.; Observable Symptoms of Failure; WARNING—SHOCK HAZARD !
  • Page 174 – Types of problems; Section 9 – Replacing Hardware Assemblies.; Installation related problems; Read; Application related problems
  • Page 175 – Recorder will not operate.
  • Page 176 – Troubleshooting Procedures
  • Page 177 – Recorder Failure Troubleshooting; Table 7-2 explains how to troubleshoot recorder failure symptoms.; Table 7-2 Troubleshooting Recorder Failure Symptoms; Check the supply voltage.
  • Page 178 – Table 7-3 explains how to troubleshoot a pen trace problem.; Table 7-3 Troubleshooting Pen Trace Failure Symptoms
  • Page 179 – Table 7-4 explains how to troubleshoot a chart rotation problem.; Table 7-4 Troubleshooting Chart Rotation Failure Symptoms; Operation of Recorder without Display.
  • Page 180 – Troubleshooting Erratic Pen Movement; Refer to
  • Page 181 – Table 7-6 Procedure for Pen Alignment; Press SW3 and SW4 simultaneously and release them.
  • Page 182 – See Figure 3-1 for the location of SW3
  • Page 183 – Troubleshooting and Pen Alignment; This section also includes instructions for aligning the pens; Troubleshooting Aids
  • Page 184 – Section 2 – Installation
  • Page 185 – Troubleshooting Aids; Self diagnostics; If a set of symptoms still persists, refer to; Table 8-1 Procedure for Identifying the Software Version
  • Page 186 – Self Diagnostics
  • Page 187 – • Successive presses of the FUNC key will display
  • Page 188 – One; It is; an indication of a
  • Page 189 – Table 8-4 Error Messages
  • Page 191 – Observable Symptoms of Failure
  • Page 192 – Troubleshooting Procedures; DC Milliammeter – mA DC
  • Page 193 – Recorder Failure Troubleshooting; Table 8-6 explains how to troubleshoot recorder failure symptoms.; Table 8-6 Troubleshooting Recorder Failure Symptoms
  • Page 195 – Table 8-8 explains how to troubleshoot a chart rotation problem.; Table 8-8 Troubleshooting Chart Rotation Failure Symptoms; Operation of Recorder with Display.
  • Page 196 – Troubleshooting Erratic Pen Movement; Troubleshooting the Keypad and Display
  • Page 198 – Troubleshooting External Alarm Function
  • Page 199 – 0 Troubleshooting Modbus Communications
  • Page 200 – Alignment of Pen at Zero and Span; Follow the procedure in Table 8-15 to align the pens.; Table 8-15 Procedure for Aligning Pen at Zero and Span; Wait until pen stops moving downscale.
  • Page 204 – Views; Door assembly; (includes components for all door
  • Page 205 – Motor
  • Page 206 – Basic recorder components without options
  • Page 207 – Table 9-3 Basic Recorder Parts
  • Page 208 – Chart; Transmitter; Mainboard; Digital Input; Figure 9-4 DR4300 Recorder (CE Mark) – Internal Cabling Diagram
  • Page 211 – Reference accuracy; (Field calibration requires model with display)
  • Page 212 – A.2 Typical Reference Accuracy; Table A-1 Typical Reference Accuracy; Moly
  • Page 213 – Table A-1 Typical Reference Accuracy, Continued; Milliamperes
  • Page 215 – B.1 Single Range Charts; Table B-1 10-inch Single Range Chart Part Numbers
  • Page 217 – MGD
  • Page 218 – GPM
  • Page 220 – B.2 Dual Range Charts; indicates the chart is used in Table 3-2 configurations.; Table B-2 10-inch Dual Range Chart Part Numbers; Calibration; Linear GPM/Linear PH
  • Page 222 – *minimum purchase required
  • Page 223 – C. Setpoint Ramp/Soak Programming and Operation; Recorder must be set to use SP1 (setpoint 1); This section contains the following information:; C.2 Program Contents
  • Page 224 – What you will configure; DIS = program is disabled; Ramp time or rate segments; Ramps are odd-numbered segments. Segment 1 will be the initial ramp.
  • Page 225 – Soak segments
  • Page 226 – Ramp/soak profile example
  • Page 227 – Profile graphs
  • Page 229 – Profile worksheet
  • Page 230 – C.4 Setpoint Program Prompt Hierarchy; Table C-1 Prompt Hierarchy and Available Selections
  • Page 233 – cannot; Run/Monitor functions; You will see
  • Page 237 – D. Using Accutune II; Accutune works for all control algorithms except ON/OFF.; D.2 Starting and Stopping Tuning with Accutune II
  • Page 238 – D.2 Starting and Stopping Tuning with Accutune II; Tuning will begin and the lower display will flash
  • Page 241 – E. Foreign Language Safety Instructions; Appendix E – Foreign Language Safety Instructions
  • Page 242 – DR4300 Circular Chart Recorder
  • Page 251 – ¦μ¦®1¬ ̧a® ̧ ¦ ̧»¦°a®¦ ̧; ⁄4¦¶¦ ̄1¬¶® ̧1® ̄¦ a3 ́®®°® ̧± ́o
  • Page 253 – F. Honeywell Service Centers; contact one of the offices below.
  • Page 255 – Index; See
  • Page 256 – diagnostic tests
  • Page 259 – time index; tuning set up groupt, 100
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Industrial Measurement and Control



DR4300

Circular Chart Recorder

Product Manual

44-01-25-14

12/03

Revision I

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Summary

Page 2 - Revision I – December 2003; Industrial Measurement and Control; Honeywell

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 ii Copyright, Notices, and Trademark Printed in U.S.A. – © Copyright 2003 by Honeywell Revision I – December 2003 WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and fa...

Page 3 - About This Document; Abstract; World Wide Web

12/03 DR4300 Circular Chart Recorder Product Manual iii About This Document Abstract This manual contains instructions for installation, operation, and troubleshooting of the DR4300 Circular Chart Recorder. References The following list identifies all documents that may be sources of reference for m...

Page 4 - Symbol Definitions; WARNING; Risk of electrical shock. This symbol warns the user of a

DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 iv Symbol Definitions The following table lists those symbols used in this document to denote certain conditions. Symbol Definition This CAUTION symbol on the equipment refers the user to the Product Manual for additi...

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