Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 Foreword ........................................................ 2Contact Info ................................................... 2Data Sheet ..................................................... 3Identification ........
Page 4 - INTRODUCTION; Foreword; Contact Info
-2- G0619 DELUXE SMALL MILL/DRILL INTRODUCTION Foreword We are proud to offer the Model G0619 Deluxe Small Mill/Drill. This machine is part of a growing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free...
Page 7 - Identification
G0619 DELUXE SMALL MILL/DRILL -5- Identification Figure 1. G0619 Identification. A. Safety Cover and Drawbar B. Fine Feed Knob C. Headstock Tilt Scale D. Main Power Switch E. Fine Feed Lock Knob w/Assist Lever F. Quill Feed Lever G. Precision Dovetailed Column H. Longitudinal (X-Axis) Handwheel I. C...
Page 8 - NOTICE; Safety Instructions for Machinery
-6- G0619 DELUXE SMALL MILL/DRILL 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering...
Page 10 - Additional Safety for Mill /Drills
-8- G0619 DELUXE SMALL MILL/DRILL Additional Safety for Mill /Drills 1. UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls. 2. SAFETY ACCESSORIES. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury. 3. WORK HOLDING. Be...
Page 11 - Amperage Draw; SECTION 2: CIRCUIT REQUIREMENTS
G0619 DELUXE SMALL MILL/DRILL -9- Figure 2. A 5-15 plug and receptacle. Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. 110V Operation Amperage...
Page 12 - Unpacking; Items Needed for
-10- G0619 DELUXE SMALL MILL/DRILL The Model G0619 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for poss...
Page 13 - Inventory
G0619 DELUXE SMALL MILL/DRILL -11- Inventory After all the parts have been removed from the crate, you should have the following items shown in Figures 3 & 4 : Contents Qty A. Assembled Mill/Drill .................................... 1 B. Drill Chuck and JT6 x R8 Arbor ................. 1 C. Oil...
Page 14 - Floor Load; Site Considerations
-12- G0619 DELUXE SMALL MILL/DRILL Figure 6. Minimum working clearances and mill/drill mounting bolt pattern. 301 mm + + + + 294 mm 378 mm 762 mm 1165 mm Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additi...
Page 15 - Feet; Mounting to
G0619 DELUXE SMALL MILL/DRILL -13- Feet Four leveling feet have been included with your mill/drill. However, for greater safety and bet-ter performance, we recommend bolting your machine to a sturdy workbench. Components and Hardware Needed: Qty Feet with Hex Nut M12-1.75 ..............................
Page 16 - Test Run and
-14- G0619 DELUXE SMALL MILL/DRILL Test Run and Spindle Break-in The Model G0619 spindle speed can be set from 100–1750 RPM. You must follow the proper break-in procedures to ensure the spindle bear-ings break-in and seat before putting any milling load on the machine. To test run and break-in the s...
Page 17 - Operation Safety; SECTION 4: OPERATIONS
G0619 DELUXE SMALL MILL/DRILL -15- Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machinery and cause...
Page 18 - Drill Chuck
-16- G0619 DELUXE SMALL MILL/DRILL Figure 12. Tapping on the drawbar. Drill Chuck NOTICE DO NOT completely unscrew the drawbar before striking it with the hammer. You will damage the threads on the drawbar and the arbor. 6. Tap the top of the drawbar with the hammer. This will unseat the taper of th...
Page 20 - Headstock Travel
-18- G0619 DELUXE SMALL MILL/DRILL 2. Turn the Z-axis handwheel shown in Figure 14 to raise or lower the headstock, then lock the headstock slide lock lever. Note: For maximum spindle rigidity when milling, keep the spindle retracted into the headstock as far as possible with the quill lock lever lo...
Page 21 - Table Travel
G0619 DELUXE SMALL MILL/DRILL -19- Figure 17. Table locks and scales. Table Travel (X-Axis and Y-Axis) The mill/drill table can be moved in the X-axis and Y-axis. Longitudinal Feed The longitudinal feed or (X-axis) is moved by the handwheel shown in Figure 16 at the end of the table. The handwheel w...
Page 22 - Control Panel
-20- G0619 DELUXE SMALL MILL/DRILL Control Panel It is vital that you become familiar with the power controls before operating the Model G0619 (see Figure 18 ). Figure 18. Control panel. A. Spindle RPM Display: Shows spindle RPM with an accuracy of +/- 10%. B. Spindle Rotation Mode: Shows the direc-...
Page 24 - Milling /Drilling Mode
-22- G0619 DELUXE SMALL MILL/DRILL To mill a workpiece: 1 . Refer to Control Panel on Page 20 , and learn the how to use the machine controls. 2 . Zero the spindle height scale and select units of measure. 3 . Clamp the workpiece to the milling table, and adjust the headstock to the needed height, d...
Page 25 - SECTION 5: ACCESSORIES
G0619 DELUXE SMALL MILL/DRILL -23- SECTION 5: ACCESSORIES ACCESSORIES H8178—Variable Speed Power Feed Kit For those repetitive power-fed milling operations, this fantastic 110V power feed retrofit kit offers consistent speed control in both left and right directions for your Model G0619 Deluxe Small...
Page 27 - SECTION 6: MAINTENANCE; Schedule
G0619 DELUXE SMALL MILL/DRILL -25- SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructio...
Page 28 - About Service; Troubleshooting
-26- G0619 DELUXE SMALL MILL/DRILL Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: SERVICE About Serv...
Page 29 - Gibs and Backlash
G0619 DELUXE SMALL MILL/DRILL -27- Gibs and Backlash During the life of your mill drill, you may have to adjust the gibs and the handwheels to remove any lash or looseness that is a result of normal wear. Do not overtighten the gibs or half-nuts, or premature wear will occur. Tools Needed: Qty Wrenc...
Page 30 - Service Lubrication
-28- G0619 DELUXE SMALL MILL/DRILL Service Lubrication Figure 35. Headstock leadscrew access and lubrication. Lower Cap Screws Cabinet Assembly 2. Use the hex wrench to remove the two lower cap screws from the cabinet assembly (see Figure 35 ). 3. Hold the cabinet assembly, and remove the two upper ...
Page 31 - Electrical Components
G0619 DELUXE SMALL MILL/DRILL -29- Electrical Components Figure 37. Main power switch and fuse. Figure 36. Motor power supply circuit board. 20 Amp Fuse Main Power Switch 20 Amp Fuse Note: Available in color online at grizzly.com
Page 33 - Wiring Diagram
G0619 DELUXE SMALL MILL/DRILL -31- �� �� � �� � � �� �� �� ��� �� �� �� � � � � ������� ����������� ���� �������������� ������������� � � � � ��������������� ���������� � ���� ����� ���� ������ ��� ��� ����������� �������������� �� � � � �� �� �� ��� � �� ����������� ������ � � � � ���������� ������...
Page 34 - Parts Breakdown
Page 39 - Label Placement
G0619 DELUXE SMALL MILL/DRILL -37- Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machi...
Page 40 - WARRANTY AND RETURNS
-38- G0619 DELUXE SMALL MILL/DRILL Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations o...
