GBC F - 160 CE - Manual

GBC F - 160 CE

GBC F - 160 CE – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

1 Page 1
2 Page 2
3 Page 3
4 Page 4
5 Page 5
6 Page 6
7 Page 7
8 Page 8
9 Page 9
10 Page 10
11 Page 11
12 Page 12
13 Page 13
14 Page 14
15 Page 15
16 Page 16
17 Page 17
18 Page 18
19 Page 19
20 Page 20
21 Page 21
22 Page 22
23 Page 23
24 Page 24
25 Page 25
26 Page 26
27 Page 27
28 Page 28
29 Page 29
30 Page 30
31 Page 31
32 Page 32
33 Page 33
34 Page 34
35 Page 35
36 Page 36
37 Page 37
38 Page 38
39 Page 39
40 Page 40
41 Page 41
42 Page 42
43 Page 43
44 Page 44
45 Page 45
46 Page 46
47 Page 47
48 Page 48
49 Page 49
50 Page 50
51 Page 51
52 Page 52
53 Page 53
54 Page 54
55 Page 55
56 Page 56
57 Page 57
58 Page 58
59 Page 59
60 Page 60
61 Page 61
62 Page 62
63 Page 63
64 Page 64
65 Page 65
66 Page 66
67 Page 67
68 Page 68
69 Page 69
70 Page 70
71 Page 71
72 Page 72
73 Page 73
74 Page 74
75 Page 75
76 Page 76
77 Page 77
78 Page 78
79 Page 79
80 Page 80
81 Page 81
82 Page 82
83 Page 83
84 Page 84
85 Page 85
86 Page 86
87 Page 87
88 Page 88
89 Page 89
90 Page 90
91 Page 91
92 Page 92
93 Page 93
94 Page 94
95 Page 95
96 Page 96
97 Page 97
98 Page 98
99 Page 99
100 Page 100
101 Page 101
102 Page 102
103 Page 103
104 Page 104
105 Page 105
106 Page 106
107 Page 107
108 Page 108
109 Page 109
110 Page 110
111 Page 111
112 Page 112
113 Page 113
114 Page 114
115 Page 115
116 Page 116
117 Page 117
118 Page 118
119 Page 119
120 Page 120
121 Page 121
122 Page 122
123 Page 123
124 Page 124
125 Page 125
126 Page 126
127 Page 127
Page: / 127

Table of Contents:

  • Page 2 – Table of Contents
  • Page 3 – Section 3: Specifications
  • Page 5 – Section 5: Operations
  • Page 6 – Section 6: Applications
  • Page 8 – Section 7: Troubleshooting
  • Page 9 – This page intentionally left blank.
  • Page 10 – Section 1 Safety; Your safety, as well as the safety of others, is
  • Page 11 – D A N G E R
  • Page 12 – The F-160CE laminator has cabinets and; C o v e r s; An important feature of the F-160 CE laminator; C a u t i o n s h o u l d a l w a y s b e e x e r c i s e d
  • Page 13 – The laminator is equipped with four emergency; F r o n t; To engage an E-STOP, press down on any of the; P u s h; I N F O R M A T I O N; U n l a t c h
  • Page 14 – Press RESET located on the right leg at the front; In the event an E-STOP is not reachable, use; To continue operation, press in on the cable reset; P u s h i n
  • Page 15 – Front feed table; The front feed table must be in proper position
  • Page 16 – Posted at various locations on the Falcon 160; W A R N I N G
  • Page 20 – Section 2 Warranty; GBC Films Group warrants the equipment sold; GBC Films Group’s sole and exclusive; Limited Warranty; This warranty specifically does not cover damage; C A U T I O N
  • Page 21 – Qualified; • Any engineer that has experience with electrical
  • Page 22 – Specifications provide all of the technical data for; Section 3.1 General
  • Page 23 – Section 3.3 Function; Heating capabilities:; Designed to UL / CSA / CE safety standards
  • Page 24 – Section 3.4 Electrical; United Statesand Canada:; • Save up to 9 job parameters
  • Page 25 – Section 3.5 Dimensions; Dimensions
  • Page 28 – Section 4 Installation; GBC Films Group is committed to a program of; Is there ample room for the laminator?
  • Page 29 – For instructions on how to connect power,; proceed to 4.9 Connecting power in this section.
  • Page 31 – Know your machine; Before performing any procedure within this
  • Page 32 – A L L S H I P M E N T S A R E E X - W O R K S . A t o u r
  • Page 33 – Tools required
  • Page 34 – Figure 4.5.1 Disassembling of the crate; Removing the shrink wrap; Moving the laminator
  • Page 35 – Once the Falcon 160 CE Laminator has been; Accessory Pack contents; If you are missing any of the itemslisted above,; from the laminator and dispose of properly.
  • Page 36 – Installing levelers; Leveling of the machine is a customer option. If
  • Page 37 – L e v e l i n g p a d; side castor and leveling pad.; Drive side; the nut securing the castor in the leg.; C a s t o r
  • Page 38 – Leveling of the laminator is very important in the
  • Page 40 – be illuminated at this point.; indicator will begin flashing.
  • Page 41 – to illuminate 3 bars in; k) Place the level across the top of the upper main; Figure 4.8.3 Drive to control side front; l) Level the laminator from drive side to control; side by adjusting the two front leveling pads.
  • Page 42 – Connecting power; E L E C T R I C A L; phillips screw driver.
  • Page 43 – connected, replace the drive side leg cover.
  • Page 45 – The safety check will ensure that all safety devices
  • Page 46 – to set a forward motor; g) Slightly lift the front feed table. SAFETY
  • Page 48 – raises and the control panel is blank.
  • Page 49 – e) Press machine RESET. The front control panel
  • Page 50 – The function check ensures that the laminator
  • Page 51 – . GAP DISPLAY increases; g) Press and hold PRESSURE; . The JOB DISPLAY increases; in increments of 1 to 9.; . The JOB DISPLAY should; decreases in increments of 1 from 9 to 0.
  • Page 52 – once. SPEED DISPLAY; increases in increments of .5 per press up to 15.; l) Press GO. The bottom rollers turn in a forward; reverts to hollow.; o) Press GO. The bottom rollers turn in a reverse
  • Page 53 – F of the set point; should feel warm to the touch.
  • Page 54 – u) Press STANDBY. The laminator reverts to; I I I I I I I; footswitch; This check is to ensure that the footswitch works.; a) Press SEL on the front control panel to “wake”; for a forward motor direction.
  • Page 55 – unwind brakes; The unwind shafts swing out and the unwind
  • Page 56 – shaft in either direction.; L o w e r u n w i n d b r a k e
  • Page 58 – Section 5 Operations; The operator control panel for the Falcon 160; F range of the set point, the display will be
  • Page 59 – F range of the set point, the display; : When pressed, will increase the gap by
  • Page 63 – laminator to run in a forward motion and FORWARD; laminator to run in a reverse motion and REVERSE; Panel to Footswitch
  • Page 64 – Footswitch to Panel; • Release the variable speed footswitch.; To raise the safety shield
  • Page 65 – • Raise the safety shield.; To lower the safety shield; • Lower the safety shield.
  • Page 67 – The F-160 CE laminator has been designed with; Use care in lowering the upper laminating roller
  • Page 69 – Initial set up of the Falcon 160 CE laminator is; laminate onto the upper unwind shaft.
  • Page 70 – unwind shaft its saddle.
  • Page 71 – C o m m o n f i l m w i d t h s; Perform the following steps.if the application; to set your
  • Page 72 – to set the gap to “0”.; to set a forward motion; A s l o w s p e e d h e l p s d i s t r i b u t e h e a t e v e n l y .; g) Press GO to engage the motor drive system.
  • Page 74 – parameters in job location numbers.
  • Page 75 – Manual nip adjustment; If the substrate does not fall with in the preset; nip adjustment
  • Page 76 – main rollers between the nip.
  • Page 77 – for a reverse motor direction.; the leader board out.
  • Page 78 – for a; adjustment
  • Page 79 – pull rollers between the nip.; D O W N
  • Page 81 – Front feed table; The table is part of the Falcon 160 CE safety; infeed table and lift up and then out.
  • Page 82 – table; a) Ensure the safety shiled is in the raised; c) Now lower the front edge while ensuring that
  • Page 84 – Section 6 Applications; To assist you with a variety of web ups, please
  • Page 85 – Charts and Diagrams; Use the parameter charts and web up diagrams; Parameters will vary with regards to laminate
  • Page 86 – Chart 6.1.1 Temperature conversion chart
  • Page 87 – Parameter Chart - Blank
  • Page 89 – Parameter Chart 1 - Precoating substrates
  • Page 90 – Web Diagram 1 - Precoating substrate; P r o
  • Page 91 – Parameter Chart 2 - Mounting only
  • Page 92 – Web Diagram 2 - Mounting only; P r e c o a t e d
  • Page 94 – S l e d
  • Page 100 – S u b s t r a t e
  • Page 102 – H o t
  • Page 103 – Parameter Chart 8 - One pass mount and laminate
  • Page 104 – Web Diagram 8 - One pass mount and laminate
  • Page 109 – Parameter Chart 11 - Encapsulation
  • Page 110 – Web Diagram 11 - Encapsulation
  • Page 112 – Section 7 Troubleshooting; As an operator, you can perform some simple; • Check relative moisture content of the paper
  • Page 114 – The following is a list of common film problems
  • Page 115 – Machine problems; Once the Hints are all checked, and your problem; A space below has been provided to keep this; My Falcon 160 CE Laminator serial # is :; At no time does GBC Films Group suggest or
  • Page 116 – Rolls in the up position; The glossary can help you in understanding some
  • Page 119 – Silvering
  • Page 120 – Section 8 Maintenance; Maintenance Schedule; Daily
  • Page 121 – Cleaning the rollers; a) Turn the MAIN POWER to the “ I ”
  • Page 122 – Removing adhesive build up; and a cotton terry cloth.
  • Page 123 – Cleaning the beads of; This can be done one of two different methods.; Method 1
  • Page 124 – Method 2
  • Page 125 – adhesive coated boards.; the adhesive coated boards through the rolls.
  • Page 126 – clean the exterior of the laminator.
Loading the manual

GBC Films Group

4151 Anderson Road

DeForest, WI 53532

Revision : Ph: ( 608 ) 246 - 8844

Fx: ( 608 ) 246 - 8645

F - 160 CE OPERATION AND

MAINTENANCE MANUAL

© April 2000 GBC Films Group

Do not duplicate without written permission.

Part number : 930 - 065

"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.

Summary

Page 2 - Table of Contents

Page I Table of Contents F - 160 CE Operation and Maintenance Manual © GBC Films Group April 2000 Table of Contents Section 1: Safety 1.1 Symbols .......................................................................................................1 - 1 1.2 Safety features ............................

Page 3 - Section 3: Specifications

Page II Table of Contents F - 160 CE Operation and Maintenance Manual © GBC Films Group April 2000 Section 3: Specifications 3.1 General .......................................................................................................3 -1 3.2 Consumables ..........................................

Page 5 - Section 5: Operations

Page IV Table of Contents F - 160 CE Operation and Maintenance Manual © GBC Films Group April 2000 Section 5: Operations 5.1 Control panel ..............................................................................................5 - 1 Figure 5.1.1 Front control panel ...............................

Other GBC Models

All GBC Other