Page 2 - Theory of Operation; General Description; SPECIFICATIONS
The Model 6321L is a freezer that dispenses frozen carbonated alcoholic beverages (see photo on front cover). The freezer has two major components, the freezer sections (dispense head) and the product feed system (lowercabinet area). The freezer consists of a freezing cylinder with a rotating intern...
Page 3 - Unpacking and Inspection; Crathco Beverage Freezers
The freezer is equipped with an automatic defrost system to allow the frozen product to melt back to a liquid. Thiseliminates any large ice crystal formation or poor product consistency that may develop. This automatic timer can bepre-programmed to occur at desired times of the day. The defrost cycl...
Page 4 - Freezer Assembly and Installation; Failure to provide; Product Feed Tubing
Periodic Inspection Freezer Assembly and Installation 1) Check the CO 2 tank pressure gauge on the cylinder regulator assembly. Replace if tank pressure drops below red line. 2) Make sure the unit contains a sufficient supply of syrup and alcohol.3) Check to see that there is sufficient air space on...
Page 6 - Sanitizing and Starting Unit
NOTE: CO 2 regulators are pre-set at the factory. Check for accuracy. 1) Adjust the CO 2 regulator that drives the bag-in-box syrup pump and alcohol pump to 60 psi. Turning regulator adjustment clockwise raises the pressure. Tighten locknut at this setting. (Figure 7) CAUTION: The use of excessive p...
Page 7 - Figure 9
Adding Product Connecting Syrup Supply 1) Open new bag-in-box as instructed on box.2) Connect red QCD syrup connector to new bag-in-box. 3) Repeat for second bag-in-box. NOTE: Make sure that the BIB lines run behind the bottle rack line so the bottle rack can be slid open easily. Crathco Beverage Fr...
Page 8 - than 4 hours. May result in damage to seals.; Checking Unit for Syrup, CO
6) If the volume is not 3.7 oz. (110 ml), consult the Troubleshooting Guide in this manual. Note: Due to the thick viscosity of the syrup, it may be necessary to purge the syrup line to obtain an accurate flow rate reading. Purge the syrup line by first closing the syrup valve, opening the water val...
Page 9 - assembly at the back of the freezing cylinder.; DO NOT WASH COMPONENTS IN A DISHWASHER.; Carefully; Cleaning; 4) Thoroughly wash and sanitize all components. Inspect and; lubricate; and refit it into the rear of the valve; Do not use tools to tighten knobs.; and plunger. Reassemble the valve and replace the retainer pin.; Daily Cleaning of Unit
NOTE: Before cleaning, all product should be drained from the freezing cylinder, pres- sure vented, and either the valves set closed or product removed from the machine. 1) Disassemble the dispensing valve by first removing the dispensing valve pin (Figure 12) 2) Push up on the dispensing valve plun...
Page 10 - Controls and Product Issues; This is the unit’s main power switch.; Page 10
NOTE: The following product consistency (thickness) control adjustment procedure requires removal of the right side panel. It is suggested that a qualified service technician make this adjustment because side panel removal exposes hazardousmoving parts. Warning: Do not attempt freezer adjustments un...
Page 12 - Operating Freezer; Page 12
Operating Freezer Unit Operation 1) Check that a "Mix Out" light is not illuminated. This indicates the freezer has an adequate amount of syrup, CO 2, alcohol and water (only one light will be ON at a time). Check machine after each product is filled. 2) Insure that the "ON/OFF" swit...
Page 13 - Service and Maintenance; Quarterly Preventative Maintenance
Service and Maintenance Servicing Dispensing Valves, O-Rings, and Freeze Cylinder Drive Shaft/Seal Assemblies NOTE: Dispensing valve "O" Rings should be replaced every 120 days to correspond with quarterly preventative maintenance visits.The best technique for removing an "O" Ring is...
Page 16 - Troubleshooting Guide
Problem Probable Cause Remedy Machine won’t run (no lights, not motor) • Machine not plugged into wall receptacle • Building circuit breaker tripped or fuse blown • Switches in wrong position • Plug machine directly into outlet. Do not use extension cord. • Place circuit breaker in the ON position o...
Page 17 - Addendum 1 - Complete Unit Exploded View
Addendum 1 - Complete Unit Exploded View ITEM PART # DESCRIPTION 1 W0150590 Stock Assembly 2 00800 Serial Label 4 W0800120 Base Board Assembly 5 W0800121 Shipping Box 6 W0800122 L-Block 7 W0800124 Foam Top Carton Pad 8 W0340210 Coconut Oil Seal 9 W0430089 Scraper Dasher 10 W1431084 Scraper Blade 11 ...
Page 18 - Regulators; Addendum 2 - Base Cabinet
Page 18 Crathco Beverage Freezers Regulators Alcohol Valve/Control Syrup Valve/Control Test Port Water Valve/Control Carbonator Water Pump Addendum 2 - Base Cabinet POWER ON O F F S A M P L E TIMER OFF ON C O N T R O L SELECT O F F TEST RUN
Page 20 - Addendum 6 - 6321 Base Cabinet Electrical Schematic; Page 20
Addendum 6 - 6321 Base Cabinet Electrical Schematic ITEM PART NUMBER DESCRIPTION 30 W0570045 BALLAST 61 W0570235 TERMINAL BLOCK 32 90811 TIMER 33 61847 POWER SWITCH 34 61847 TIMER SWITCH 45 W0570924 SWITCH 36 COMES WITH CARBONATOR FLOAT SWITCH 37 90834 PUMP 38 W0570044 LIGHT SOCKET 39 W0570043 LIGHT...
Page 24 - Addendum 10 - 6321 Base Cabinet Panels Exploded View; Page 24
Addendum 10 - 6321 Base Cabinet Panels Exploded View ITEM PART NO. DESCRIPTION 1 90780 PANEL, BOTTOM ASSY, BASE CART 2 90727 PANEL ASSY, INTERIOR, BASE CART 3 90746 ALCOHOL HOLDER 4 90827 TOP PANEL ASSY 5 90724 RIGHT SIDE PANEL ASSY 6 90829 LEFT PANEL ASSY 7 90830 DOOR ASSY 8 90831 REAR DOOR ASSY 9 ...
Page 26 - 321 Cabinet Exploded Parts View
ITEM PART NO. DESCRIPTION 1 90726 PANEL, INTERIOR-BASE CART 2 90729 SYRUP PUMP 3 90730 FITTING, SHURFLO TO 3/8” JOHN GUEST 4 90875 SWITCH, PRESSURE, BARKSDALE-40 PSI 5 W0620283 ADAPTER, 1/8” FPT X 3/8” STEM 6 90857 VALVE, FLOMATIC 424 DUAL SYRUP PISTONS (P/N 407-CSY-D22) 7 90858 VALVE, FLOMATIC 424 ...
Page 27 - Addendum 12 - Rack Exploded View
Addendum 12 - Rack Exploded View ITEM NO. PART NO. DESCRIPTION 1 90751 MNT BRACKET, LEFT, BERG ALCOHOL HOLDER ASSY 2 90752 MNT BRACKET, RIGHT, BERG ALCOHOL HOLDER ASSY 3 90794 3/8” X 3/8” X 3/8” BARB TEE 4 61153 TUBING, BRAIDED .375” ID X .625” OD X 2.5” L 5 60550 CLAMP, 11/16 STEPLESS 6 90802 DRAWE...
Page 29 - 321 Cabinet Base Exploded View Key
ITEM PART NO. DESCRIPTION 1 90723 PANEL, BOTTOM-BASE CART 2 W0630900 CASTER, RIGID-TWIN BASE CART 3 W0630898 CASTER, SWIVEL-TWIN BASE CART 4 W0611086 NUT, 5/16-18 HEX ZINC 5 W0611255 WASHER, 5/16 LOCK 6 W0650415 SWITCH, SOLD OUT, 8-30 PSI 7 90873 ANCHOR COUPLING PARKER P/N 207ACBH-4 8 90874 MALE ELB...
Page 30 - Addendum 14 - 6321 Base Cart Top Panel Exploded View; Page 30
Addendum 14 - 6321 Base Cart Top Panel Exploded View ITEM PART NO. DESCRIPTION 1 90722 PANEL, TOP-BASE CART 2 90840 REGULATOR ASSEMBLY 3 W0570043 BULB, FLUORESCENT 4 W0570044 SOCKET, LIGHT-LEVITON 5 90835 ELECTRICAL ASSY 6 90807 WIRING HARNESS - BROWN FOREMAN 7 90810 ELECTRICAL BOX, BASE CART 8 9083...
Page 32 - Addendum 16 - Rear Door and Key; Page 32
Addendum 16 - Rear Door and Key ITEM NO. PART NO. DESCRIPTION 1 90720 DOOR, REAR-BASE CART 2 W0610921 PEM STUD, 8-32 X 1/4” 3 61339 8-32 UNF S.S. ACORN NUT 4 90851 DOOR HINGE, STANDARD DUTY 5 90771 LOCK, DOOR-REAR Page 32 Crathco Beverage Freezers 1 3 2 4 5
Page 34 - Page 34
ITEM Part # Description 1 W0201001 Compressor Assembly 2 W0201000 Condenser Assembly 3 W0320129 Fan Sub-Assembly 4 W0321026 Drive Motor Assy. 5 W0210106 Base Pan Assy. 6 W0611410 Rivet, Magna-Lok 7 W0611247 1/4 Int. Tooth Lk. Wshr. 8 W0611074 1/4-20 Hex Nuts 9 W0611082 5/16-18 Flange Nut 10 W0200412...
Page 36 - Page 36
ITEM PART # DESCRIPTION 1 W0340011 #115 O-ring (Carburetor) 2 W0471115 Pressure Inlet Fill 3 W0471118 Pressure Inlet Fill Retainer 4 W0650400 Press Switch MSPS - JJ100SS-F 5 60552 Accumulator 6 W0620282 Tee, 3/8 Tube John Guest 7 W0620285 3/8 NPT x 3/8 NPT Stem J/G 8 W0620280 Adapter, 1/2 NPT x 3/8 ...
Page 37 - Addendum 21 - Refrigeration Components
Addendum 21 - Refrigeration Components ITEM Part # Description 1 W0650501 Access Valve 2 W0650112 Filter Drier 3 W0201191 Suction Line 4 W0200123 Compressor 5 W0200256 Condenser 6 W0201009 Hot Gas Line 7 W0650119 Thermostatic Expansion Valve 8 Evaporator Line 9 Suction Line 10 W0620105 1/4” Street E...
Page 39 - NOTES
Page 40 - Cocktail Machine Indemnity
Cocktail Machine Indemnity The Purchaser and/or Lessee hereby releases the manufacturer of this machine, Grindmaster Crathco Systems, Inc.(the Company), any and all alcohol and non-alcohol product companies, the Company’s officers, agents, employees,directors, shareholders, affiliates, successors, a...