Page 3 - TABLE OF CONTENTS; WARNING
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Plasma Arc Cutting Haz...
Page 4 - Declaration of Conformity for; NOTE
dec_con1 1/96 Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit). NOTE Declares that the product: Cybercut 1025 conforms to the following Directives and Standards: Directives Electromagnetic Compatibi...
Page 5 - SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING; Symbol Usage; Plasma Arc Cutting Hazards
OM-2210 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING pom _nd_5/97 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazardswith this procedure! The possible hazards are shown inthe adjoining symbols. Y Marks a special safety message. . Means “Note”; not safety related. This...
Page 7 - Additional Symbols For Installation, Operation, And Maintenance; Principal Safety Standards
OM-2210 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance HOT PARTS can cause severe burns. D Do not touch hot parts bare handed. D Allow cooling period before working on torch. MOVING PARTS can cause injury. D Keep away from moving parts such as fans. D Keep all doors, pan...
Page 8 - EMF Information
OM-2210 Page 4 1-5. EMF Information Considerations About Welding Or Cutting And The Effects Of LowFrequency Electric And Magnetic Fields Welding or cutting current, as it flows through the welding or cuttingcables, will cause electromagnetic fields. There has been and still issome concern about such...
Page 9 - SECTION 1 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION; Signification des symboles; Dangers liés au coupage à l’arc au plasma
OM-2210 Page 5 SECTION 1 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION pom_nd_fre_5/97 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédureprésente des risques de danger ! Ceux-ci sont identifiéspar des symboles adjacents aux directives. Y Identifie un message...
Page 11 - Principales normes de sécurité
OM-2210 Page 7 1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance DES PIECES CHAUDES peuvent pro-voquer des brûlures graves. D Ne pas toucher des parties chaudes à mains nues. D Laisser refroidir avant d’intervenir sur la torche. DES ORGANES MOBILES peu...
Page 12 - Information sur les champs électromagnétiques
OM-2210 Page 8 1-5. Information sur les champs électromagnétiques Données sur le soudage électrique et sur les effets, pour l’organisme,des champs magnétiques basse fréquence Le courant de soudage ou de coupage passant dans les câbles de puis-sance crée des causera des champs électromagnétiques. Il ...
Page 13 - SECTION 2 − DEFINITIONS; Warning Label Definitions
OM-2210 Page 9 SECTION 2 − DEFINITIONS 2-1. Warning Label Definitions Warning! Watch Out! There arepossible hazards as shown by thesymbols. 1 Cutting sparks can causeexplosion or fire. 1.1 Keep flammables away from cutting. Do not cut nearflammables. 1.2 Cutting sparks can cause fires. Have a fire e...
Page 14 - IP
OM-2210 Page 10 1 Warning! Watch Out! Thereare possible hazards asshown by the symbols. 2 Incorrect voltage will damageunit. 3 Read Owner’s Manual. 4 Look at input powerreceptacle and plug, and besure they match. 5 Move switch to match inputvoltage. 4/96 S-176 481-A 115V 230V 1 2 3 4 5 2-2. Manufact...
Page 15 - Specifications For CE Model
OM-2210 Page 11 SECTION 3 − INSTALLATION 3-1. Specifications For Units Connected to a 20 Ampere, 115 Volt Circuit or a 10 Ampere,230 Volt Circuit Amperes Input at Rated Output, 60 Hz, Single-Phase 115 V 230 V Plasma Plasma Gas Flow/ Rated Cutting Capacity Max Rated Output 115 V 230 V 115 V KVA/KW 23...
Page 17 - Selecting A Location
OM-2210 Page 13 18 in (457 mm) 3-6. Selecting A Location loc_2 3/96 - ST-801 303-B / ST-801 319-B 1 Lifting Handle Use handle to lift unit. 2 Hand Cart Use cart or similar device to moveunit. 3 Plate Label Use label to determine input powerneeds. 4 115 Or 230 VAC Receptacle Locate unit near correct ...
Page 18 - Connecting Work Clamp And Gas/Air Supply
OM-2210 Page 14 3-7. Connecting Work Clamp And Gas/Air Supply Ref. ST-091 547-C / Ref. ST-801 306-B 1 Work Clamp 2 Workpiece Connect work clamp to a clean,paint-free location on workpiece, asclose to cutting area as possible. . Use only clean, dry air with 70to 150 psi (483 to 1034 kPa)pressure. 3 A...
Page 19 - Installing Alternative Plug
OM-2210 Page 15 3-8. Setting Input Voltage Selector Switch And Connecting Input Power ST-801 304-B / ST-801 319-B Check input voltage available at site. 1 Input Voltage Selector Switch Switch is accessible through slot inrear panel. 2 Changeover Switch Label Look at label to find correct switchposit...
Page 20 - SECTION 4 − OPERATION; Controls
OM-2210 Page 16 SECTION 4 − OPERATION 4-1. Controls Ref. ST-801 306-B / Ref. SC-192 492 1 Output Control Use control to set cutting output. The yellow zone is for use on 20 A or greaterprimary circuits. Place control in Gas/Air Set position to safelyadjust gas/air pressure. Only gas/air circuitis ac...
Page 21 - Cutting Speed
OM-2210 Page 17 4-2. Cutting Speed The cutting speed curves show therecommended maximum cuttingspeed capabilities of the powersource and torch for mild steel ofvarious thickness. Cut at speeds below the linesshown to avoid poor cuts and torchwear. ST-179 507 Recommended production cutting speed vs. ...
Page 22 - Sequence Of Operation
OM-2210 Page 18 4-3. Sequence Of Operation Press trigger. Pilot arc starts. After cutting arc starts, slowly start moving torch across metal. Adjust torch speed so sparks go thru metal and out bottom of cut. Pause briefly at end of cut before releasing trigger. Install & Connect Equipment Check ...
Page 23 - SECTION 5 − MAINTENANCE & TROUBLESHOOTING; Routine Maintenance
OM-2210 Page 19 SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more oftenduring severe conditions. Each Use Check Gas/Air Pressure Check Torch Tip, Electrode, And Shield Cup Every Week Check Shield Cup Shutdown System 3 Months...
Page 25 - Torch And Work Cable Connections
OM-2210 Page 21 5-3. Torch And Work Cable Connections If torch or work cable needs to beremoved or replaced, proceed asfollows: Turn power Off, and disconnect in-put power plug from receptacle. Re-move top and screws holding frontpanel in place. Without disconnect-ing any plugs, move front panel toa...
Page 26 - Troubleshooting
OM-2210 Page 22 5-4. Troubleshooting Trouble Remedy No pilot arc; difficulty in establishing anarc. Clean or replace worn consumables as necessary (see torch Owner’s Manual). arc. Check for damaged torch or torch cable (see torch Owner’s Manual). Have Factory Authorized Service Agent check control r...
Page 27 - SECTION 6 − ELECTRICAL DIAGRAM
OM-2210 Page 23 SECTION 6 − ELECTRICAL DIAGRAM Figure 6-1. Circuit Diagram For Power Source SC-189 005
Page 28 - SECTION 7 − PARTS LIST
OM-2210 Page 24 SECTION 7 − PARTS LIST Figure 7-1. Main Assembly . Hardware is common andnot available unless listed. ST-801 412-E 1 2 4 5 6 7 8 9 10 11 3 12 13 14 16 17 18 19 20 21 22 23 15 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 29 40
Page 31 - Hobart Warranty
Effective January 1, 1997 This limited warranty supersedes all previous manufacturerswarranties and is exclusive with no other guarantees orwarranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditionsbelow, warrants to its original retail purchaser that newequipment sold a...
Page 32 - Please complete and retain with your personal records.; Resources Available
PRINTED IN USA M o d e l N a m e Se r i a l / St y l e N u m b e r Pu r c h a s e D a t e (Date whi c h equi pment was del i v ered to ori gi nal cus tomer.) D i st r i b u t o r A d d r e ss C i t y St a t e Z i p Please complete and retain with your personal records. Always provide Model Name and ...
