Page 2 - Table of Contents
Seating and Safety Restraints 89 Seating 89 Safety restraints 96 Air bags 107 Child restraints 116 Tires, Wheels and Loading 128 Tire Information 132 Tire Inflation 133 Changing tires 137 Wheel lug nut torque 148 Vehicle loading 160 Trailer towing 167 Trailer Brake Controller-Integrated 171 Recreati...
Page 3 - Copyright © 2004 Ford Motor Company
Maintenance and Specifications 247 Engine compartment 249 Engine oil 251 Battery 255 Engine Coolant 257 Fuel information 263 Air filter(s) 280 Part numbers 282 Refill capacities 283 Lubricant specifications 286 Accessories 299 Index 302 All rights reserved. Reproduction by any means, electronic or m...
Page 4 - Owner’s Guide; Introduction
CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or otherreproductive harm. In addition, certain fluids contained in vehicles andcertain pro...
Page 5 - Engine oil
SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury to yourself or others? Inthis guide, answers to such questions are contained in commentshighlighted by the warning triangle symbol. These comments should beread and observed. Warning symbol...
Page 6 - Warranty Guide; Service Data Recording; Event Data Recording
SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-BumperCoverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0LPower Stroke Diesel Engine Coverage. In addition, your vehicle is eligiblefor Emissions Defect and Emissions Performance Warranties. For adetai...
Page 7 - Vehicle Modification Data Recording; Special instructions
To access this information, special equipment must be directly connected to therecording modules. Ford Motor Company and Ford of Canada do not access eventdata recorder information without obtaining consent, unless pursuant to court orderor where required by law enforcement, other government authori...
Page 8 - Using your vehicle with a snowplow; Driving; Using your vehicle as an ambulance; Ford Incomplete
Using your vehicle with a snowplow For more information and guidelines for using your vehicle with asnowplow, refer to the Driving chapter. Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance PreparationPackage, it may be utilized as an ambulance. Ford urges am...
Page 9 - Using your vehicle as a stationary power source (PTO); Refer to the; Middle East/North Africa vehicle specific information; therefore, a supplement has been supplied that; Refer to this
Using your vehicle as a stationary power source (PTO) Refer to the Driving chapter for more information and guidelines for operating a vehicle equipped with an aftermarket power take-off system. Middle East/North Africa vehicle specific information For your particular global region, your vehicle may...
Page 10 - Vehicle Symbol Glossary
These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...
Page 12 - Instrument Cluster
WARNING LIGHTS AND CHIMES Standard instrument cluster (manual transmission) Standard instrument cluster (automatic transmission) Harley—Davidson instrument cluster Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light...
Page 13 - Electronic throttle control:; in the; Brake system warning light:; To; BRAKE
Many lights will illuminate when you start your vehicle to make sure thebulbs work. If any light remains on after starting the vehicle, have therespective system inspected immediately. If your vehicle is equipped with a Diesel engine, it has a unique cluster,refer to Starting the engine in your 6.0 ...
Page 14 - ABS
Driving a vehicle with the brake system warning light on isdangerous. A significant decrease in braking performance may occur. It will take you longer to stop the vehicle. Have the vehiclechecked by your dealer immediately. Anti-lock brake system: If the ABS light stays illuminated orcontinues to fl...
Page 15 - LOW
Four wheel drive low: Illuminates when four-wheel drive low isengaged. Four wheel drive indicator: Illuminates when four-wheel drive isengaged. Speed control: Illuminates when the speed control is activated. Turnsoff when the speed control systemis deactivated. Turn signal: Illuminates when the left...
Page 16 - GAUGES; Indicates the current vehicle speed.; Standard instrument cluster; Indicates engine coolant; If it enters the red section,
GAUGES Speedometer: Indicates the current vehicle speed. Standard instrument cluster Harley—Davidson instrumentcluster Engine coolant temperaturegauge: Indicates engine coolant temperature. At normal operatingtemperature, the needle will be inthe normal range (between “H” and“C”). If it enters the r...
Page 18 - Engine oil pressure gauge:; Filling the tank
Tachometer: Indicates the engine speed in revolutions per minute.Driving with your tachometerpointer continuously at the top ofthe scale may damage the engine. Engine oil pressure gauge: Indicates engine oil pressure. Theneedle should stay in the normaloperating range (between “L” and“H”). If the ne...
Page 19 - If the gauge is in the:; Normal area; Special; Red area
Transmission fluid temperature gauge (automatic transmissiononly): If the gauge is in the: Normal area (normal) - the transmission fluid is within thenormal operating temperature(between “H” and “C”). Yellow area (warning) — the transmission fluid is higher thannormal operating temperature. Thiscan ...
Page 20 - Entertainment Systems
AM/FM STEREO SYSTEM (IF EQUIPPED) 1. / Tuner: Press to manually go up or down the radiofrequency. Also use in menu modeto select various settings. 2. Audio: Press to access select various settings. Treble: Press to adjust the treble setting. Use / / SEEK, SEEK . Bass: Press to adjust the bass settin...
Page 26 - Dolby noise reduction:
Balance: Press to adjust the audio between the left and right speakers. Use / / SEEK . Fade: Press to adjust the audio between the front and rear speakers. Use / / SEEK . Speed sensitive volume (if equipped): Radio volume automatically changes slightly with vehicle speed to compensate for road and w...
Page 31 - RADIO FREQUENCIES; There are three factors that can affect radio reception:
17. LOAD: Press to load a CD, then select a slot number using the radiopresets 1 through 6. If you don’tselect a slot within 5 seconds, theradio shall choose the first availableslot for you. Press and hold for 2 seconds to auto load up to six CDs. 18. CD eject: Press to eject a CD, then select the d...
Page 32 - AUDIO SYSTEM WARRANTY AND SERVICE
• Allow tapes which have been subjected to extreme heat, humidity orcold to reach a moderate temperature before playing. • Clean the cassette player head with a cassette cleaning cartridge after10–12 hours of play to maintain good sound/operation. Don’t: • Expose tapes to direct sunlight, extreme hu...
Page 33 - Climate Controls
HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brie...
Page 35 - Operating tips
: Distributes outside air through the instrument panel vents, floor vents and center console vents (if equipped). O (OFF): Outside air is shut out and the climate system is turned off. : Distributes outside air through the floor vents. : Distributes outside air through the windshield defroster vents...
Page 36 - AUTOMATIC TEMPERATURE CONTROL SYSTEM (IF EQUIPPED)
AUTOMATIC TEMPERATURE CONTROL SYSTEM (IF EQUIPPED) Press the AUTO and (floor/defrost) controls at the same time and hold for one second to switch between Fahrenheit and Celsius. 1. A/C: Press to activate/deactivate air conditioning. Use withrecirculated air to improve coolingperformance and efficien...
Page 39 - HEADLAMP CONTROL; Turns on the parking lamps,; Lights
HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, licenseplate lamps and tail lamps. Turns the headlamps on. Autolamp control (if equipped) The autolamp system provides lightsensitive automatic on-off control ofthe exterior lights normallycontrolled by the hea...
Page 42 - Vertical and horizontal aim adjustment (sealed beam headlamps); To adjust the headlamps:
Vertical and horizontal aim adjustment (sealed beam headlamps) The headlamps on your vehicle are intended to be aimed usingmechanical aimers. If mechanical aimers are used and the cross-car sightline is in any way blocked, set the legs of the universal adaptor all to thesame setting, such that the c...
Page 44 - TURN SIGNAL CONTROL
3. Turn on the low beam headlamps to illuminate the wall or screen andopen the hood. Cover one of the headlamps so no light hits the wall. 4. On the wall or screen you willobserve a light pattern with adistinct horizontal edge towards theright. If this edge is not at thehorizontal reference line, th...
Page 51 - Pull the bulb straight out of the socket.
Replacing tail lamp/turn/backup lamp bulbs — F250/F350 only 1. Make sure the headlamp switch isin the OFF position and then openthe tailgate to expose the lampassemblies. 2. Remove the two bolts from thetail lamp assembly and carefully pullthe lamp assembly from the tailgatepillar by releasing the t...
Page 54 - Changing the wiper blades; Windows and wiper blades; Driver Controls
MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you toincrease the speed of the wipers;rotate towards you to decrease thespeed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe ofthe wipers without washer fluid. • a quick pus...
Page 55 - TRANSMISSION CONTROL
TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheelrelease control toward you. 2. Move the steering wheel up ordown until you find the desiredlocation. 3. Release the steering wheelrelease control. This will lock thesteering wheel in position. Never ad...
Page 57 - To vent the moon roof:; Press and hold the; The moon; To close, press and hold the AUTO control until the glass
To vent the moon roof: Press and hold the control. The moon roof must be in the closed position in order to move it into thevent position. To close, press and hold the AUTO control until the glass panel stops moving. The moon roof has a built-in sliding shade that can be manually openedor closed whe...
Page 58 - the proximity of the window openings.; One touch down
When closing the power windows, you should verify they are freeof obstructions and ensure that children and/or pets are not in the proximity of the window openings. Press and hold the bottom part ofthe rocker switch to open thewindow. Press and hold the top partof the rocker switch to close thewindo...
Page 59 - To adjust your mirrors:
Accessory delay (if equipped) With accessory delay, the window switches may be used for up to tenminutes after the ignition switch is turned to the OFF position or untilany door is opened. MIRRORS Automatic dimming inside rear view mirror (if equipped) Your vehicle is equipped with an inside rear vi...
Page 60 - Heated outside mirrors; The mirrors may be; hot; to the touch but will not burn. This is a; Type A
Heated outside mirrors (if equipped) The main mirror glass is heated automatically to remove ice, mist andfog and activates when the vehicle is started. Note: The mirrors may be hot to the touch but will not burn. This is a normal condition. Type A The mirror heating elements aredesigned to operate ...
Page 65 - Press TEMP up or down to adjust temperature.; NEXT
STEERING WHEEL CONTROLS (IF EQUIPPED) These controls allow you to operate some radio and climate controlfeatures. Radio control features • Press MODE to select AM, FM1,FM2, TAPE or CD (if equipped). In Radio mode: • Press NEXT to seek/scan to thenext strong station. In Tape mode: • Press NEXT to lis...
Page 66 - CELL PHONE USE; The following warning messages will reappear after an ignition
CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. Theseinclude: • Utility compartment withcassette/CD holder • Coin holder • Pen holder • Writing surface Use only soft cups in thecupholder. Hard objects can injure you in a collision. CELL PHONE USE The use...
Page 68 - Language
Check trailer (if equipped): Displayed when a trailer connectionbecomes disconnected, eitherintentionally or unintentionally, andhas been sensed during a givenignition cycle. Refer to Integrated trailer brake controller in the Tires, Wheels and Loading chapter for more information. Language The lang...
Page 69 - Selectable features; Reset
Selectable features Reset Press this control to select and resetfunctions shown in the INFO menuand SETUP menu. Info menu This control displays the followingcontrol displays: • Odometer/Compass • Trip odometer/Odometer/Compass • Distance toEmpty/Odometer/Compass • Average FuelEconomy/Odometer/Compas...
Page 70 - Compass zone/calibration adjustment
Most geographic areas (zones) have a magnetic north compass point thatvaries slightly from the northerly direction on maps. This variation is fourdegrees between adjacent zones and will become noticeable as thevehicle crosses multiple zones. A correct zone setting will eliminate thiserror. Refer to ...
Page 71 - Your vehicle was not perfectly level during fill-up
7. Press the RESET control to startthe compass calibration function. 8. Slowly drive the vehicle in acircle (less than 3 mph [5 km/h])until the CIRCLE SLOWLY TOCALIBRATE display changes to CALIBRATION COMPLETED. It will takeup to five circles to complete calibration. 9. The compass is now calibrated...
Page 75 - Engine coolant; REDUCED ENGINE POWER.
This acts as a reminder that these warning conditions still exist withinthe vehicle. Warning display Status Reduced engine power Warning cannot be reset Stop engine safely Low fuel level Warning returns after 10 minutes Low brake fluid level Low oil pressure Check engine temperature Trailer disconne...
Page 78 - Tailgate removal; To install, follow the removal procedures in reverse order.
Tailgate removal Your tailgate is removable to allowmore room for loading. 1. Lower the tailgate. 2. Use a screwdriver to pry thespring clip (on each connector) pastthe head of the support screw.Disconnect cable. 3. Disconnect the other cable. 4. Lift tailgate to a 45–degree angle. 5. Lift right sid...
Page 79 - KEYS; Press control to unlock all doors.; Locks and Security
KEYS The key operates all locks on your vehicle. You should always carry asecond key with you in a safe place in case you require it in anemergency. Your keys are programmed to your vehicle; using a non-programmed keywill not permit your vehicle to start. If you lose your dealer suppliedkeys, replac...
Page 83 - How to reprogram your remote entry transmitters; all remote keyless entry keypads and remote entry
2. Do not wipe off any grease on thebattery terminals on the backsurface of the circuit board. 3. Remove the old battery. Note: Please refer to local regulations when disposing of transmitter batteries. 4. Insert the new battery. Refer to the diagram inside the remote entrytransmitter for the correc...
Page 84 - Illuminated entry
To program the keyless entrykeypads remote entry transmittersyourself: 1. Ensure the vehicle iselectronically unlocked. 2. Put the key in the ignition. 3. Turn the key from the 2 (LOCK)position to 3 (OFF). 4. Cycle eight times rapidly (within10 seconds) between the 3 (OFF)position and 4 (ON). Note: ...
Page 86 - Erasing personal code; Unlocking and locking the doors using keyless entry
Tips: • Do not set a code that uses five of the same number. • Do not use five numbers in sequential order. • The factory set code will work even if you have set your own personalcode. • If you set a second personal code it will erase your first personal code. Erasing personal code 1. Enter the fact...
Page 89 - SEATING; event of a collision.; Head restraints; Push control to lower head restraint.; Seating and Safety Restraints
SEATING Notes: Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk ofinjury in a collision or sudden stop. Head restraints The purpose of t...
Page 92 - Adjusting the front power seat (if equipped); The control is located on the outboard side of the seat cushion.
Captain’s chair (if equipped) • Lift the bar to move the seatforward or rearward. Make surethat the seat is relatched intoplace. • To recline the seatback, pull therelease lever handle located onthe side of the seat up. • Push down the lever (ifequipped) located at the bottomof the seatback to quick...
Page 94 - Using the manual lumbar support; To operate the heated seats, do the following:
Using the manual lumbar support For more lumbar support, turn thelumbar support control toward thefront of vehicle. For less lumbar support, turn thelumbar support control toward therear of vehicle. Heated seats (if equipped) To operate the heated seats, do the following: • Push control to activate....
Page 95 - Push seat cushion down until it locks into horizontal position.
REAR FOLDING SEAT SYSTEM WITH LOAD FLOOR (IF EQUIPPED) The rear seatback has a split 60/40 seat. Each seat cushion can beflipped up into the seatback position. 1. Pull down the latch lever locatedon the bottom seat back to fold theseat back forward. 2. Pull up on the lever located onthe side of the ...
Page 96 - injury in a collision.
To gain access to the cupholdersand tray, pull down on the armrest. To gain access to the 60/40 loadfloor, store the cushion in theupright locked position. Pull up onthe straps located at the sides of theload floor, and rotate forward untilresting on the carpet. SAFETY RESTRAINTS Safety restraints p...
Page 97 - Combination lap and shoulder belts
It is extremely dangerous to ride in a cargo area, inside oroutside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people toride in any area of your vehicle that is not equipped with seats andsafety belts. Be sure everyone i...
Page 98 - When to use the automatic locking mode; any time; a child safety seat is installed in a
2. To unfasten, push the releasebutton and remove the tongue fromthe buckle. The front outboard and rear outboard safety restraints in the vehicle arecombination lap and shoulder belts. The front outboard passenger andrear seat outboard safety belts have two types of locking modesdescribed below: Ve...
Page 100 - Workshop Manual; Energy Management Feature; The front outboard seats are equipped with belt height adjusters.
BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED ifthe seat belt assembly “automatic locking retractor” feature or any other seat belt function is not operating properly when checkedaccording to the procedures in the Workshop Manual . Failure to replace the belt and retractor assembly could increase the...
Page 101 - –door Super Cab; Lap belts; Adjusting the lap belt; st row center seating position; The lap belt does not adjust automatically.
• 4–door Super Cab To adjust the shoulder belt height, push the button and slide the heightadjuster up or down. Release the button and pull down on the heightadjuster to make sure it is locked in place. Position the safety belt height adjusters so that the belt restsacross the middle of your shoulde...
Page 104 - in 4 of us will be; Prime time for an accident.
The following are reasons most often given for not wearing safety belts(All statistics based on U.S. data): Reasons given... Consider... “Crashes are rare events” 36700 crashes occur every day. The more we drive, the more we areexposed to “rare” events, even forgood drivers. 1 in 4 of us will be ser...
Page 105 - People; One time disable
Reasons given... Consider... “I have an air bag” Air bags offer greater protection whenused with safety belts. Frontal airbagsare not designed to inflate in rear andside crashes or rollovers. “I’d rather be thrown clear” Not a good idea. People who are ejected are 40 times more likelyto DIE. Safety ...
Page 106 - Safety belt extension assembly
1. Turn the ignition switch to the RUN (or ON) position. (DO NOTSTART THE ENGINE) 2. Wait until the safety belt warning light turns off. (Approximately 1minute) • Step 3 must be completed within 60 seconds after the safety beltwarning light turns off. 3. At a moderate speed, buckle then unbuckle the...
Page 107 - Safety belt maintenance; personal injuries in the event of a collision.; AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Safety belt maintenance Inspect the safety belt systems periodically to make sure they workproperly and are not damaged. Inspect the safety belts to make surethere are no nicks, tears or cuts. Replace if necessary. All safety beltassemblies, including retractors, buckles, front seat belt buckleassem...
Page 108 - Important SRS precautions; between an occupant’s chest and the driver air bag module.
Important SRS precautions The SRS is designed to work withthe safety belt to help protect thedriver and right front passengerfrom certain upper body injuries. Airbags DO NOT inflate slowly; there isa risk of injury from a deploying airbag. All occupants of the vehicle, including the driver, should a...
Page 109 - Children and air bags
Do not attempt to service, repair, or modify the air bagsupplemental restraint systems or its fuses. See your Ford or Lincoln/Mercury dealer. The front passenger air bag is not designed to offer protection toan occupant in the center front seating position. Modifying or adding equipment to the front...
Page 110 - How does the air bag supplemental restraint system work?
How does the air bag supplemental restraint system work? The air bag SRS is designed toactivate when the vehicle sustainssufficient longitudinal deceleration.The fact that the air bags did notinflate in a collision does not meanthat something is wrong with thesystem. Rather, it means the forceswere ...
Page 111 - Air bag readiness; Disposal of air bags and air bag equipped vehicles
If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in acollision. The SRS consists of: • driver and passenger air bag modules (which include the inflators andair bags)...
Page 114 - NHTSA deactivation criteria (excluding Canada)
The vast majority of drivers and passengers are much safer with an airbag than without. To do their job and reduce the risk of life threateninginjuries, air bags must open with great force, and this force can pose apotentially deadly risk in some situations, particularly when a front seatoccupant is...
Page 115 - Child age 12 or under:; A child age 12 or under must ride in the
• makes the potential harm from the passenger air bag in a crashgreater than the potential harm from turning OFF the air bag andallowing the passenger, even if belted, to hit the dashboard orwindshield in a crash. This vehicle has special energy management safety belts for thedriver and right front ...
Page 116 - SAFETY RESTRAINTS FOR CHILDREN; Air bag supplemental restraint system; Important child restraint precautions
3. Medical condition: A passenger has a medical condition that, according to his or her physician: • poses a special risk for the passenger if the air bag deploys; and • makes the potential harm from the passenger air bag deploymentgreater than the potential harm from turning OFF the air bag andexpe...
Page 117 - Children and safety belts; Child booster seats; When children should use booster seats
Always follow the instructions and warnings that come with any infant orchild restraint you might use. Children and safety belts If the child is the proper size, restrain the child in a safety seat. Childrenwho are too large for child safety seats (as specified by your child safetyseat manufacturer)...
Page 118 - Types of booster seats
Booster seats should be used until you can answer YES to ALL of thesequestions: • Can the child sit all the way backagainst the vehicle seat back withknees bent comfortably at theedge of the seat withoutslouching? • Does the lap belt rest low across the hips? • Is the shoulder belt centered on the s...
Page 119 - The importance of shoulder belts; the body and may increase the risk of injury or death in a collision.; SAFETY SEATS FOR CHILDREN
Both can be used in any vehicle in a seating position equipped withlap/shoulder belts if your child is over 40 lb. (18 kg). The shoulder belt should cross the chest, resting snugly on the center ofthe shoulder. The lap belt should rest low and snug across the hips,never up high across the stomach. I...
Page 123 - Attaching child safety seats with tether straps
7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with knee on thechild seat. 8. Allow the safety belt to retract toremove any slack in the belt. 9. Before placing the child in theseat, forcibly tilt the seat forwardand back to make...
Page 124 - somewhere other than the correct tether anchor.; F—Series Regular Cab; Position the child safety seat on the seat cushion.
The SuperCab rear seat has three straps behind the top of the seat backthat function as both routing loops for the tether straps and anchorloops. The tether strap anchors in your vehicle are in the following positions(shown from top view): Attach the tether strap only to the appropriate tether ancho...
Page 128 - NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS; VEHICLE CHARACTERISTICS; Tires, Wheels and Loading
NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS Utility vehicles and trucks handledifferently than passenger cars inthe various driving conditions thatare encountered on streets,highways and off-road. Utilityvehicles and trucks are not designedfor cornering at speeds as high aspassenger cars any more tha...
Page 129 - How your vehicle differs from other vehicles
Power is supplied to all four wheelsthrough a transfer case or powertransfer unit. 4WD vehicles allowyou to select different drive modesas necessary. Information on shiftingprocedures and maintenance can befound in your Owner’s Guide . You should become thoroughly familiarwith this information befor...
Page 134 - blowout; Maximum Permissible Inflation Pressure; is the tire manufactures’
Under-inflation is the most common cause of tire failures andmay result in severe tire cracking, tread separation or ⬙ blowout ⬙ , with unexpected loss of vehicle control and increased risk of injury.Under-inflation increases sidewall flexing and rolling resistance,resulting in heat buildup and inte...
Page 136 - An inflated tire and rim can be very dangerous if; TIRE REPLACEMENT REQUIREMENTS
Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, theycannot be treated like normal light truck tires. Tire service, includingadjusting tire pressure, must be performed by personnel trained,supervised and eq...
Page 137 - CHANGING A FLAT TIRE
Only use replacement tires and wheels that are the same sizeand type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire orwheel not recommended by Ford can affect the safety andperformance of your vehicle, which could result in ...
Page 139 - Location of the spare tire and tools; Tool
The usage of a dissimilar spare tire/wheel can lead to impairment of thefollowing: • Handling, stability and braking performance • Comfort and noise • Ground clearance and parking at curbs • Winter weather driving capability • Wet weather driving capability • All-Wheel driving capability (if applica...
Page 141 - Tire change procedure
3. Fully insert the jack handlethrough the bumper hole and intothe guide tube. The key and lockwill engage with a slight push andcounterclockwise turn. Someresistance will be felt when turningthe jack handle assembly. 4. Turn the handle counterclockwiseand lower the spare tire until youcan slide the...
Page 142 - Use the tip of the lug wrench to remove any wheel trim.
3. Remove the jack, jack handle, lug wrench and spare tire from thestowage locations. 4. Use the tip of the lug wrench to remove any wheel trim. 5. Loosen each wheel lug nut one-half turn counterclockwise but do notremove them until the wheel is raised off the ground. When one of the rear wheels is ...
Page 144 - Lower the wheel by turning the jack handle counterclockwise.
Never use the front or reardifferential as a jacking point. To lessen the risk ofpersonal injury, do not put any part of your body under thevehicle while changing a tire. Donot start the engine when yourvehicle is on the jack. The jack isonly meant for changing the tire. 8. Turn the jack handle cloc...
Page 146 - Remove the lug nuts with the lug wrench.
• Front: F–450/F–550 • Rear: F-450/F-550 14. Insert the jack handle into thepump linkage. 15. Use an up-and-down motionwith the jack handle to raise thewheel completely off the ground. Hydraulic jacks are equippedwith a pressure release valvethat prevents lifting loads whichexceed the jack’s rated c...
Page 147 - The following steps apply to all vehicles:; Wheel lug nut; –lug nut torque sequence; Stowing the spare tire
The following steps apply to all vehicles: 19. Remove the jack and fullytighten the lug nuts in the ordershown. Refer to Wheel lug nut torque specifications later in this chapter for the proper lug nuttorque specification. 8–lug nut torque sequence 10–lug nut torque sequence 20. Stow the flat tire. ...
Page 148 - WHEEL LUG NUT TORQUE SPECIFICATIONS
Stowing the flat/spare tire Note: Failure to follow spare tire stowage instructions may result in failure of cable or loss of spare tire. 1. Lay the tire on the ground with the valve stem facing in the directionspecified on the Tire Changing Instructions located with the jackhardware. 2. Slide the w...
Page 150 - Information on “P” type tires
Information on “P” type tires P215/65R15 95H is an example of atire size, load index and speedrating. The definitions of theseitems are listed below. (Note thatthe tire size, load index and speedrating for your vehicle may bedifferent from this example.) 1. P: Indicates a tire, designated by the Tir...
Page 152 - Treadwear, Traction and Temperature Grades; The treadwear grade is a comparative rating based on the; Maximum Permissible Inflation Pressure:; Indicates the tire
12. Treadwear, Traction and Temperature Grades • Treadwear: The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on aspecified government test course. For example, a tire graded 150would wear one and one-half (1 1 ⁄ 2 ) times as well ...
Page 153 - Indicates a tire, designated by; Load Range/Load Inflation; Indicates the tire’s
Additional information contained on the tire sidewall for “LT” typetires “LT” type tires have some additionalinformation beyond those of “P”type tires; these differences aredescribed below: 1. LT: Indicates a tire, designated by the Tire and Rim Association(T&RA), that is intended for serviceon ...
Page 154 - Vehicle
Information on “T” type tires “T” type tires have some additionalinformation beyond those of “P”type tires; these differences aredescribed below: T145/80D16 is an example of a tiresize. Note: The temporary tire size for your vehicle may be different fromthis example. 1. T: Indicates a type of tire, ...
Page 156 - Highway hazards; Tire and wheel alignment
Safety practices Driving habits have a great deal to do with your tire mileage and safety. • Observe posted speed limits • Avoid fast starts, stops and turns • Avoid potholes and objects on the road • Do not run over curbs or hit the tire against a curb when parking If your vehicle is stuck in snow,...
Page 157 - Tire rotation
The tires should also be balanced periodically. An unbalanced tire andwheel assembly may result in irregular tire wear. Tire rotation Rotating your tires at the recommended interval (as indicated in thescheduled maintenance information that comes with your vehicle) willhelp your tires wear more even...
Page 158 - DRW – Six tire rotation
• Rear Wheel Drive (RWD)vehicles/Four Wheel Drive(4WD)/All—Wheel Drive (AWD)vehicles (front tires at top ofdiagram) • DRW – Six tire rotation If your vehicle is equipped with dualrear wheels it is recommended thatfront and rear tires (in pairs) berotated only side to side, with therear tires maintai...
Page 159 - SNOW TIRES AND CHAINS
Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a reputable repair facility to check for and correct any wheel misalignment,tire imbalance or mechanical problem involved before tire rotation. Note: Your vehicle ...
Page 160 - – is the weight of the vehicle including a full tank of; Vehicle Curb Weight; – is the weight of your new vehicle when you
VEHICLE LOADING – WITH AND WITHOUT A TRAILER This section will guide you in the proper loading of your vehicle and/ortrailer, to keep your loaded vehicle weight within its design ratingcapability, with or without a trailer. Properly loading your vehicle willprovide maximum return of vehicle design p...
Page 161 - Payload; – is the combined weight of cargo and passengers that the; “THE COMBINED WEIGHT OF OCCUPANTS AND CARGO; for maximum
Payload – is the combined weight of cargo and passengers that the vehicle is carrying. The maximum payload for your vehicle can be foundon the Tire Label on the B-Pillar or the edge of the driver’s door. Lookfor “THE COMBINED WEIGHT OF OCCUPANTS AND CARGO SHOULD NEVER EXCEED XXX kg OR XXX lb.” for m...
Page 162 - Cargo Weight; – includes all weight added to the Base Curb Weight,
Example only: Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. When towing, trailer tongue loador king pin weight is also part of cargo weight. 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt)USA_English (fus) Tires, Wheels and Loading...
Page 163 - These; Trailer towing
GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. GAWR (Gross Axle Weight Rating) – is the maximum allowable weight that can be carried by a single axle (front or rear). These numbers are shown on the Safety Compliance...
Page 164 - The
GVWR (Gross Vehicle WeightRating) – is the maximum allowable weight of the fully loadedvehicle (including all options,equipment, passengers and cargo). The GVWR is shown on theSafety Compliance CertificationLabel located on the B-Pillar orthe edge of the driver’s door.The GVW must never exceed theGV...
Page 167 - Preparing to drive your vehicle
Special loading instructions for owners of pickup trucks andutility-type vehicles For important information regarding safe operation of this typeof vehicle, see the Preparing to drive your vehicle section in the Driving chapter of this owner guide. Loaded vehicles may handle differently than unloade...
Page 168 - Preparing to tow
components carefully prior to and after any towing operation. Refer to Transmission temperature gauge in the Instrument Cluster chapter for the transmission fluid temperature information. The following trailer towing charts apply to vehicles equipped withgasoline engines; for vehicles equipped with ...
Page 169 - Hitches; Integrated hitch rating
Hitches Do not use hitches that clamp onto the vehicle’s bumper or attach to theaxle. You must distribute the load in your trailer so that 10%–15% forconventional towing or 15%-25% fifth-wheel towing of the total weight ofthe trailer is on the tongue. Integrated hitch rating The standard integrated ...
Page 170 - damage, loss of vehicle control and personal injury.; Load equalizing hitch; Adjusting an equalizing hitch so the rear bumper of the vehicle is; Safety chains
Towing trailers beyond the maximum tongue weight exceeds thelimit of the towing system and could result in vehicle structural damage, loss of vehicle control and personal injury. Load equalizing hitch When hooking up a trailer using a load equalizing hitch, always use thefollowing procedure:1. Park ...
Page 171 - Trailer connection indicator:; This lamp indicates trailer electrical
The braking system of the tow vehicle is rated for operation at theGVWR not GCWR. Integrated trailer brake controller (if equipped) Your vehicle may be equipped with a fully integrated electronic TrailerBrake Controller (TBC). When used properly, the TBC helps assuresmooth and effective trailer brak...
Page 172 - Procedure for adjusting GAIN; GAIN
3. GAIN setting display: Shows the current GAIN setting. This will illuminate when a trailer is connected, flash if the trailer becomesdisconnected, or remain off if no trailer is connected. 4. OUTPUT bar graph: When the vehicle’s brake pedal is pushed, or when the manual control is activated, green...
Page 173 - Explanation of instrument cluster messages:; Short circuit on the electric brake output wire:; not
5. In a traffic-free environment, tow the trailer on a dry, level surface ata speed of 20 – 25 mph (30 – 40 km/h) and squeeze the manual controllever completely. 6. If the trailer wheels lock-up (indicated by squealing tires), reduce theGAIN setting; if the trailer wheels turn freely, increase the G...
Page 174 - Trailer lamps
Points to Remember: • Remember to adjust gain setting before using the TBC for the firsttime. • Readjust GAIN setting on the TBC (according to procedure above)whenever road, weather and trailer or vehicle loading conditionschange from those that existed when the gain was initially set. • The sliding...
Page 175 - Driving while you tow; When towing a trailer:; Trailer towing safety tips; General
Driving while you tow When towing a trailer: • Turn off the speed control. The speed control may shut offautomatically when you are towing on long, steep grades. • Consult your local motor vehicle speed regulations for towing a trailer. • To eliminate excessive transmission shifting, activate the To...
Page 176 - Launching or retrieving a boat; When backing down a ramp during boat launching or retrieval,
Loading • Keep the center-of-gravity low for best handling. • Trailer loads should be evenly distributed front to back and left toright. • The load distribution within the trailer should be such that 10% – 15%of the trailer weight is on the hitch. (15% – 25% for 5th-wheel orgooseneck towing.) • Neve...
Page 177 - RECREATIONAL TOWING; This applies to all 4x2 trucks with rear wheel drive capability.; x4 with manual shift transfer case:; Front hub locks are in the FREE position.
• Disconnect the trailer tow electrical connector to prevent blown fusescaused by water entering into your trailer’s electrical wiring. Exceeding these limits may allow water to enter critical vehiclecomponents, adversely affecting driveability, emissions and reliability. Replace front and rear axle...
Page 178 - Starting the engine
STARTING Positions of the ignition 1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. 2. LOCK, locks the steering wheel,automatic transmission gearshiftlever and allows key removal. Forvehicles equipped with a manualtransmission, you must depre...
Page 179 - Important safety precautions
Extended idling at high engine speeds can produce very hightemperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dryground cover. The emission system heats up the engine compartment and exhaust system,...
Page 180 - If starting a vehicle with an automatic transmission:
If starting a vehicle with an automatic transmission: 1. Make sure the parking brake isset. 2. Make sure the gearshift is in P(Park). If starting a vehicle with a manualtransmission: 1. Make sure the parking brake isset. 2. Push the clutch pedal to the floor. • Turn the key to 4 (ON) withoutturning ...
Page 182 - If the engine does not start within five seconds on the first try,; Using the engine block heater (if equipped)
Starting the engine 1. Turn the key to 4 (ON) withoutturning the key to 5 (START). 2. Turn the key to 5 (START), thenrelease the key as soon as theengine starts. Excessive crankingcould damage the starter. Note: If the engine does not start within five seconds on the first try, turn the key to 3 (OF...
Page 183 - Refer to
Guarding against exhaust fumes Carbon monoxide is present in exhaust fumes. Take precautions to avoidits dangerous effects. If you smell exhaust fumes inside your vehicle, have your dealerinspect your vehicle immediately. Do not drive if you smell exhaust fumes. Important ventilating information If ...
Page 184 - Using ABS; Parking brake
Even when the ABS is disabled,normal braking is still effective. (Ifyour BRAKE warning lampilluminates with the parking brakereleased, have your brake systemserviced immediately.) Using ABS When hard braking is required, apply continuous force on the brakepedal; do not pump the brake pedal since thi...
Page 185 - If your vehicle is equipped with a manual transmission, the engine; STEERING; To prevent damage to the power steering system:
Pull the right side of the releaselever to release the parking brake;the release lever pulls at an angletoward the driver’s door. To preventthe pedal from releasing too quickly,place your left foot on the parkingbrake pedal, then pull the releaselever, making sure the pedal fullyreleases. You may wa...
Page 186 - PREPARING TO DRIVE YOUR VEHICLE
If the steering wanders or pulls, check for: • an improperly inflated tire • uneven tire wear • loose or worn suspension components • loose or worn steering components • improper steering alignment If any steering components are serviced or replaced, install newfasteners (many are coated with thread...
Page 187 - Fuses and relays
Loaded vehicles, with a higher center of gravity, may handledifferently than unloaded vehicles. Extra precautions such as slower speeds and increased stopping distance should be taken whendriving a heavily loaded vehicle. AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED) Brake-shift interlock This vehi...
Page 191 - To start the vehicle:; Recommended shift speeds
MANUAL TRANSMISSION OPERATION (IF EQUIPPED) Using the clutch The manual transmission has a starter interlock that prevents crankingthe engine unless the clutch pedal is fully depressed. To start the vehicle: 1. Make sure the parking brake is fully set. 2. Press the clutch pedal to the floor, then pu...
Page 192 - Shift according to the following shift speed charts:; Upshifts when accelerating (recommended for best fuel; Transfer case position; Maximum downshift speeds; Only shift to LO when at a stop.; Reverse
Shift according to the following shift speed charts: Upshifts when accelerating (recommended for best fuel economy) 6-speed transmission Shift from: Transfer case position 1 (if equipped) 2H or 4H 4L LO-1 5 mph (8 km/h) 2 mph (3 km/h) 1-2 15 mph (24 km/h) 6 mph (10 km/h) 2-3 22 mph (35 km/h) 9 mph (...
Page 193 - Parking your vehicle; Apply the brake and shift into the neutral position.; Removing the key
Parking your vehicle 1. Apply the brake and shift into the neutral position. 2. Fully apply the parking brake, then shift into 1 (First). 3. Turn the ignition off. Do not park your vehicle in Neutral, it may move unexpectedlyand injure someone. Use 1 (First) gear and set the parking brake fully. Rem...
Page 194 - detection zone of the RSS system may create false beeps.
This system is not designed to prevent contact with small ormoving objects. The system is designed to provide a warning to assist the driver in detecting large stationary objects to avoid damagingthe vehicle. The system may not detect smaller objects, particularlythose close to the ground. Certain a...
Page 199 - will not; will not
4. Move the transfer case shift leverthrough N (Neutral) directly to 4L(4WD Low). 5. If the transfer case will not engage into 4L (4WD Low), let thevehicle creep at a speed above 1mph (1.6 km/h), then repeat steps 1through 4. Shifting from 4L (4WD Low) to 4H (4WD High) or 2H (2WD High) 1. Bring the ...
Page 200 - Using the electronic shift 4WD system (if equipped); Positions of the electronic shift system; Do not shift into 4x4 HIGH with the rear wheels slipping.
Do not leave the vehicle unattended with the transfer case in theN (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. Using the electronic shift 4WD system (if equipped) Positions of the electronic shift system The electronic shift 4WD system i...
Page 201 - You; do not; need to operate the vehicle in R (Reverse) to disengage; does not; illuminate within 15
Shifting from 4x4 HIGH (4WD High) to 2WD (2WD High) Rotate the 4WD control to 2WD atany forward speed. Disengagementof the transfer case and front hubsmay be delayed due to torque bindwhich is caused by driving on dryhard surfaces or performing tightturns while using the 4WD system. • You do not nee...
Page 202 - If the LOW RANGE indicator light; shut off within 15; Driving off-road with truck and utility vehicles
4. Move the 4WD control to the 4x4HIGH (4WD High) or 2WD (2WDHigh) position. 5. Hold the shift conditions until theLOW RANGE indicator light shutsoff. 6. If the LOW RANGE indicator light does not shut off within 15 seconds, drive the vehicle above 5mph (8 km/h), then repeat steps 1through 5 before r...
Page 203 - If your vehicle gets stuck
• Be extremely careful when driving on pavement made slippery byloose sand, water, gravel, snow or ice. If your vehicle goes off the edge of the pavement • If your vehicle goes off the edge of the pavement, slow down, butavoid severe brake application, ease the vehicle back onto thepavement only aft...
Page 204 - Parking
Refer to Transmission temperature gauge in the Instrument Cluster chapter for transmission fluid temperature information. Emergency maneuvers • In an unavoidable emergency situation where a sudden sharp turnmust be made, remember to avoid “over-driving” your vehicle, i.e.,turn the steering wheel onl...
Page 206 - Mud and water; Driving through deep water may damage the transmission.
be required from another vehicle. Remember, you may be able to backout the way you came if you proceed with caution. Mud and water If you must drive through highwater, drive slowly. Traction orbrake capability may be limited. When driving through water,determine the depth; avoid waterhigher than the...
Page 207 - Driving on hilly or sloping terrain; Avoid driving crosswise or turning on steep; . A danger lies in losing traction, slipping sideways and
Driving on hilly or sloping terrain Although natural obstacles may make it necessary to travel diagonally upor down a hill or steep incline, you should always try to drive straight upor straight down. Avoid driving crosswise or turning on steep slopes or hills . A danger lies in losing traction, sli...
Page 210 - Driving through deep water where the transmission vent; Wet brakes do not stop the vehicle as quickly as dry brakes.; SNOWPLOWING; Ford Truck Body Builders Layout Book
traction or brake capability may be limited. Also, water may enter yourengine’s air intake and severely damage your engine or your vehicle maystall. Driving through deep water where the transmission vent tube is submerged may allow water into the transmission andcause internal transmission damage. O...
Page 211 - Operating the vehicle with the snowplow attached; Follow the severe duty schedule in your; Snowplowing with your air bag-equipped vehicle
pressure for the tire and associated load rating is imprinted on the tiresidewall. Tire air pressure may require re-adjustment within thesepressure limits to accommodate the additional weight of the snowplowinstallation. • Federal and some local regulations require additional exterior lampsfor snowp...
Page 212 - Removing the snowplow frame mount
Do not attempt to service, repair, or modify the air bagsupplemental restraint system (SRS) or its fuses. See your Ford or Lincoln Mercury dealer. Additional equipment such as snowplow equipment may effectthe performance of the air bag sensors increasing the risk of injury. Please refer to the Body ...
Page 213 - Owner Information Guide; Roadside Emergencies
GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program. Thisprogram is separate from the New Vehicle Limited Warranty. The serviceis available: • 24–hours, seven days a week • for the New Vehicle Limited...
Page 214 - With extended use, the flasher may run down your battery.; FUEL PUMP SHUT-OFF SWITCH
Canadian customers who require roadside assistance, call1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford MotorCompany will reimburse a reasonable amount. To obtain reimbursementinformation, U.S. Ford or Mercury vehicles customers call1-800-241-3673; Lincoln vehicle custo...
Page 215 - Always replace a fuse with one that has the specified amperage
This switch is located in the frontpassenger’s footwell, behind the kickpanel access cover. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset theswitch by pushing in on the resetbutton. 4. Turn the ignition ON. 5. Wait a few seconds...
Page 216 - Standard fuse amperage rating and color; Passenger compartment fuse panel
Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 2A Grey Grey — — — 3A Violet Violet — — — 4A Pink Pink — — — 5A Tan Tan — — — 7.5A Brown Brown — — — 10A Red Red — — — 15A Blue Blue — — — 20A Yellow Yellow Yellow ...
Page 221 - Battery
Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 304 — Not used 305 Full ISO relay Upfitter control 306 Full ISO relay Delayed accessory 307 Full ISO relay Starter 601 30A circuit breaker Delayed accessory, Powerwindows, Moonroof 602 — Not used * Mini fuse ** Cartridg...
Page 224 - touch. Set the parking brake on
JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames,sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes andclothing, if contacted. Do not attempt to push-start your vehicle. A...
Page 225 - Connecting the jumper cables; In the illustrations,
Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal ofthe discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+)termi...
Page 226 - Do not; use fuel lines, engine rocker; Jump starting; Start the engine of the disabled vehicle.
3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker ...
Page 227 - Removing the jumper cables; Remove the jumper cable from the
3. Once the disabled vehicle has been started, run both engines for anadditional three minutes before disconnecting the jumper cables. Removing the jumper cables Remove the jumper cables in the reverse order that they wereconnected. 1. Remove the jumper cable from the ground metal surface. Note: In ...
Page 228 - relearn
3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...
Page 229 - WRECKER TOWING; On Dual Rear Wheel (DRW) vehicles, an outer rear wheel must be
WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, yourroadside assistance service provider. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheelson the ground and the rear wheels ...
Page 231 - In the United States:; Customer Assistance
GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer forwarranty repairs. While any Ford dealership handling your vehicle linewill provide warranty service, we recommend you return to your sellingdealer who wants to ensure your continued satisfaction. Pl...
Page 234 - The Dispute Settlement Board is:; What kinds of cases does the Board review?; a non-Ford dealership
THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Companyvehicles. The Dispute Settlement Board may not be available in all states. FordMot...
Page 235 - Board membership; What the Board needs
Board membership The Board consists of: • Three consumer representatives • A Ford or Lincoln/Mercury dealership representative Consumer candidates for Board membership are recruited and trained byan independent consulting firm. The dealership Board member is chosenfrom Ford and Lincoln/Mercury deale...
Page 236 - To request a DSB Brochure/Application
Oral presentations If you would like to make an oral presentation, indicate YES to question6 on the application. While it is your right to make an oral presentationbefore the Board, this is not a requirement and the Board will decide thecase whether or not an oral presentation is made. An oral prese...
Page 237 - FORD EXTENDED SERVICE PLAN
concern have been unsatisfactory, Ford of Canada participates in animpartial third party mediation/arbitration program administered by theCanadian Motor Vehicle Arbitration Plan (CAMVAP). The CAMVAP program is a straight-forward and relatively speedyalternative to resolve a disagreement when all oth...
Page 239 - Obtaining a French owner’s guide
Or call: For a free publication catalog, order toll free: 1-800-782-4356 Monday-Friday 8:00 a.m. - 6:00 p.m. EST Helm, Incorporated can also be reached by their website:www.helminc.com. (Items in this catalog may be purchased by credit card, check ormoney order.) Obtaining a French owner’s guide Fre...
Page 240 - Wash the vehicle first.; Cleaning
WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...
Page 241 - PAINT CHIPS; Always read the instructions before using the products.; ALUMINUM WHEELS AND WHEEL COVERS
PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam) toyour dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and in...
Page 242 - L V8 gasoline engine
• Cover the highlighted areas to prevent water damage when cleaningthe engine. • 5.4L V8 gasoline engine • 6.8L V10 gasoline engine PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products areavailable from your dealer. • For routine cleaning, use Motorc...
Page 243 - WINDOWS AND WIPER BLADES; Do not use abrasives, as they may cause scratches.; INSTRUMENT PANEL AND CLUSTER LENS
• If tar or grease spots are present, use Motorcraft Bug and TarRemover (ZC-42). WINDOWS AND WIPER BLADES The windshield, rear and side windows and the wiper blades should becleaned regularly. If the wipers do not wipe properly, substances on thevehicle’s glass or the wiper blades may be the cause. ...
Page 244 - INTERIOR; Remove dust and loose dirt with a vacuum cleaner.
INTERIOR For fabric, carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Motorcraft Professional StrengthCarpet & Upholstery Cleaner (ZC-54). • If grease or tar is present on the material, spot-clean the area firstwith Mo...
Page 245 - Clean spills as quickly as possible.; Scratches; Conditioning; Clean the surfaces using the steps outlined in the
Regular cleaning and conditioning will maintain the appearance of theleather. Failure to care for the leather can result in drying out and fadingof the material. Cleaning For dirt, use a vacuum cleaner then use a clean, damp cloth or softbrush. First use a damp cloth then wipe with a dry cloth. Allo...
Page 246 - UNDERBODY; Use care when using a power washer to clean the driveline,; FORD AND LINCOLN/MERCURY CAR CARE PRODUCTS; Motorcraft Custom Clearcoat Polish (ZC–8–A)
UNDERBODY Flush the complete underside of your vehicle frequently. Keep body anddoor drain holes free from packed dirt. Note: Use care when using a power washer to clean the driveline, especially the driveshaft and interfacing components. The high-pressurefluid could penetrate the sealed parts and c...
Page 247 - SERVICE RECOMMENDATIONS; scheduled maintenance guide; PRECAUTIONS WHEN SERVICING YOUR VEHICLE; Maintenance and Specifications
SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provideth...
Page 248 - OPENING THE HOOD
• Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N(Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease h...
Page 249 - Liter Power Stroke Direct Injection Turbo Diesel
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8 gasoline engines Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Transmission fluid dipstick (automatic transmission) 2. Air filter assembly 3. Engine coolant...
Page 251 - WINDSHIELD WASHER FLUID; Lubricant specifications; ENGINE OIL; Make sure the vehicle is on level ground.
WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely. Only use a washer fluid that meetsFord specification WSB-M8B16–A2.Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic c...
Page 253 - If the oil level is; between the MIN and MAX marks,; the oil level is; Adding engine oil; Checking the engine
6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MINmark, add enough oil to raise thelevel within the MIN-MAX range. • Oil levels above the M...
Page 255 - BATTERY; Scheduled Maintenance Guide
BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for severe usage or in high temperature climates, check thebattery electrolyte level. Refer to the Scheduled Maintenance Guide for the service...
Page 256 - Wash hands after handling; Shift strategy
Batteries normally produce explosive gases which can causepersonal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery,always shield your face and protect your eyes. Always provide properventilation. When lifting a plastic-case...
Page 257 - 0–50 mixture of coolant and water provides the following:; RETURN
• The vehicle may need to be driven 10 miles (16 km) or more torelearn the idle and fuel trim strategy. • If you do not allow the engine to relearn its idle trim, the idlequality of your vehicle may be adversely affected until the idletrim is eventually relearned. If the battery has been disconnecte...
Page 258 - Adding engine coolant; , until the appropriate fill level is obtained.; M A X
• 5.4L/6.8L When the engine is cold, check the level of the engine coolant in thereservoir. • The engine coolant should be at the “FULL COLD” level or within the“COLD FILL RANGE” as listed on the engine coolant reservoir(depending upon application). • Refer to the Scheduled Maintenance Guide for ser...
Page 259 - Do not add extra inhibitors or additives to the coolant.
Do not add engine coolant when the engine is hot. Steam andscalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluidcontainer. If sprayed on the windshield, engine...
Page 260 - Recycled engine coolant
coolant degas system with a pressurized cap, or if it is necessary toremove the coolant pressure relief cap on the radiator of a vehicle withan overflow system, follow these steps to add engine coolant. To reduce the risk of personal injury, make sure the engine iscool before unscrewing the coolant ...
Page 261 - Used engine coolant should be disposed of in an appropriate; Coolant refill capacity; Refill capacities; Severe climates; If you drive in extremely hot climates:; NEVER decrease the coolant concentration below 40%.
Used engine coolant should be disposed of in an appropriate manner. Follow your community’s regulations and standards for recyclingand disposing of automotive fluids. Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, referto Refill capacities in this section....
Page 263 - WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS; Gasoline may contain benzene, which is a cancer-causing agent.
4. Check the coolant level and replenish if low. Never remove the coolant reservoir cap while the engine isrunning or hot. 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problemincreases the chance of engine damage. Take your vehi...
Page 265 - Place approved fuel container on the ground.; Fuel Filler Cap; When fueling your vehicle:
Use the following guidelines to avoid static build-up when filling anungrounded fuel container: • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including thecargo area). • Keep the fuel pump nozzle in contact with the fuel container whilefill...
Page 267 - Service engine soon; Fuel Filter; ESSENTIALS OF GOOD FUEL ECONOMY
Many of the world’s automakers approved the World-wide Fuel Charterthat recommends gasoline specifications to provide improvedperformance and emission control system protection for your vehicle.Gasolines that meet the World-wide Fuel Charter should be used whenavailable. Ask your fuel supplier about...
Page 268 - Calculating fuel economy
Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal tothe rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and theempty reserve combined. Indicated ca...
Page 269 - Habits
5. Follow one of the simple calculations in order to determine fueleconomy: Calculation 1: Divide total miles traveled by total gallons used. Calculation 2: Multiply liters used by 100, then divide by total kilometers traveled. Keep a record for at least one month and record the type of driving (cit...
Page 270 - EPA window sticker
Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fueleconomy. • Use recommended engine oil. Refer to Lubricant specifications in this chapter. • Perform all regularly scheduled maintenance items. Follow there...
Page 271 - EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and acatalytic converter which will enable your vehicle to comply withapplicable exhaust emission standards. To make sure that the catalyticconverter and other emission control components continue to workproper...
Page 273 - CHECKING AND ADDING POWER STEERING FLUID
engine must warm up to its normal operating temperature. Once started,do not turn off the engine until the above driving cycle is complete. CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid.Refer to the scheduled maintenanceguide for the service intervalschedules. If adding flu...
Page 274 - BRAKE FLUID RESERVOIR; Check the clutch fluid level. Refer to the
BRAKE FLUID RESERVOIR The fluid level will drop slowly asthe brakes wear, and will rise whenthe brake components are replaced.Fluid levels between the “MIN” and“MAX” lines are within the normaloperating range; there is no need toadd fluid. If the fluid levels areoutside of the normal operatingrange ...
Page 275 - Refer to your
1. Clean the reservoir cap beforeremoval to prevent dirt and waterfrom entering the reservoir. 2. Remove cap and rubberdiaphragm from reservoir. 3. Add fluid until the level reachesthe step in the reservoir. 4. Reinstall rubber diaphragm andcap onto reservoir. TRANSMISSION FLUID Checking automatic t...
Page 277 - Automatic transmission fluid filter (if equipped)
If an overfill occurs, excess fluidshould be removed by a qualifiedtechnician. An overfill condition oftransmission fluid may cause shift and/or engagement concernsand/or possible damage. Do not use supplemental transmission fluid additives, treatments orcleaning agents. The use of these materials m...
Page 278 - Checking and adding manual transmission fluid (if equipped); Use only fluid that meets Ford specifications. Refer to
Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Fluid level should be at thebottom of the opening. 4. Add enough fluid through thefiller opening so that the fluid levelis at the bottom of the opening. 5. I...
Page 279 - Checking and adding transfer case fluid (if equipped); DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Checking and adding transfer case fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Add only enough fluid throughthe filler opening so that the fluidlevel is at the bottom of theopening. Use only fluid that meets Ford specifications. Refer to Lubr...
Page 280 - AIR FILTER MAINTENANCE; Changing the air filter element
AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filterelement listed. Refer to Motorcraft part numbers in this chapter. Note: Do not start your engine ...
Page 283 - Front axle
REFILL CAPACITIES Fluid Ford Part Name Application Capacity Front axle Motorcraft SAE80W-90Premium RearAxle Lubricant F-250/350(Dana 60 axle) 6.3 pints (3.0L) F-350/450/550(Dana 60 axle) 6.3 pints (3.0L) Rear axle Motorcraft SAE75W-140Synthetic RearAxle Lubricant F-250 /350(10.50 inchaxle) 1 6.9 pin...
Page 286 - Spindle bearing
6 Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specificationWSS-M2C930-A and the API Certification mark. LUBRICANT SPECIFICATIONS Item Ford partname orequivalent Ford partnumber Fordspecification Spindle bearing HighTemperature4X4...
Page 287 - Item
Item Ford partname orequivalent Ford partnumber Fordspecification Engine coolant MotorcraftPremium GoldEngine Coolant(yellow-colored) VC-7-A (U.S.,except CA, ORand NM),VC-7-B (CA, ORand NM) WSS-M97B51-A1 Engine oil Motorcraft SAE5W-20 PremiumSynthetic BlendMotor Oil (US)Motorcraft SAE5W-20 SuperPrem...
Page 289 - VEHICLE DIMENSIONS
ENGINE DATA Engine 5.4L V8 engine 6.8L V10 engine Cubic inches 330 415 Required fuel 87 octane 87 octane Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9 Spark plug gap 1.02–1.28mm(0.040–0.050 inch)** 1.02–1.28mm(0.040–0.050 inch)** Ignition system Coil on plug Coil on plug Compression ratio 9.8:1 ...
Page 297 - Engine number
1. World manufacturer identifier 2. Brake type and gross vehicleweight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number Engine number The engine number (the last eight numbers of the vehicle identificationnum...
Page 299 - Accessories
GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for yourvehicle through your local authorized Ford or Ford of Canada dealer.These quality accessories have been specifically engineered to fulfill yourautomotive needs; they are custom designed to co...
Page 302 - Index
A Accessory delay ..........................59 Air bag supplemental restraintsystem ................................107–108 and child safety seats ............109description ..............................108disposal ....................................111driver air bag ..........................110i...
Page 304 - Heating
dipstick ....................................251filter, specifications ........254, 282recommendations ...................254refill capacities ........................283specifications ..................286, 289 Exhaust fumes ..........................183 F Fail safe coolant ...........................
Page 306 - Steering wheel
Power steering ..........................185 fluid, checking and adding ....273fluid, refill capacity ................283fluid, specifications .........286, 289 Power Windows ...........................57 Preparing to drive yourvehicle ........................................186 R Radio ...............