Page 2 - This page left intentionally blank; T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r; R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A
2 w w w . h e a t c o n t o l l e r . c o m This page left intentionally blank T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8
Page 3 - Model Nomenclature: for Indoor Split Series
3 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m Model Nomenclature: for Indoor Split Series NOTE: Above model nomenclature is a general referenc...
Page 4 - Safety
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 4 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s WARNING! Verif...
Page 5 - General Information; Inspection
5 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m General Information Inspection Upon receipt of the equipment, carefully check the shipment again...
Page 6 - Equipment Selection; Compressor Section
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 6 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s The installati...
Page 7 - Table 2: R-22 Air Handler Characteristics
7 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m Table 1b: GeoMax 2 (HTS) Air Handler Characteristics for Brands other than Above Models Model* N...
Page 8 - Air Handler Selection Example; Utilizing the Existing Air Handler or Coil (R22 units only)
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 8 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Air Handler Se...
Page 9 - Installation; NOTICE! Failure to remove shipping
9 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m Installation NOTICE! Failure to remove shipping brackets from spring-mounted compressors will ca...
Page 11 - GROUND-LOOP HEAT PUMP APPLICATIONS; Piping Installation
11 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m Installation CAUTION! The following instructions represent industry accepted installation pract...
Page 12 - Ground-Loop Heat Pump Applications; Low Water Temperature Cutout Setting
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 12 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Earth loop te...
Page 14 - “Indoor” Compressor Section Only
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 14 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Ground-Water ...
Page 15 - Water Coil Low Temperature Limit Setting; Ground-Water Heat Pump Applications
15 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m Water Coil Low Temperature Limit Setting For all open loop systems the 30°F [-1.1°C] FP1 settin...
Page 16 - Scaling Potential - Primary Measurement; Iron Fouling; Erosion and Clogging; Water Quality Standards
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 16 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Water Quality...
Page 17 - Refrigeration Installation
17 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m Refrigeration Installation x CAUTION! x CAUTION! Installation of a factory supplied liquid line...
Page 18 - Figure 10: Braze Instructions
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 18 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Refrigeration...
Page 22 - Hot Water Generator
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 22 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Hot Water Gen...
Page 23 - Water Tank Preparation; Water Tank Refill
23 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m The heat pump, water piping, pump, and hot water tank should be located where the ambient tempe...
Page 24 - Hot Water Generator Module Refrigeration Installation
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 24 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s WARNING! The ...
Page 25 - Electrical - Line Voltage; General Line Voltage Wiring
25 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m Electrical - Line Voltage WARNING! To avoid possible injury or death due to electrical shock, o...
Page 26 - ELECTRICAL - POWER WIRING
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 26 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Electrical - ...
Page 27 - HWG Wiring - “Indoor” Compressor Section; Electrical - HWG Wiring; ELECTRICAL - LOW VOLTAGE WIRING; Thermostat Connections; Low Water Temperature Cutout Selection
27 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m HWG Wiring - “Indoor” Compressor Section The hot water generator pump power wiring is disabled ...
Page 28 - CXM PCB; Electrical - Low Voltage Wiring; Accessory Connections; Termostato; Unidad Empacada
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 28 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Figure 23: FP...
Page 29 - ELECTRICAL - THERMOSTAT WIRING; Thermostat Installation
29 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m Electrical - Low Voltage Wiring Figure 27: Two-Stage HTS Piping ELECTRICAL - THERMOSTAT WIRING ...
Page 30 - CXM Controls
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 30 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s CXM Control F...
Page 31 - High pressure lockout code = 2
31 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m CXM Controls Safety Features – CXM Control The safety features below are provided to protect th...
Page 33 - Table 9b: Unit Operation; CXM Control Start-up Operation
33 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m Table 9b: Unit Operation CXM Controls CXM Control Start-up Operation The control will not opera...
Page 35 - Unit Starting and Operating Conditions
35 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m Unit Starting and Operating Conditions Operating Limits Environment – “Indoor” compressor secti...
Page 37 - Unit Start-Up Procedure
37 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m (see troubleshooting section). If the check described fails to reveal the problem and the unit ...
Page 38 - Unit Operating Conditions
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 38 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Table 12a: Tw...
Page 41 - Preventive Maintenance
41 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m Preventive Maintenance Water Coil Maintenance (Direct ground water applications only)If the sys...
Page 42 - Troubleshooting
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 42 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s General If op...
Page 43 - CXM Process Flow Chart
43 T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 w w w . h e a t c o n t o l l e r . c o m WARNING! HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE S...
Page 44 - Functional Troubleshooting
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 44 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Functional Tr...
Page 46 - Troubleshooting Form
H E A T C O N T R O L L E R , I N C . W A T E R - S O U R C E H E A T P U M P S R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A R e v . : 5 J u n e , 2 0 0 8 46 H e a t C o n t r o l l e r , I n c . W a t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Note: Never c...
