Page 3 - Table of Contents
Table of Contents SECTiON 4: SYSTEM DESiGN general ........................................................ 33ducting Materials ......................................... 33designing ducting system ........................... 35system grounding ....................................... 41 SECTiON 5: OP...
Page 4 - iNTRODUCTiON; Machine Description; Contact info; Manual accuracy
-2- Model g0442/g0601 (Mfg since 8/10) iNTRODUCTiON Machine Description We stand behind our machines. If you have any service questions, parts requests or general ques-tions about the machine, please call or write us at the location listed below. Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Mu...
Page 5 - identification
Model g0442/g0601 (Mfg since 8/10) -3- identification To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. figure 1. identification (Model g0442 shown). Blower Assembly Motor outlet hose noise Muffler Canister Filter As...
Page 6 - MODEL G0442 5 HP CYCLONE DUST COLLECTOR
-4- Model g0442/g0601 (Mfg since 8/10) The information contained herein is deemed accurate as of 9/26/2010 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0442 M...
Page 8 - Performance Curve
-6- Model g0442/g0601 (Mfg since 8/10) 82¾" 113" 85½" 26¾" 24½" 33" 19¾" 46¼" ø8" 57" ø8" ø8" ø8" 31¾" 63" 31¾" ø8" ø10" 82¾" 113" 85½" 26¾" 24½" 33" 19¾" 46¼" ø8" 57" ø8" ø8" ø8&#...
Page 9 - MODEL G0601 5 HP 3-PHASE CYCLONE DUST COLLECTOR
Model g0442/g0601 (Mfg since 8/10) -7- The information contained herein is deemed accurate as of 9/26/2010 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0601 M...
Page 12 - NOTICE; Safety instructions for Machinery
-10- Model g0442/g0601 (Mfg since 8/10) For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor-...
Page 15 - SECTiON 2: POWER SUPPLY; availability; G0442 Circuit Requirements for
Model g0442/g0601 (Mfg since 8/10) -13- SECTiON 2: POWER SUPPLY availability Circuit Requirements Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must b...
Page 19 - Correcting Phase Polarity (G0601
Model g0442/g0601 (Mfg since 8/10) -17- Correcting Phase Polarity (G0601 Only) this subsection is only provided for troubleshoot-ing. if you discover during the test run that the machine will not operate, or that the impeller spins backward, the power connections may be wired out-of-phase. Without t...
Page 20 - Needed for Setup; Unpacking
-18- Model g0442/g0601 (Mfg since 8/10) Wear safety glasses dur- ing the entire setup pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! SECTiON 3: SETUP Need...
Page 21 - inventory
Model g0442/g0601 (Mfg since 8/10) -19- inventory the following is a description of the main compo-nents shipped with the machine. Lay the compo-nents out to inventory them. Collector box Contents (figure 7): Qty a. intake Cylinder ........................................... 1 b. Cyclone Funnel .......
Page 23 - Hardware Recognition Chart
Model g0442/g0601 (Mfg since 8/10) -21- Hardware Recognition Chart
Page 24 - Site Considerations; Weight Load; Space Allocation
-22- Model g0442/g0601 (Mfg since 8/10) Site Considerations Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the ...
Page 25 - bolting to Concrete floors; Mounting to Shop; Using Machine Mounts
Model g0442/g0601 (Mfg since 8/10) -23- Although not required, we recommend that you mount this machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included. generally, you can either bolt the machine to the floor or mount it on machine...
Page 26 - assembly
-24- Model g0442/g0601 (Mfg since 8/10) assembly The Model G0442 /G0601 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equip- ment to move the ship- ping crate and remove the machine from the crate. To assemble the ...
Page 34 - Test Run
-32- Model g0442/g0601 (Mfg since 8/10) Test Run When the assembly is complete, test run the dust collection system to make sure it operates prop-erly. if, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the T...
Page 35 - General; Ducting Materials; Metal Duct
Model g0442/g0601 (Mfg since 8/10) -33- SECTiON 4: SYSTEM DESiGN General the Model g0442/g0601 is designed to be a central dust collector system. the large suction capacity of the Model g0442/g0601 allows great flexibility in planning and designing of the dust col-lection duct layout. Note: Check lo...
Page 36 - flexible Duct; Plastic Duct
-34- Model g0442/g0601 (Mfg since 8/10) flexible Duct Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. there are many different types of flex hose on the market today. these are manufactured from materials such as polyethylene, pvC, cloth hose dipped...
Page 37 - Step 1: Decide Who Will Design; Step 3: Sketch a basic Duct Layout; GOOD
Model g0442/g0601 (Mfg since 8/10) -35- Designing Ducting System Step 1: Decide Who Will Design For most small-to-medium sized shops, you can design and build the dust collection system your-self without hiring engineers or consultants. We have included some information here to get you started on a ...
Page 38 - BAD; Step 4: Determine CfM of Each
-36- Model g0442/g0601 (Mfg since 8/10) figure 46. Bad duct layout. BAD 3. directional changes should be kept to a mini- mum. the more directional change fittings you use directly increases the overall resis-tance to airflow. 4. gradual directional changes are more effi- cient than sudden directiona...
Page 39 - Determining Main Line Duct
Model g0442/g0601 (Mfg since 8/10) -37- if the machine doesn't have a built in dust port, use figure 48 as a guide to determine which size of dust port to install on the machine. Write the required CFM for each machine on the sketch, as shown in figure 49. Machine average Dust Port Size table saw .....
Page 40 - Multiple Dust Ports
-38- Model g0442/g0601 (Mfg since 8/10) Determining branch Line Duct Diameter the general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FpM. For small/medium sized shops, using the dust port size from the machine as the branch line duct size will a...
Page 41 - Calculating Duct Resistance
Model g0442/g0601 (Mfg since 8/10) -39- Calculating Duct Resistance Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). this resistance can be minimized by using rigid (smooth) pipe and gradual curves, as opposed to flexible...
Page 43 - System Grounding
Model g0442/g0601 (Mfg since 8/10) -41- System Grounding since plastic hose is abundant, relatively inex-pensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to con-nect...
Page 44 - SECTiON 5: OPERaTiONS; Remote Control
-42- Model g0442/g0601 (Mfg since 8/10) SECTiON 5: OPERaTiONS Do NOT put hands or small objects near inlet openings during opera- tion. Objects sucked into the inlet will meet with the impeller blade. failure to heed this warning could result in property damage or per- sonal injury. General operatin...
Page 45 - Control box Panel; REMOTE CONTROL
Model g0442/g0601 (Mfg since 8/10) -43- Control box Panel use the illustration of the control box panel in figure 59 and the descriptions that follow to become familiar with the functions of the buttons on the control box. a. Timer indicator Lights: turns ON when a timer setting is selected. b. infr...
Page 46 - SECTiON 6: aCCESSORiES
-44- Model g0442/g0601 (Mfg since 8/10) SECTiON 6: aCCESSORiES ACCessories figure 63. rigid Metal Flex hose. H7216—5" x 5' Rigid Metal flex Hose H7217— 6" x 5' Rigid Metal flex Hose H7218—7" x 5' Rigid Metal flex Hose H7219—8" x 5' Rigid Metal flex Hose H7220—9" x 5' Rigid Metal ...
Page 48 - SECTiON 7: MaiNTENaNCE; Schedule; Emptying Drum
-46- Model g0442/g0601 (Mfg since 8/10) SECTiON 7: MaiNTENaNCE always disconnect power to the machine before performing maintenance. failure to do this may result in serious person- al injury. Schedule For optimum performance from your machine, check the following items during operation. if you noti...
Page 51 - Troubleshooting
Model g0442/g0601 (Mfg since 8/10) -49- review the troubleshooting and procedures in this section to fix or adjust the machine if a problem devel-ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical support at (570) 546-9663. SECTiON 8: SER...
Page 53 - Wiring Safety instructions
Model g0442/g0601 (Mfg since 8/10) -51- these pages are current at the time of printing. however, in the spirit of improvement, we may make chang-es to the electrical systems of future machines. study this section carefully. if there are differences between your machine and what is shown in this sec...
Page 55 - VOLTAGE; Control Box Wiring
Model g0442/g0601 (Mfg since 8/10) -53- READ ELECTRICAL SAFETY ON PAGE 51! G0601 Wiring Diagram figure 77. Model g0601 motor wiring. figure 78. Model g0601 control box wiring. Contactor overload relay Circuit Board 4 5 6 7 8 9 1 2 3 440V VOLTAGE HIGH 4 5 6 7 8 9 1 2 3 220V VOLTAGE LOW Control Box Wi...
Page 61 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 63 - WaRRaNTY aND RETURNS; WARRANTY AND RETURNS
WaRRaNTY aND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main...
Page 64 - Buy Direct and Save with Grizzly; ORDER
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ ORDER 24 HOURS A DAY! 1-800-523-4777 Visit Our Website Today For Current Specials!
