Page 3 - local requirements not detailed in this manual.; UNITED STATES AND CANADIAN VEHICLES; INTRODUCTION
1 F-SERIES (March, 2005) Information in this manual is furnished pursuant to United States and Canadian safety regulations or, in some cases where the information is not required by regulation, is furnished for the convenience of intermediate or final stage vehicle manufacturers. Incomplete vehicles ...
Page 4 - TABLE OF CONTENTS
F-SERIES (March, 2005) 2 TABLE OF CONTENTS U.S. & CANADIAN MOTOR VEHICLE SAFETY STANDARDS ....................................................... Inside Cover INTRODUCTION ................................................................................... 1 DEFINITIONS .............................
Page 5 - DEFINITIONS; Bus
3 F-SERIES (March, 2005) DEFINITIONS DEFINITIONS The following definitions are from Title 49, Code of Federal Regulations (49CFR), Parts 567.3, 568.3 and 571.3 where noted. Canadian definitions are from Canadian Motor Vehicle Safety Regulations (CMVSR), Section 2(1), and are in italics. Ford Motor Com...
Page 6 - Incomplete Vehicle
F-SERIES (March, 2005) 4 DEFINITIONS Incomplete Vehicle (Canada) – a vehicle (a) other than a vehicle imported temporarily for special purposes, that is capable of being driven and that consists, at a minimum, of a chassis structure, power train, steering system, suspension system and braking system...
Page 7 - DIRECTIONS; Ford Truck Body Builders Layout Book; GENERAL INFORMATION
5 F-SERIES (March, 2005) GENERAL INFORMATION STATEMENTS OF CONFORMITY The Statements of Conformity section, which begin on page 10 of this manual, lists the Federal Motor Vehicle Safety Standards in effect on the date of manufacture of this incomplete vehicle that are applicable to the type(s) of co...
Page 8 - VEHICLE DESCRIPTION; INCOMPLETE VEHICLE MANUAL COVER; INCOMPLETE VEHICLE MANUFACTURED BY; INCOMPLETE VEHICLE INFORMATION LABEL
F-SERIES (March, 2005) 6 VEHICLE DESCRIPTION VEHICLE DESCRIPTION INCOMPLETE VEHICLE MANUAL COVER The cover of this manual identifi es the incomplete vehicle configuration for which compliance representations are contained in this manual. Also, a label is affi xed to the cover which includes the Vehicl...
Page 9 - COMPLETED VEHICLE TYPES; Ford Motor Company makes no representation that the; SUPER DUTY F-SERIES; VIN DIGIT
7 F-SERIES (March, 2005) COMPLETED VEHICLE TYPES COMPLETED VEHICLE TYPES IMPORTANT: Ford Motor Company makes no representation that the completed vehicle types listed above are the only vehicle types appropriate for the incomplete vehicles listed. However, if a unit is completed as a vehicle type ot...
Page 10 - STATEMENTS OF CONFORMITY
F-SERIES (March, 2005) 8 STATEMENTS OF CONFORMITY STATEMENTS OF CONFORMITY The following Statements of Conformity apply to vehicles that are produced for sale or importation into the United States or Canada. The term “Incomplete Vehicle Types” in these statements refers to the type of the vehicle il...
Page 11 - EQUATION A
9 F-SERIES (March, 2005) STATEMENTS OF CONFORMITY 105 INFORMATION Incomplete vehicle weight and dimensional information required for center of gravity calculations are available in the Ford Source Book. See your local Ford Dealer and refer to appropriate model year and specific vehicle for required i...
Page 13 - Vertical dimensions are measured from the top surface of; IC
11 F-SERIES (March, 2005) TABLE F MAXIMUM UNLOADED VEHICLE WEIGHTS WITH SECOND UNIT BODY (This Weight Information Does Not Apply To Vehicles Over 4536 kg [10,000 lb] GVWR) MAX. UNLOADED VEHICLE WEIGHT kilogram [pound] Engine Size – liter [cubic inch] F-250 Regular Cab (4X2) Wide 447 3120 3120 3334 3...
Page 14 - Wide Frame Pickup Box Deletes
F-SERIES (March, 2005) 12 STATEMENTS OF CONFORMITY Wide Frame Pickup Box Deletes F-250/350 956mm [37.7 in] Narrow Frame Chassis Cabs F-350 866mm [34.1 in] and F-450/550 868mm [34.2 in] Model and Configuration Body Style Wheelbase mm [in] Minimum SUB Weight kg [lb] Regular Cab 3480 [137] Super Cab 40...
Page 15 - SUPER DUTY F-SERIES CHASSIS CAB; CHMSL
13 F-SERIES (March, 2005) 106 The statement below is applicable to the Chassis Cab: This vehicle, when completed, will conform to Standard 106, Brake Hoses, if the brake hose assemblies supplied by Ford Motor Company are not removed, relocated, altered, or modified and if no brake hose assemblies are...
Page 16 - Ford Truck Body Builders Layout Book.
F-SERIES (March, 2005) 14 108 The statements below are applicable to the Chassis Cab: This vehicle, when completed, will conform to Standard 108, Lamps, Reflective Devices, and Associated Equipment, if all the required lighting equipment as indicated in Table H on this page (identified by the codes R...
Page 17 - The statement below is applicable to all incomplete; This incomplete vehicle does not comply to FMVSS; TIRE AND LOAD INFORMATION; SEE OWNERS MANUAL FOR ADDITIONAL INFORMATION
15 F-SERIES (March, 2005) 110 U.S. Requirements: The statement below is applicable to all incomplete vehicles with a GVWR of 4536 kg [10,000 lbs] or less with a completion date starting 09/01/2005: This incomplete vehicle does not comply to FMVSS 110. In order to comply, the final stage manufacturer ...
Page 18 - 24 The statements below are applicable to the Chassis; Occupant Protection in Interior Impact – Upper; ELECTRONIC ACCELERATOR CONTROL
F-SERIES (March, 2005) 16 STATEMENTS OF CONFORMITY 124 The statements below are applicable to the Chassis Cab: This vehicle, when completed, will conform to Standard 124, Accelerator Control Systems, if: • No alterations are made to the accelerator pedal, mounting hardware, adjustable pedal mechanis...
Page 23 - 01 The statements below are applicable to the Chassis
21 F-SERIES (March, 2005) 301 The statements below are applicable to the Chassis Cab if the vehicle GVWR is 4536 kg [10,000 lb] or less: This vehicle, when completed, will conform to Standard 301, Fuel System Integrity, if: • The following fuel system components as installed by Ford Motor Company ar...
Page 27 - CANADIAN VEHICLES; VEHICLE IDENTIFICATION
25 F-SERIES (March, 2005) CANADIAN VEHICLES CANADIAN VEHICLES (Vehicles to be completed for sale or use in Canada) VEHICLE IDENTIFICATION Refer to the Vehicle Description section of this manual on page 6, for additional information. Incomplete vehicles produced by Ford Motor Company require, for cer...
Page 28 - EMISSION CERTIFICATION INFORMATION; incomplete
26 F-SERIES (March, 2005) EMISSION CERTIFICATION INFORMATION EMISSION CERTIFICATION INFORMATION CAUTION:U.S.: 2006 MODEL YEAR VEHICLES ARE EMISSION CERTIFIED FOR REGISTRATION IN SPECIFIC AREAS OF THE UNITED STATES. FOR EXAMPLE, VEHICLES CERTIFIED AND LABELED FOR SALE IN CALIFORNIA CAN NOT BE SOLD IN...
Page 30 - CALIFORNIA MOTOR VEHICLE EMISSION CONTROL
28 F-SERIES (March, 2005) EMISSION CERTIFICATION INFORMATION CALIFORNIA MOTOR VEHICLE EMISSION CONTROL LABEL To meet California emission cer tification regulations, the Emission Control Information (tune-up) label must be welded, riveted, or otherwise permanently attached to an area within the engin...
Page 31 - REFERENCE INFORMATION; FORD TRUCK BODY BUILDERS LAYOUT BOOK; Ford Truck; FORD SERVICE PUBLICATIONS
REFERENCE INFORMATION FORD TRUCK BODY BUILDERS LAYOUT BOOK Throughout this manual you will find references to information found in the Ford Truck Body Builders Layout Book . Additional Design Recommendations and specifications are also provided to assist subsequent stage manufacturers in completing ch...