Page 3 - Table of Contents
Table of Contents SECTION 5: ACCESSORIES ......................... 28 SECTION 6: MAINTENANCE ......................... 30 HX]ZYjaZ###################################################### (%8aZVc^c\EgdiZXi^c\################################## (%AjWg^XVi^dc###############################################...
Page 4 - INTRODUCTION; Contact Info; Functional Overview
"'" <%*'%9g^aaEgZhh INTRODUCTION LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ VcnhZgk^XZfjZhi^dch!eVgihgZfjZhihdg\ZcZgVafjZh"i^dchVWdjii]ZbVX]^cZ!eaZVhZXVaadglg^iZjhVii]ZadXVi^dca^hiZYWZadl# <g^ooan>cYjhig^Va!>cX# &'%(AnXdb^c\BVaa8^gXaZ BjcXn!E6&,,*+ E]dcZ/*,%*)+"...
Page 5 - Identification
<%*'%9g^aaEgZhh "(" Identification Figure 1. BdYZa<%*'%^YZci^[^XVi^dc# 6 8 9 < : ; = > ? 7 @ A B C G D H I J K L A. 8dajbc8Ve B. K"7Zai8dkZg C. ;^cZ9dlc[ZZY=VcYl]ZZa D. LVn8dkZg E. 8gdhhHa^YZ F. HadiiZY7VhZ G. @cZZ H. Adc\^ijY^cVaM"6m^h=VcYl]ZZa I. Fj^aaAdX` J. =ZVY:aZkVi...
Page 6 - MODEL G0520 DRILL PRESS W/ CROSS SLIDING TABLE &; Machine Data Sheet
")" <%*'%9g^aaEgZhh MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0520 DRILL PRESS W/ CROSS SLIDING TABLE & POWER FEED Product Dimensions: Weight........................................................................
Page 8 - Safety Instructions for Machinery
"+" <%*'%9g^aaEgZhh Safety Instructions for Machinery !,7!93 53% (%!2).' 02/4%#4)/. 7(%. /0%2!4).' -!#().%29 BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci]ZVg^c\adhh# 7%!2 02/0%2 !00!2%, 9D CDI lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!dg _ZlZagn i]Vi XVc XViX] ^c bdk^c\ eVgih#LZVg egdiZXi^kZ ]V^g Xd...
Page 11 - Extension Cords; SECTION 2: CIRCUIT REQUIREMENTS; Power Connection Device
<%*'%9g^aaEgZhh "." 220V Operation Full Load Amperage Draw I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZgbVm^bjbadVY/ 6be9gVl################################################ -6beh Power Supply Circuit Requirements Ndj BJHI XdccZXi ndjg bVX]^cZ id V \gdjcYZYX^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^k...
Page 12 - Setup Safety; Items Needed for; Unpacking
"&%" <%*'%9g^aaEgZhh Wear safety glasses dur-ing the entire setup pro-cess! This machine presents serious injury hazards to untrained users. Read through this entire manu-al to become familiar with the controls and opera-tions before starting the machine! Setup Safety SECTION 3: SETUP...
Page 13 - Inventory; Clean Up
<%*'%9g^aaEgZhh "&&" Inventory I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"cZcihdjiid^ckZcidgni]Zb# Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. O...
Page 14 - Floor Load; Placement Location; Site Considerations
"&'" <%*'%9g^aaEgZhh Floor Load GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ#HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ VYY^i^dcVagZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcYdeZgVidg# Placement Location 8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! ...
Page 15 - Mounting to Shop; Bolting to Concrete Floors
<%*'%9g^aaEgZhh "&(" 3. L^i]Vhh^hiVcXZidhiZVYni]ZbVX]^cZ!jcWdai ^i[gdbi]Zh]^ee^c\eVaaZi# 4. JhZ i]Z [dg` a^[i id gV^hZ i]Z bVX]^cZ _jhi Zcdj\] id XaZVg i]Z h]^ee^c\ eVaaZi VcY Vcn[addg dWhiVXaZh! i]Zc bdkZ ^i id i]Z egZeVgZYadXVi^dc# 5. L]Zcbdjci^c\i]ZbVX]^cZidi]Z[addg!jhZ V egZX^h^dc...
Page 16 - Assembly
"&)" <%*'%9g^aaEgZhh Assembly 6hhZbWan d[ ndjg Yg^aa egZhh Xdch^hih d[ ^chiVaa^c\i]Z ]VcYaZh! XgVc`h! VcY ]VcYl]ZZah dcid i]ZbVX]^cZ# Tools Needed Qty LgZcX],bb##################################################### &LgZcX]&'bb################################################### ...
Page 17 - Test Run
<%*'%9g^aaEgZhh "&*" 5. 6iiVX] i]Z gZbV^c^c\ ild ]VcYaZh id i]Z adc" \^ijY^cVaVcYXgdhh]VcYl]ZZah# 6. Ha^YZ i]Z ]VcYl]ZZah dcid i]Z adc\^ijY^cVa VcY Xgdhh aZVYhXgZlh! i]Zc hZXjgZ i]Zb^c eaVXZ Wn i^\]iZc^c\ i]Z hZi hXgZlh hZZ Figure 12 # DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjgb...
Page 18 - NOTICE
"&+" <%*'%9g^aaEgZhh 6. BdkZi]Zhe^cYaZY^gZXi^dchl^iX]idi]ZXZc" iZgedh^i^dcidijgci]ZbVX]^cZ OFF # 7. ;a^e i]Z edlZg [ZZY DC$D;; hl^iX] je VcY bdkZi]ZY^gZXi^dc]VcYaZaZ[idgg^\]iidijgci]Z edlZg [ZZY ON ·i]Z iVWaZ h]djaY bdkZ ZkZcan id i]Z aZ[i dg g^\]i gZ[Zg id Power Feed dc Page 23 [...
Page 19 - SECTION 4: OPERATIONS; Operation Safety
<%*'%9g^aaEgZhh "&," SECTION 4: OPERATIONS Damage to your eyes and lungs could result from using this machine without proper pro-tective gear. Always wear safety glasses and a respirator when operating this machine. NOTICE If you have never used this type of machine or equipment befor...
Page 21 - Removing Drill
<%*'%9g^aaEgZhh "&." Removing Drill Chuck & Bit JhjVaan!dcXZi]ZYg^aaX]jX`VcYVgWdg]VkZWZZcegdeZgan bdjciZY id\Zi]Zg! i]Zn VgZ Xdch^YZgZYhZb^"eZgbVcZci XdccZXi^dch# >[ ndj ldjaY a^`Z idjhZVY^[[ZgZciX]jX`!lZgZXdbbZcYdWiV^c^c\VcZlVgWdg# Tools Needed Qty 8]jX`@Zn################...
Page 22 - Using a Drawbar; Securing Tooling With Drawbar
"'%" <%*'%9g^aaEgZhh Using a Drawbar HdbZ VgWdgh dg Xjii^c\ idda ]daYZgh VgZ i]gZVYZYVcYgZfj^gZi]ZjhZd[VYgVlWVg#NdjgYg^aaegZhhh]^ehl^i]VcB&'"&#,*m)'%bbYgVlWVg Tools Needed Qty LgZcX]&,bb#################################################### & Securing Tooling With Drawba...
Page 23 - Cross Table Travel; Table Travel; Longitudinal Table Travel
<%*'%9g^aaEgZhh "'&" Cross Table Travel 1. AddhZc i]Z ild Xgdhh ha^YZ adX`h h]dlc ^c Figure 20 # 2. GdiViZi]ZXgdhh]VcYl]ZZaidXdcigda^c"VcY" djiiVWaZigVkZa# 3. GZ"i^\]iZci]ZXgdhhha^YZadX`hidhZXjgZi]Z iVWaZ^ceaVXZ# Always keep the knee locked in place after positioning it. A...
Page 24 - Head Movement
"''" <%*'%9g^aaEgZhh Moving the Table Around/Along the Column I]Z `cZZ hjeedgih i]Z Xgdhh ha^YZ VcY iVWaZ VcYXVcWZbdkZY(+%VgdjcYi]ZXdajbcdgje"VcY"Ydlci]ZWdiidbaZc\i]d[i]ZXdajbc# ;dgaVg\Zdg]ZVknldg`e^ZXZh!i]Z`cZZVcYiVWaZXVc WZ gdiViZY id i]Z gZVg d[ i]Z Xdajbc hd i]Vii]Zldg`e^ZXZX...
Page 26 - Depth Stop
"')" <%*'%9g^aaEgZhh 3. GdiViZ i]Z heZZY Y^Va Vaa i]Z lVn id i]Z aZ[i! i]Zc jhZ i]Z Y^gZXi^dc aZkZg id hZaZXi i]ZY^gZXi^dcd[iVWaZigVkZa# 4. ;a^ei]ZDC$D;;hl^iX]jeidijgci]ZedlZg [ZZY ON # 5. 6Y_jhii]ZheZZYY^VaidbdkZi]ZiVWaZVii]Z XdggZXiheZZY[dgndjgdeZgVi^dc# Note: Power feed rates are diffi...
Page 27 - Choosing Spindle Speeds; Using the Drill Bit Speed Chart
<%*'%9g^aaEgZhh "'*" Choosing Spindle Speeds Using the Drill Bit Speed Chart 6alVnh [daadl i]Z bVcj[VXijgZgh heZX^[^XVi^dch[dg heZZY VcY ldg`e^ZXZ bViZg^Va# :mXZZY^c\i]ZhZXVeVX^i^ZhXdjaYWZYVc\Zgdjhidi]ZdeZgV"idgVcYegdYjXZeddgYg^aa^c\gZhjaih# I]Z X]Vgi h]dlc ^c Figure 27 ^h ^ciZcYZY Vh...
Page 30 - SECTION 5: ACCESSORIES
"'-" <%*'%9g^aaEgZhh SECTION 5: ACCESSORIES 688:HHDG>:H H8257—Primrose Armor Plate with Moly-D Machine and Way Oil 1 Quart I]^hhjeZg^dgbVX]^cZVcYlVnajWg^XVciegZkZcihhi^X` ha^e VcY X]ViiZg YjZ id Vci^"[g^Xi^dc XVeV"W^a^i^Zh gZhjai^c\ ^c \gZViZg egZX^h^dc bVX]^c^c\XVeVW^a^i^Zh# E...
Page 32 - SECTION 6: MAINTENANCE; Schedule; Lubrication
"(%" <%*'%9g^aaEgZhh SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person-al injury. ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ![daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcnheZX^[^X^chigjXi^dch\^kZc^ci]^hh...
Page 33 - Ball Oilers
<%*'%9g^aaEgZhh "(&" NOTICE Follow the lubrication practices outlined in this manual. Failure to do so could lead to premature failure of your drill press and will void the warranty. Ball Oilers Lubricant Frequency Qty >HD+-AjWg^XVcidg:fj^kVaZci :kZgn-=djghd[DeZgVi^dc &Hfj^gi L...
Page 34 - Leadscrews
"('" <%*'%9g^aaEgZhh Figure 43. =ZVYgVX`VcYadlZgXdajbc# AdlZg8dajbc =ZVY GVX` Figure 42. IVWaZlVnhaZ[ih^YZh]dlc# IVWaZLVnh aZ[ih^YZ BdkZi]Z]ZVYVcYiVWaZjeVcYYdlcidVXXZhhi]Z [jaa aZc\i] d[ i]Z Xdajbc VcY i]Z ZaZkVi^dcgVX`h hZZ Figures 43 – 44 # JhZ V h]de gV\ VcY Wgjh]l^i]hdakZciidXaZVcVlVn...
Page 35 - Downfeed Gears
<%*'%9g^aaEgZhh "((" Downfeed Gears Lubricant Frequency Qty CA<>'<gZVhZ :kZgn&'%=djghd[DeZgVi^dc I]^c8dVi To lubricate the downfeed gears: 1. Jci]gZVY VcY gZbdkZ i]Z Ydlc[ZZY hZaZX" i^dc hiVg `cdW [gdb i]Z XdVghZ Ydlc[ZZY]VcYaZ]jWhZZ Figure 47 # Figure 47. 9dlc[ZZYhZaZXi^...
Page 37 - Drill Press Operations
<%*'%9g^aaEgZhh "(*" Symptom Possible Cause Possible Solution 9g^aa^c\ hideh! Wji i]Z bdidg hi^aadeZgViZh# &# I]ZWZai^haddhZdgldgc# '# EjaaZn^haddhZ# (# 7^iha^eh^cX]jX`# &# EgdeZgan iZch^dc i]Z K"WZaih Page 26 ! gZeaVXZ^[cZXZhhVgn# '# GZVa^\c$gZeaVXZ h]V[i! ejaaZn! hZihXgZl! V...
Page 38 - Adjusting Gibs
"(+" <%*'%9g^aaEgZhh Adjusting Gibs <^WhXdcigdai]ZVXXjgVXnd[i]ZiVWaZbdkZbZcihVadc\ i]Z lVnh# I^\]i \^Wh bV`Z i]Z bdkZbZcihbdgZ VXXjgViZ! Wji ]VgYZg id bdkZ# AddhZ \^WhbV`Zi]ZbdkZbZcihhadeen!WjiZVh^ZgidbdkZ#I]Z \dVa d[ \^W VY_jhibZci ^h id gZbdkZ jccZX"ZhhVgn hadee^cZhh l^i]dji XVjh...
Page 39 - Adjusting Backlash
<%*'%9g^aaEgZhh "(," Adjusting Backlash AZVYhXgZl WVX`aVh] ^h i]Z Vbdjci d[ eaVn ^c VaZVY hXgZl# >i ^h [Zai l]Zc ijgc^c\ V ]VcYl]ZZa ^cdcZY^gZXi^dc!i]Zcijgc^c\^i^ci]Zdi]ZgY^gZXi^dc#I]Z Y^hiVcXZ i]Vi i]Z ]VcYl]ZZa bdkZh l^i]djibdk^c\i]ZaZVYhXgZldgViiVX]ZYXdbedcZcih^hi]ZWVX`aVh]# L]Zc ij...
Page 41 - Wiring Diagram
<%*'%9g^aaEgZhh "(." Wiring Diagram l^g^c\Y^V\gVbh <gdjcY <gdjcY &% + ' && , ( . * & &' - ) Spindle ON/OFF Switch ' & MOTOR & Hot Hot Ground 220V 6-15 Plug (As Recommended) 220 VAC < WARNING! SHOCK HAZARD! Disconnect powerbefore working onwiring. View ...
Page 42 - Head Breakdown
")%" <%*'%9g^aaEgZhh SECTION 8: PARTS Head Breakdown & ' ( ) , - . &% && &' &( &) &* &+ &, &- &. '% '& '' '( ') '* '+ ', '. (% (& (' (( () (* (+ (, (- (. (."& (."' (."( (.") (."* (."+ )% )& )' )( )) )*...
Page 43 - Head Parts List
<%*'%9g^aaEgZhh ")&" Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0520001 COVER BOARD 48 P0520048 SPRING 1.4 X 12 X 80 2 P0520002 UPPER COVER 49 P0520049 HEAD CASTING 3 P0520003 DRAWBAR CAP 49-1 P0520049-1 SWITCH COVER 4 P0520004 HINGE 49-2 P0520049-2 SWITCH BOX 7 ...
Page 45 - Base & Table Breakdown
<%*'%9g^aaEgZhh ")(" '%& '%' '%( '%) '%* '%+ '%, '%- '%. '&% '&& '&' '&( '&) '&* '&+ '&, '&- '&. ''% ''%"& ''& ''' ''( '') ''* ''+ '', ''- ''. '(% '(& '(' '(( '() '(* '(+ '(, '(- '(. ')% ')& ')' ')( ')) ')* ')+ '), ')- ')...
Page 46 - Base & Table Parts List
"))" <%*'%9g^aaEgZhh Base & Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0520201 HANDWHEEL 235 PB09M HEX BOLT M8-1.25 X 20 202 PSB68M CAP SCREW M6-1 X 8 236 P0520236 PIN 203 P0520203 PIN 237 P0520237 LONGITUDINAL LEADSCREW 204 P0520204 SCALE BASE 238 P0520238 LE...
Page 47 - Accessories Breakdown & Parts List
<%*'%9g^aaEgZhh ")*" Accessories Breakdown & Parts List (%' (%( (%) (%+ (%, (%- (%. (&% *%' (%& REF PART # DESCRIPTION REF PART # DESCRIPTION 301 P0520301 DRILL CHUCK W/KEY JT#3 307 PAW05M HEX WRENCH 5MM 302 P0520302 FACE MILL W/ARBOR MT#3 3-1/8" 308 PAW06M HEX WRENCH 6MM ...
Page 48 - Label Placement
")+" <%*'%9g^aaEgZhh )*% )*& )*' )*( )*) )** )*+ )*, )*- )*. )+% )+& )*' )*( Label Placement Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any labe...
Page 51 - WARRANTY AND RETURNS
WARRANTY AND RETURNS <g^ooan >cYjhig^Va! >cX# lVggVcih ZkZgn egdYjXi ^i hZaah [dg V eZg^dY d[ YEAR id i]Z dg^\^cVa ejgX]VhZg [gdbi]Z YViZ d[ ejgX]VhZ# I]^h lVggVcin YdZh cdi Veean id YZ[ZXih YjZ Y^gZXian dg ^cY^gZXian id b^hjhZ! VWjhZ!cZ\a^\ZcXZ!VXX^YZcih!gZeV^ghdgVaiZgVi^dchdgaVX`d[bV^ciZc...
Page 52 - n4RUSTED0ROVENANDA'REAT6ALUE
"UY$IRECTAND3AVEWITH'RIZZLY ® n4RUSTED0ROVENANDA'REAT6ALUE /2 s 3%#52%/2$%2).' s /2$%233()00%$7)4().(/523 s %-!),2%30/.3%7)4()./.%(/52 6ISIT/UR7EBSITE4ODAY!ND$ISCOVER 7HY'RIZZLY ® )S4HE)NDUSTRY,EADER #ALL4ODAY&OR! &2%% &ULL#OLOR#ATALOG