Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### '8dciVXi>c[d#################################################### 'BVX]^cZ9ZhXg^ei^dc###################################### '>YZci^[^XVi^dc#################...
Page 4 - INTRODUCTION; Machine Description; Manual Accuracy
"'" BdYZa<%,%.B[\#H^cXZ*$&& INTRODUCTION I]ZejgedhZd[VbZiVaaVi]Z^hid[VXZ!ijgc!`cjga!i]gZVY! WdgZ! dg Xji iVeZgh ^c V bZiVa ldg`e^ZXZl^i]eZg[ZXiVXXjgVXn# 9jg^c\ine^XVadeZgVi^dch!i]ZaVi]Zhe^cYaZgdiViZhi]Z ldg`e^ZXZ Vi kVg^djh heZZYh V\V^chi V [^mZYXjii^c\iddai]Vi^hedh^i^dcZYViVeVgi^...
Page 5 - Identification
BdYZa<%,%.B[\#H^cXZ*$&& "(" Identification Figure 1. AVi]Z[ZVijgZh# ;ZZY 9^gZXi^dc AZkZg He^cYaZ HeZZYAZkZgh 8dcigdaEVcZa ("?Vl8]jX` HiZVYnGZhi A^\]i ;daadlGZhi 8jii^c\;aj^YCdooaZ Fj^X`8]Vc\Z IddaEdhi 8dbedjcYHa^YZ IV^ahidX` A^[i^c\=daZ l$8dkZg I]gZVY9^Va He^cYaZDC$D;; AZkZg =...
Page 6 - Machine Data Sheet
")" BdYZa<%,%.B[\#H^cXZ*$&& MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0709 14 X 40 GUNSMITH'S GEARHEAD LATHE EgdYjXi9^bZch^dch/ Weight...........................................................................
Page 9 - NOTICE
BdYZa<%,%.B[\#H^cXZ*$&& "," For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of...
Page 11 - Additional Safety for Metal Lathes
BdYZa<%,%.B[\#H^cXZ*$&& "." Additional Safety for Metal Lathes CLEARING CHIPS. BZiVa X]^eh XVc ZVh^an Xji WVgZ h`^c·ZkZc i]gdj\] V e^ZXZ d[ Xadi]# 6kd^YXaZVg^c\X]^ehWn]VcYdgl^i]VgV\#JhZVWgjh]dgkVXjjbidXaZVgbZiVaX]^eh# CHUCK KEY SAFETY. 6 X]jX` `Zn aZ[i ^c i]Z X]jX` XVc WZXdbZ V YZ...
Page 12 - SECTION 2: POWER SUPPLY; Availability
"&%" BdYZa<%,%.B[\#H^cXZ*$&& SECTION 2: POWER SUPPLY Availability 7Z[dgZ ^chiVaa^c\ i]Z bVX]^cZ! Xdch^YZg i]Z VkV^a"VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeeanX^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]ZgZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhiWZ ^chiVaaZY# Id b^c...
Page 14 - Items Needed for; Unpacking
"&'" BdYZa<%,%.B[\#H^cXZ*$&& SECTION 3: SETUP This machine and its com-ponents are very heavy. Use power lifting equip-ment such as a fork lift or hoist to move heavy items. I]Z [daadl^c\ VgZ cZZYZY id XdbeaZiZ i]Z hZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ/ Description Qty...
Page 15 - Inventory
BdYZa<%,%.B[\#H^cXZ*$&& "&(" 6[iZg Vaa i]Z eVgih ]VkZ WZZc gZbdkZY [gdb i]ZWdmZh!i]Z[daadl^c\^iZbhh]djaYWZ^cXajYZYl^i]ndjgbVX]^cZ/ Mounted Inventory Components Qty A. I]gZZ"?Vl8]jX`+################################### & B. HiZVYnGZhi####################################...
Page 16 - Hardware Recognition Chart
"&)" BdYZa<%,%.B[\#H^cXZ*$&& Hardware Recognition Chart
Page 17 - Site Considerations; Weight Load; Space Allocation; Physical Environment
BdYZa<%,%.B[\#H^cXZ*$&& "&*" Site Considerations Figure 6. B^c^bjbldg`^c\XaZVgVcXZh# .+ @ZZe Ldg`e^ZXZ AdVY^c\6gZVJcdWhigjXiZY AVi]Z (% (% B^c^bjb Note: Drawing Not to Scale. :aZXig^XVa7dm6XXZhh8dkZg EdlZg8dccZXi^dc ') B^c^bjb LVaa Weight Load GZ[Zg id i]Z Machine Data Sheet [...
Page 18 - Cleanup
"&+" BdYZa<%,%.B[\#H^cXZ*$&& I]Z jceV^ciZY hjg[VXZh d[ ndjg bVX]^cZ VgZXdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]ViegZkZcih Xdggdh^dc Yjg^c\ h]^ebZci VcY hidgV\Z#I]^hgjhiegZkZciVi^kZldg`hZmigZbZanlZaa!Wji^il^aaiV`ZVa^iiaZi^bZidXaZVc# 7Z eVi^Zci VcY Yd V i]dgdj\] _dW XaZ...
Page 19 - Additional Cleaning Tips
BdYZa<%,%.B[\#H^cXZ*$&& "&," Lifting & Moving You must use power lifting equipment and assistance to lift and move this machine. Inspect all lifting equipment to make sure it is in working order and rated for the load before attempting to lift. Ignoring this warn-ing may l...
Page 20 - Check Gearbox Oil; Bolting to Concrete Floors; Mounting; Using Machine Mounts
"&-" BdYZa<%,%.B[\#H^cXZ*$&& Check Gearbox Oil >i ^h Xg^i^XVa i]Vi i]ZgZ ^h d^a ^c i]Z ]ZVYhidX`!fj^X` X]Vc\Z \ZVgWdm! VcY i]Z Vegdc \ZVgWdmWZ[dgZ egdXZZY^c\ l^i] i]Z iZhi gjc# GZ[Zg id i]Z Lubrication ^chigjXi^dch dc Page 56 [dg bdgZ YZiV^ahdcl]^X]ineZVcY]dlbjX]d^aidjhZ^cZ...
Page 21 - Test Run; Adding Cutting Fluid
BdYZa<%,%.B[\#H^cXZ*$&& "&." Test Run DcXZVhhZbWan^hXdbeaZiZ!iZhigjci]ZbVX]^cZidbV`ZhjgZ^igjchegdeZganVcY^hgZVYn[dggZ\"jaVg deZgVi^dc# I]Z iZhi gjc Xdch^hih d[ kZg^[n^c\i]Z [daadl^c\/ & I]Z bdidg edlZgh je VcY gjchXdggZXian VcY ' i]Z hide Wjiidc hV[Zin [ZVijgZldg`hXdgg...
Page 24 - Recommended
"''" BdYZa<%,%.B[\#H^cXZ*$&& ;dg ndjg XdckZc^ZcXZ! i]Z VY_jhibZcih a^hiZYWZadl]VkZWZZceZg[dgbZYVii]Z[VXidgn# =dlZkZg!WZXVjhZd[i]ZbVcnkVg^VWaZh^ckdakZYl^i] h]^ee^c\! lZ gZXdbbZcY i]Vi ndj Vi aZVhikZg^[ni]Z[daadl^c\VY_jhibZcihidZchjgZi]ZWZhiedhh^WaZgZhjaih[gdbndjgcZlbVX]^cZ# HiZe...
Page 25 - Operation Overview
BdYZa<%,%.B[\#H^cXZ*$&& "'(" Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth-ing could get caught in machine...
Page 26 - Headstock Controls; Controls
"')" BdYZa<%,%.B[\#H^cXZ*$&& Power Light L]Zc i]Z aVi]Z ^h XdccZXiZY id edlZg! ^i ^h cdicZXZhhVg^angZVYn[dgjhZ#Dcanl]Zci]ZhideWji"idc ^h il^hiZY XadX`l^hZ VcY edeeZY"dji! VcY i]ZDC Wjiidc ]Vh WZZc ejh]ZY l^aa i]Z edlZg a^\]i^aajb^cViZ VcY ^cY^XViZ i]Vi Vaa ZaZXig^XVa Xdcig...
Page 27 - Apron Controls
BdYZa<%,%.B[\#H^cXZ*$&& "'*" Apron Controls Figure 15. 6egdcXdcigdah# 8dbedjcYHa^YZ =VcYl]ZZa I]gZVY 9^Va =Va[cjiAZkZg AZVYhXgZl 8gdhh;ZZY =VcYl]ZZa Carriage Handwheel ;dg bdkZh i]Z XVgg^V\Z adc\^ijY^cVaan aZ[i dg g^\]iVadc\i]ZlVnh# Cross Slide Handwheel BdkZh i]Z Xgdhh ha^YZ ^c d...
Page 29 - Removal / Installation; Chuck & Faceplate Removal
BdYZa<%,%.B[\#H^cXZ*$&& "'," I]^haVi]Z^hh]^eeZYl^i]V("_VlX]jX`^chiVaaZY!WjiVahd^cXajYZhV)"_VlX]jX`VcY&'[VXZeaViZ#I]Z X]jX`h VcY [VXZeaViZ bdjci id i]Z he^cYaZl^i]V9&"*XVbadX`hnhiZb!l]^X]jhZhV`ZnidaddhZcVcYi^\]iZcXVbadX`h[dggZbdkVadg^chiVa"aVi^dchZZ Figure 1...
Page 30 - Chuck & Faceplate Installation
"'-" BdYZa<%,%.B[\#H^cXZ*$&& To install the chuck or face plate: Figure 21. >cY^XVidgVggdlh# He^cYaZA^cZ 8Vb A^cZ Kh 4. Jh^c\VYZVYWadl]VbbZgdgdi]Zghd[ibVa" aZi!a^\]ianiVeVgdjcYi]ZdjiZgX^gXjb[ZgZcXZd[ i]Z X]jX` WdYn id WgZV` i]Z X]jX` [gZZ[gdbi]ZXVb"adX`hVcY[gdbi]Zhe^cYa...
Page 34 - Faceplate; YES
"('" BdYZa<%,%.B[\#H^cXZ*$&& Figure 29. EgdeZgan]ZaYldg`e^ZXZ[dgadl heZZYd[[hZiWdg^c\dgbVX]^c^c\# 9. BV`Z [^cZ VY_jhibZcih Wn ha^\]ian addhZc^c\ dcZ_VlVcYi^\]iZc^c\i]Zdeedh^c\_Vljci^ai]Z ldg`e^ZXZ ^h ]ZaY hZXjgZan VcY egZX^hZanVa^\cZYl^i]i]Zhe^cYaZXZciZga^cZ# 8. 6[iZgi]Zldg`e^ZXZ^...
Page 35 - Solid Dead Center
BdYZa<%,%.B[\#H^cXZ*$&& "((" Use a minimum of three independent clamp-ing devices when using faceplate. Failure to provide adequate clamping may cause workpiece to eject during operation. Figure 31. Ldg`e^ZXZegdeZganXaVbeZYdci]Z [VXZeaViZ^cVb^c^bjbd[i]gZZadXVi^dch iV^ahidX`gZbdkZY...
Page 37 - Offsetting Tailstock; Tailstock; Tailstock Lock Lever; Tailstock Handwheel; Quill Lock Lever
BdYZa<%,%.B[\#H^cXZ*$&& "(*" Offsetting Tailstock 7n d[[hZii^c\ i]Z iV^ahidX`! i]Z YZVY XZciZg XVc]daY V ldg`e^ZXZ Vi V eVgi^XjaVg VlVn [gdb i]Zhe^cYaZXZciZga^cZhdiVeZghVcYe^eZi]gZVYhXVcWZ Xji# ;dg V fj^X` k^hjVa idda ^c `ZZe^c\ igVX` d[iV^ahidX` bdkZbZci! Vc d[[hZi hXVaZ hZZ Figu...
Page 38 - Aligning Tailstock
"(+" BdYZa<%,%.B[\#H^cXZ*$&& Figure 38. ;^c^h]ZYYZVYXZciZg# I]ZiV^ahidX`Va^\cbZcilVhhZiVii]Z[VXidgnl^i]i]Z]ZVYhidX`#=dlZkZg!lZgZXdbbZcYi]VindjiV`Zi]Zi^bZidZchjgZi]Vii]ZiV^ahidX`^hVa^\cZYidndjgdlcYZh^gZYidaZgVcXZh# L]Zc XaVbeZY ^c eaVXZ! V iV^ahidX` ZmeZg^ZcXZhXdbegZhh^dc i]Vi YgVl...
Page 39 - Drilling with
BdYZa<%,%.B[\#H^cXZ*$&& "(," 8. AddhZci]ZiV^ahidX`adX`aZkZgVcYVY_jhii]Z iV^ahidX`d[[hZiWni]ZVbdjcid[i]ZiVeZg# 9. Ijgc Vcdi]Zg %#%&% d[[ d[ i]Z hidX` VcY X]ZX`[dgVcniVeZg# 10. GZeZViVhcZXZhhVgnjci^ai]ZYZh^gZYaZkZad[ VXXjgVXn^hVX]^ZkZY# ·>[ i]Z hidX` ^h i]^ccZg Vi i]Z iV^ahid...
Page 41 - Cutting Fluid System; Follow Rest
BdYZa<%,%.B[\#H^cXZ*$&& "(." Cutting Fluid System I]ZXjii^c\[aj^YhnhiZbYZa^kZghXjii^c\[aj^Yk^VV[aZm^WaZ Y^hig^Wji^dc ]dhZ VcY cdooaZ# I]Z Xjii^c\[aj^YejbeijgchDCVcYD;;l^i]Vhl^iX]adXVi"ZYdci]ZXdcigdaeVcZa#;aj^Y[adl^hXdcigdaaZYWnV bVcjVa [adl Xdcigda kVakZ cZVg i]Z WVhZ d[ i]ZY^...
Page 42 - Tool Post
")%" BdYZa<%,%.B[\#H^cXZ*$&& To install the rests: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. HZaZXi i]Z gZfj^gZY gZhi hZZ Figure 44 [dg i]ZdeZgVi^dc!VcYl^eZVaabdjci^c\hjg[VXZhXaZVcl^i]Va^\]iand^aZYgV\# Figure 44. HiZVYngZhiVcY[daadlgZhi# ·Id ^chiVaa i]Z hiZVYn gZhi! eaVXZ ^i dc i]Z aVi]Z ...
Page 43 - Determining Spindle Speed
BdYZa<%,%.B[\#H^cXZ*$&& ")&" Spider Ndjg aVi]Z ^h Zfj^eeZY l^i] V hZi d[ djiWdVgYhe^cYaZ hjeedgih `cdlc Vh V he^YZg! h]dlc ^c Figure 46 # Figure 46. He^YZgVhhZbWanadXViZYdci]Zdji" WdVgYhe^cYaZ# JhZ i]Z he^YZg l]Zc V adc\ ldg`e^ZXZ ]Vh i]ZediZci^Va id ldWWaZ dg k^WgViZ l]Zc...
Page 44 - Changing Spindle Speed
")'" BdYZa<%,%.B[\#H^cXZ*$&& Changing Spindle Speed I]^h aVi]Z ^h Zfj^eeZY l^i] ild aZkZgh h]dlc ^c Figure 48 i]Vi VgZ jhZY id VX]^ZkZ Z^\]i he^cYaZ heZZYh# Never move either lever while the spindle is rotating, or gear clash and tooth fracture may occur. L]Zc i]Z aVi]Z ^h hideeZY...
Page 45 - Power Feed; Manual Feed; Carriage Handwheel
BdYZa<%,%.B[\#H^cXZ*$&& ")(" Power Feed I]Z [ZZY hZaZXi^dc aZkZg hZZ Figure 50 Vaadlh i]Z bVX]^c^hi id Zc\V\Z dg Y^hZc\V\Z i]Z Vegdc[dgadc\^ijY^cVadgXgdhh[ZZY^c\iVh`h# Figure 50. EdlZg[ZZYXdcigdah# ;ZZYHZaZXi^dc AZkZg 8Vgg^V\ZAdX` He^cYaZDC$ D;;AZkZg HdbZi^bZh ^i ^h cZXZhhVgn id g...
Page 47 - Thread Settings
BdYZa<%,%.B[\#H^cXZ*$&& ")*" 4. AZVk^c\ %#%%(¶%#%%* WVX`aVh] WZilZZc \ZVg iZZi]! VggVc\Z i]Z X]Vc\Z \ZVgh idbViX]i]ZdgYZgjcYZg F hZZ Figure 52 # 5. GdiViZi]Zhe^cYaZWn]VcYidkZg^[ncdW^cY" ^c\Zm^hih!VcYgZ^chiVaai]Z\ZVgXdkZg# 6. BdkZ i]Z [ZZY Y^Vah id i]Z XdbW^cVi^dc d[ FATX1 !Vhh...
Page 49 - Thread Dial; Thread Chart
BdYZa<%,%.B[\#H^cXZ*$&& ")," Half-Nut Lever L]Zc i]Z [ZZY hZaZXi^dc aZkZg VcY XVgg^V\Z adX`VgZ Y^hZc\V\ZY! i]Z ]Va["cji aZkZg Figure 59 XVc WZ bdkZY YdlclVgY [gdb i]Z Y^hZc\V\ZYjeeZg edh^i^dc id XaVbe i]Z ]Va[ cji VgdjcY i]ZaZVYhXgZl[dgi]gZVY^c\deZgVi^dch# DO NOT engage the ha...
Page 51 - SECTION 5: ACCESSORIES
BdYZa<%,%.B[\#H^cXZ*$&& ")." Figure 68. =+%.*9^\^iVaGZVYdji# H6095 —Digital Readout (DRO) I]^h ^h dcZ d[ i]Z [^cZhi 9GDh dc i]Z bVg`ZiidYVn# ;ZVijgZh hZaZXiVWaZ gZhdaji^dc Ydlc id*¥b!VWhdajiZ$^cXgZbZciVaXddgY^cViZY^heaVn!VgX[jcXi^dc! gVY^jh$Y^VbZiZg [jcXi^dc! bVhiZg gZ[Zg"ZcXZ...
Page 53 - Quick Change Tool Holders
BdYZa<%,%.B[\#H^cXZ*$&& "*&" G7038Z—Boring BarG7040 — Carbide Inserts for Steel (5 pk)G7048 — Carbide Inserts for Cast Iron (5 pk) Figure 77. <,%(-O7dg^c\7Vg# G7030 —Threading Tool HolderG7041— Carbide Inserts for Steel (5 pk)G7049 — Carbide Inserts for Cast Iron (5 pk) Fig...
Page 55 - SECTION 6: MAINTENANCE; Cleaning; Schedule
BdYZa<%,%.B[\#H^cXZ*$&& "*(" SECTION 6: MAINTENANCE 8aZVc^c\ i]Z BdYZa <%,%. ^h gZaVi^kZan ZVhn#9^hXdccZXi i]Z aVi]Z WZ[dgZ XaZVc^c\ ^i# GZbdkZX]^ehVhi]ZnVXXjbjaViZ# KVXjjbZmXZhhbZiVaX]^ehVcYl^eZd[[i]ZgZbV^c^c\Xjii^c\[aj^Yl^i]V Ygn Xadi] l]Zc [^c^h]ZY [dg i]Z YVn# 8]^eh aZ[idc ...
Page 56 - Ball Oiler Lubrication
"*)" BdYZa<%,%.B[\#H^cXZ*$&& Ball Oiler Lubrication 6alVnhjhZVcd^a\jc[^iiZYl^i]VgjWWZgi^ei]Vi^hl^YZZcdj\]idhZVai]ZWVaad^aZg^caZi#I]^hhZVaVaadlhi]Z\jcidWj^aY]nYgVja^XegZhhjgZVcY[ajh]djiXdciVb^cVcihVcYYZa^kZgd^aidXdbedcZcihVii]ZZcYd[adc\eVhhV\Zh#9dcdijhZd^a\jchZfj^eeZYl^i]VhiZZaaVcX...
Page 58 - Oil Reservoirs; Checking & Adding Oil
"*+" BdYZa<%,%.B[\#H^cXZ*$&& Oil Reservoirs Figure 90. <ZVgWdm[^aaVcYYgV^ceaj\h# =ZVYhidX`9gV^cEaj\ Figure 91. 6egdcYgV^ceaj\# 6egdc 9gV^c Eaj\ <ZVgWdm ;^aaEaj\ <ZVgWdm 9gV^cEaj\ Checking & Adding Oil I]Z ]ZVYhidX`! \ZVgWdm! VcY Vegdc ]VkZ d^a gZh"Zgkd^gh i]Vi VgZ...
Page 59 - Changing Oil
BdYZa<%,%.B[\#H^cXZ*$&& "*," Changing Oil I]Z d^a ^c i]Z gZhZgkd^gh bjhi WZ X]Vc\ZY V[iZgi]Z [^ghi i]gZZ bdci]h d[ deZgVi^dc! i]Zc il^XZ VnZVg V[iZg i]Vi# >[ i]Z aVi]Z ^h jcYZg ]ZVkn jhZ!bdgZ[gZfjZcid^aX]Vc\Zhl^aaWZgZfj^gZYid`ZZei]Z \ZVgWdmZh XaZVc VcY ZchjgZ adc\ bVX]^cZa^[Z# ...
Page 60 - Checking Cutting fluid System; Cleaning Cutting fluid System
"*-" BdYZa<%,%.B[\#H^cXZ*$&& Cutting Fluid System BIOLOGICAL AND POISON HAZARD! Use the correct personal pro-tection equipment when handling cutting fluid and by follow federal, state, and fluid manufacturer requirements to properly dispose of cutting fluid. AdXViZY Vi i]Z iV^ahid...
Page 62 - Operation and Work Results
"+%" BdYZa<%,%.B[\#H^cXZ*$&& Hnbeidb Edhh^WaZ8VjhZ Edhh^WaZHdaji^dc :ci^gZbVX]^cZk^WgViZhZmXZhh^kZanjedchiVgijeVcYl]^aZgjcc^c\# &# Ldg`e^ZXZ^hjcWVaVcXZY# '# LdgcdgWgd`Zc\ZVgegZhZci#(# 8]jX`dg[VXZeaViZ]VhWZXdbZjcWVaVcXZY# )# He^cYaZWZVg^c\hVi[Vjai# &# GZ^chiVaa ldg`e^ZXZ hd...
Page 63 - Gib Adjustments; Cross Slide Gib
BdYZa<%,%.B[\#H^cXZ*$&& "+&" Gib Adjustments I]ZXgdhh"ha^YZVcYXdbedjcYha^YZdci]^haVi]ZZVX] jhZ V adc\ hiZZa lZY\Z XVaaZY V \^W i]Vi^h edh^i^dcZY WZilZZc i]Z XdbedcZci VcY ^ihYdkZiV^aZY"lVnh# 6i i]Z ZcY d[ ZVX] \^W ^h V \^WhXgZl dcZ d[ l]^X] ^h h]dlc ^c Figure 95 # I]Z ...
Page 64 - Saddle Gib; Compound Slide Gib
"+'" BdYZa<%,%.B[\#H^cXZ*$&& Saddle Gib I]ZhVYYaZ^hhjeea^ZYl^i]VXVgg^V\ZadX`dci]Z[gdci g^\]i"]VcY h^YZ d[ i]Z ha^YZ hZZ Figure 97 # I]^h Wdai adX`h i]Z hVYYaZ ^c eaVXZ [dg ^cXgZVhZYg^\^Y^in l]Zc bV`^c\ [VXZ Xjih# 7Z[dgZ bV`^c\VY_jhibZcihidi]ZhVYYaZ\^W!bV`ZhjgZi]Vii]^hadX` ^h a...
Page 65 - Backlash Adjustment
BdYZa<%,%.B[\#H^cXZ*$&& "+(" Backlash Adjustment Figure 100. AZVYhXgZlcji# AZVYhXgZlCji 4. I^\]iZc i]Z WVX`aVh] VY_jhibZci XVe hXgZl h]dlc^c Figure 100 ^chbVaa^cXgZbZcih# 5. =daY i]Z aZVYhXgZl cji VcY iZhi V[iZg ZVX]VY_jhibZci Wn gdiVi^c\ i]Z ]VcYl]ZZa WVX`"VcY"[dgi]jci^ai...
Page 69 - Bearing Preload; Tailstock Lock
BdYZa<%,%.B[\#H^cXZ*$&& "+," Bearing Preload I]^h aVi]Z ^h h]^eeZY [gdb i]Z [VXidgn l^i] i]Zhe^cYaZ WZVg^c\ egZadVY hZi# >[ i]Z he^cYaZ ZkZgYZkZadeh ZcY"eaVn VcY i]Z ldg`e^ZXZ [^c^h] hj["[Zgh! ndj XVc gZ"ZhiVWa^h] i]Z WZVg^c\ egZadVY!gZbdkZ i]Z ZcY"eaVn! VcY Xdg...
Page 72 - Gap Insert Removal
",%" BdYZa<%,%.B[\#H^cXZ*$&& V-Belt Replacement Tools Needed Qty E]^aa^ehHXgZlYg^kZg'###################################### &LgZcX]&,bb#################################################### & To replace the V-belts on the lathe: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. GZbdkZi]...
Page 74 - Brake Shoes
",'" BdYZa<%,%.B[\#H^cXZ*$&& Brake Shoes >[i]ZWgV`ZgZhedcYheddgan!kZg^[ni]Vii]ZVaaa^c`"V\Z^hi^\]iVcYi]Vii]ZWZaihVgZi^\]iVcY[gZZd[d^a dg \gZVhZ# GZeaVXZ i]Z WgV`Z h]dZ hZi ^[ i]Za^c^c\ i]^X`cZhh ^h ( ¿ &+ dg aZhh# L]Zc ^cheZXi^c\ [dg Vbdjci d[ WgV`Z lZVg bZVhjgZ [gdb i]Z...
Page 75 - Machine Storage
BdYZa<%,%.B[\#H^cXZ*$&& ",(" >[ i]Z bVX]^cZ ^h cdi egdeZgan egZeVgZY [dg hidg"V\Z! ^i bVn YZkZade gjhi dg Xdggdh^dc# JhZ i]ZgZXdbbZcYVi^dch ^c i]^h hZXi^dc id ZchjgZ i]Vii]ZaVi]ZgZbV^ch^c\ddYXdcY^i^dc[dgaViZgjhZ# To prepare your machine for short-term stor-age (up to a year...
Page 76 - Wiring Safety Instructions
",)" BdYZa<%,%.B[\#H^cXZ*$&& I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\"Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hhZXi^dcXVgZ[jaan#>[i]ZgZVgZY^[[ZgZcXZhWZilZZcndjg bVX]^cZ VcY l]Vi ^h h]dlc ^c i]^h hZXi^dc! XVaa IZX]c^XVa...
Page 77 - Wiring Overview
BdYZa<%,%.B[\#H^cXZ*$&& ",*" READ ELECTRICAL SAFETY ON PAGE 74! Wiring Overview MAINMOTOR BRAKESWITCH WORK LAMP PLUG and CORD(NOT INCLUDED) SPINDLEON/OFFSWITCH PUMPMOTOR CONTROLPANEL ELECTRICALBOX 9 ; 7 6 6 8 : = < 6 7 8 9 : ; < = Page 76 Page 77 Page 77 Page 77 Page 77 Page...
Page 78 - Electrical Box Wiring
",+" BdYZa<%,%.B[\#H^cXZ*$&& READ ELECTRICAL SAFETY ON PAGE 74! Main Box Electrical Box Wiring @6& 8dciVXidg I^Vch]j^ ?O8(")%9 6& 6' 6' @6% 8dciVXidg I^Vch]j^ ?O8(")%9 6& 6' 6' @B& 8dciVXidg I^Vch]j^ <H8&"&-%& 6& 6' 6' @B' 8dciVXidg I...
Page 79 - Switches and Pump Motor
BdYZa<%,%.B[\#H^cXZ*$&& ",," READ ELECTRICAL SAFETY ON PAGE 74! Switches Switches and Pump Motor <gdjcY Ldg`AVbe ?jcXi^dc7adX` =di =di <gdjcY +"&*Eaj\ 6hGZXdbbZcYZY ''% K68 G DC7jiidc <gdjcY EdlZgA^\]i HIDE$GZhZi Hl^iX] EjbeHl^iX] ?d\7jiidc ''%KEjbeBdidg 8dccZXi^d...
Page 81 - Electrical Box Photo
BdYZa<%,%.B[\#H^cXZ*$&& ",." READ ELECTRICAL SAFETY ON PAGE 74! Electrical Box Photo
Page 82 - Headstock Case and Shift
"-%" BdYZa<%,%.B[\#H^cXZ*$&& & ' ( &%"& &%"' + , - . &% && &' &( &) &* &+ &, &- '% '& '' '( '* '+ ', '- (% (& (' (( () (* (+ (, (- (. )% )& )( )) )* '. &' )( &. &%"( * '- '- )( SECTION 9: P...
Page 83 - Headstock Parts List
BdYZa<%,%.B[\#H^cXZ*$&& "-&" Headstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P07090001 SHIFT LEVER 22 PCAP48M CAP SCREW M6-1 X 35 2 PRP45M ROLL PIN 5 X 32 23 PSS11M SET SCREW M6-1 X 16 3 PCAP74M CAP SCREW M6-1 X 18 25 P07090025 SHIFT CLAW 5 PSS14M SET SCRE...
Page 84 - Headstock Drive
"-'" BdYZa<%,%.B[\#H^cXZ*$&& Headstock Drive &$ &* &+ '" '# '$ '% '& '' '( ') '+ (" (# ($ (% (& (' (( () (* (+ )" )# )$ )% )& )' )( )) )* )+ *" *# *$ *% *& *' *( *) ** *+ +" &) '$ *"
Page 85 - Headstock Drive Parts List
BdYZa<%,%.B[\#H^cXZ*$&& "-(" Headstock Drive Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 42 P07090042 BRAKE SHOE ASSEMBLY 69 P07090069 GEAR 46T 47 P07090047 DRUM PULLEY 70 P07090070 GEAR 38T 48 PRP49M ROLL PIN 5 X 25 71 PSS06M SET SCREW M8-1.25 X 16 49 P07090049 ANCHO...
Page 86 - Headstock Spindle
"-)" BdYZa<%,%.B[\#H^cXZ*$&& Headstock Spindle &%% &%& &%' &%( &%) &%* &%+ &%, &%- &%. &&% &&& &&' &&( &&) &&* &&+ &&, &&- &&. &'% &'& &'...
Page 87 - Headstock Spindle Parts List
BdYZa<%,%.B[\#H^cXZ*$&& "-*" Headstock Spindle Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P07090100 GEAR 74T 127 PN09M HEX NUT M12-1.75 101 P30212-P5 TAPERED ROLLER BEARING P30212-P5 128 P07090128 GEAR 32T 102 PR43M EXT RETAINING RING 50MM 129 P07090129 OIL SEAL ...
Page 88 - Change Gears
"-+" BdYZa<%,%.B[\#H^cXZ*$&& Change Gears '%& '%' '%( '%) '%* '%+ '%, '%- '%. '&% '&& '&' '&( '&) '&+ '&, '&. ''% ''& ''' ''( '') ''* '', ''- ''. '(% '(& '(' '(( '() '&, ''( '', '%* REF PART # DESCRIPTION REF PART # DESCRIPTION 2...
Page 89 - Quick Change Gearbox Drive
BdYZa<%,%.B[\#H^cXZ*$&& "-," Quick Change Gearbox Drive (%& (%' (%( (%) (%* (%+ (%, (%- (%. (&% (&& (&( (&) (&* (&+ (&, (&- (&. ('% ('& ('' ('( (') ('* ('+ (', ('- ('. ((% ((& ((' ((( (() (.* (., (.- )%% )%& )%' )%( )%) )%* )...
Page 90 - Quick Change Gearbox Drive Parts List
"--" BdYZa<%,%.B[\#H^cXZ*$&& Quick Change Gearbox Drive Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 301 P07090301 SHAFT 353 P07090353 GEAR 35T 302 P07090302 OIL SEAL 354 P07090354 SHAFT 303 P07090303 BUSHING 355 PRP27M ROLL PIN 5 X 28 304 PCAP06M CAP SCREW M6-1 X 25 3...
Page 91 - Quick Change Gearbox Shift
BdYZa<%,%.B[\#H^cXZ*$&& "-." Quick Change Gearbox Shift ()' ()) ()+ (), ()- (*- (+& (+' (-* (-+ (-, (-. (.% (.& (.' (.+ (.. )&. )'% )'& )'' )(% ))* (*- (.( )&) )&* )&+ )&, )&- )'( )') )'* )'+ )', )'- )'. )(& )(' )(( )() )(* )(+ )(, )(- )(. )...
Page 92 - Quick Change Gearbox Shift Parts List
".%" BdYZa<%,%.B[\#H^cXZ*$&& REF PART # DESCRIPTION REF PART # DESCRIPTION 342 P07090342 GASKET 423 P07090423 SHIFT SHAFT 344 P07090344 LEFT COVER 424 P07090424 O-RING 9.8 X 2.4 P10A 346 P07090346 RIGHT COVER 425 P07090425 SHAFT SLEEVE 347 P07090347 GASKET 426 PRP04M ROLL PIN 4 X ...
Page 93 - Apron
BdYZa<%,%.B[\#H^cXZ*$&& ".&" Apron *%& *%' *%( *%) *%* *%+ *%, *%- *%. *&% *&& *&' *&( *&) *&* *&+ *&, *&- *&. *'% *'& *'' *'( *') *'* *'*"&K' *'+ *', *'- *'. *(% *(& *(' *(+ *(, *(- *(. *)% *)* *),K' *)- *). **% ...
Page 94 - Apron Parts List
".'" BdYZa<%,%.B[\#H^cXZ*$&& Apron Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 501 P07090501 GEAR 60T 550 P07090550 OIL SIGHT GLASS 502 PRP05M ROLL PIN 5 X 30 551 PRP91M ROLL PIN 5 X 35 503 P07090503 GEAR 18T 552 P07090552 COMPRESSION SPRING 504 P07090504 PINION 11T 5...
Page 95 - Cross Slide
BdYZa<%,%.B[\#H^cXZ*$&& ".(" Cross Slide +%& +%' +%( +%) +%* +%+ +%, +%- +%. +&% +&& +&' +&( +&+ +&- +&. +'% +'& +'' +') +'* +'+ +', +'- +'. +(% +(& +(' +(( +() +(* +(+ +(, +(- +(. +)% +)& +)' +)( +)) +)* +)+ +%* +(* +%* +(+ +&&a...
Page 96 - Cross Slide Parts List
".)" BdYZa<%,%.B[\#H^cXZ*$&& Cross Slide Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P07090601 T-NUT 626 P07090626 SUPPORT HUB 602 P07090602 PIVOT PIN 627 PCAP06M CAP SCREW M6-1 X 25 603 PCAP01M CAP SCREW M6-1 X 16 628 P07090628 DUST PLATE 604 P07090604 BUSHING 62...
Page 97 - Compound Slide
BdYZa<%,%.B[\#H^cXZ*$&& ".*" Compound Slide ,%* ,&) ,&* ,&, ,'( ,). ,*( ,*) ,** ,*+ ,*, ,*- ,*. ,+% ,+& ,+' ,+( ,+) ,+* ,++ ,+, ,+- ,+. ,+' ,,% REF PART # DESCRIPTION REF PART # DESCRIPTION 705 PLUBE001M TAP-IN BALL OILER 6MM 759 P07090759 HANDLE 714 PSS12M SET SCR...
Page 98 - Rests
".+" BdYZa<%,%.B[\#H^cXZ*$&& Rests *"# *"$ *"% *"& *"' *"( *") *"* *"+ *#" *## *#$ *#% *#& *#' *#( *#) *#+ *$" *$# *$$ *$% *$& *$' *"# *"$ *"% *$" *#+ *#* *#* *"' *"( *"* *"( REF PART # DESCRIP...
Page 100 - Tailstock Parts List
".-" BdYZa<%,%.B[\#H^cXZ*$&& Tailstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 901 P07090901 HANDLE SHOULDER SCREW 926 P07090926 HUB LOCK 902 P07090902 DUAL THREAD CAP SCREW 927 P07090927 QUILL MT#3 903 PSS57M SET SCREW M5-.8 X 20 928 P07090928 COLLAR 904 PW02M FL...
Page 101 - Pump
BdYZa<%,%.B[\#H^cXZ*$&& ".." Pump #""# #""$ #""% #""& #""' #""( #"") #""* #""+ #"#" #"## #"#$ #"#% #"#& #""' REF PART # DESCRIPTION REF PART # DESCRIPTION 1001 P07091001...
Page 102 - Motor and Feed Rod
"&%%" BdYZa<%,%.B[\#H^cXZ*$&& Motor and Feed Rod ##"# ##"$ ##"% ##"& ##"' ##"( ##") ##"* ##"+ ###" #### ###$ ###% ###& ###' ###( ###) ###* ###+ ##$" ##$# ##$$ ##$% ##$& ##$' ##$( ##$) ##$* ##$+ ##%" ##%# ##%$ ##%% ##%...
Page 103 - Motor and Feed Rod Parts List
BdYZa<%,%.B[\#H^cXZ*$&& "&%&" Motor and Feed Rod Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1101 P07091101 GATES TRUE-POWER V13 X 890 1134 P07091134 END PLUG 1102 PSS04M SET SCREW M6-1 X 12 1135 PLUBE001M TAP-IN BALL OILER 6MM 1103 PK41M KEY 8 x 8 X 40 1136 P...
Page 104 - Cabinet and Brake
"&%'" BdYZa<%,%.B[\#H^cXZ*$&& Cabinet and Brake #%'$ #%'% #%'& #%'' #%'( #%') #%'* #%'+ #%(" #%(# #%($ #%(% #%(& #%(' #%(( #%() #%(* #%(+ #%)" #%)# #%)$ #%)% #%)& #%)' #%)( #%)) #%)* #%)+ #%*" #%*" #%*$ #%*% #%*& #%*' #%'' #%'' #%(' #%'* #%'' #%...
Page 105 - Cabinet and Brake Parts List
BdYZa<%,%.B[\#H^cXZ*$&& "&%(" Cabinet and Brake Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1352 PS19M PHLP HD SCR M5-.8 X 6 1370 P07091370 CLEVIS PIN 1353 P07091353 COVER 1371 PRP16M ROLL PIN 3 X 25 1354 P07091354 SPLASH GUARD 1372 P07091372 SHAFT 1355 PS68M PHLP...
Page 106 - Main Electrical Breakdown
"&%)" BdYZa<%,%.B[\#H^cXZ*$&& Main Electrical Breakdown &)CD ')CD ()CD ))CD &(CD '(CD ((CD )(C8 @6& 8dciVXidg I^Vch]j^ ?O8("&)9 6& 6' 6' &)CD ')CD ()CD ))CD &(CD '(CD ((CD )(C8 @6% 8dciVXidg I^Vch]j^ ?O8("&)9 6& 6' 6' 'I& )I' +I(...
Page 107 - Accessories
BdYZa<%,%.B[\#H^cXZ*$&& "&%*" Accessories LG:C8=8D# #'"# #'"$ #'"% #'"& #'"' #'"( #'") #'"* #'"+ #'#" #'## #'#$ #'#% #'#& #'#' #'#( #'#) #'#* #'#+ #'$$ #'$% #'$& #'$' #'$( #'$) #'$* #'$+ #'%" REF PART # DESCRIPTION REF PA...
Page 108 - Labels Breakdown
"&%+" BdYZa<%,%.B[\#H^cXZ*$&& Labels Breakdown Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLAC...
Page 109 - WARRANTY CARD
8JI 6 A D C < 9 D I I : 9 A >C : CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZTTTT...
Page 111 - WARRANTY AND RETURNS
BdYZa<%,%.B[\#H^cXZ*$&& "&%." WARRANTY AND RETURNS <g^ooan >cYjhig^Va! >cX# lVggVcih ZkZgn egdYjXi ^i hZaah [dg V eZg^dY d[ YEAR id i]Z dg^\^cVa ejgX]VhZg [gdbi]Z YViZ d[ ejgX]VhZ# I]^h lVggVcin YdZh cdi Veean id YZ[ZXih YjZ Y^gZXian dg ^cY^gZXian id b^hjhZ! VWjhZ!cZ\...
Page 112 - Buy Direct and Save with Grizzly; ORDER
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ ORDER 24 HOURS A DAY! 1-800-523-4777 Visit Our Website Today For Current Specials!
