Ford 2005 F-550 v.1- User Manual

SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury to yourself or others? Inthis guide, answers to such questions are contained in commentshighlighted by the warning triangle symbol. These comments should beread and observed. Warning symbol...

SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-BumperCoverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0LPower Stroke Diesel Engine Coverage. In addition, your vehicle is eligiblefor Emissions Defect and Emissions Performance Warranties. For adetai...

Event Data Recording Other modules in your vehicle — event data recorders — are capable ofcollecting and storing data during a crash or near crash event. Therecorded information may assist in the investigation of such an event.The modules may record information about both the vehicle and theoccupant...

Use of your Ford light truck as an ambulance, without the FordAmbulance Preparation Package voids the Ford New Vehicle LimitedWarranty and may void the Emissions Warranties. In addition, ambulanceusage without the preparation package could cause high underbodytemperatures, overpressurized fuel and a...

These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...

WARNING LIGHTS AND CHIMES Standard instrument cluster (manual transmission) Standard instrument cluster (automatic transmission) Harley—Davidson instrument cluster REVIEW COPY 2005 F250/350/450/550 (f23) , Owners Guide (post-2002-fmt) (own2002) , Market: USA_English (fus) Instrument Cluster Instrume...

Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make sure thebulbs work. If any...

position. If the brake system warning light does not illuminate at thistime, seek service immediately from your dealership. Illumination afterreleasing the parking brake indicates low brake fluid level and the brakesystem should be inspected immediately by your servicing dealership. Driving a vehicl...

Four wheel drive low: Illuminates when four-wheel drive low isengaged. Four wheel drive indicator: Illuminates when four-wheel drive isengaged. Speed control: Illuminates when the speed control is activated. Turnsoff when the speed control systemis deactivated. Turn signal: Illuminates when the left...

GAUGES Speedometer: Indicates the current vehicle speed. Standard instrument cluster Harley—Davidson instrumentcluster Engine coolant temperaturegauge: Indicates engine coolant temperature. At normal operatingtemperature, the needle will be inthe normal range (between “H” and“C”). If it enters the r...

Tachometer: Indicates the engine speed in revolutions per minute.Driving with your tachometerpointer continuously at the top ofthe scale may damage the engine. Engine oil pressure gauge: Indicates engine oil pressure. Theneedle should stay in the normaloperating range (between “L” and“H”). If the ne...

Transmission fluid temperature gauge (automatic transmissiononly): If the gauge is in the: Normal area (normal) - the transmission fluid is within thenormal operating temperature(between “H” and “C”). Yellow area (warning) — the transmission fluid is higher thannormal operating temperature. Thiscan ...

AM/FM STEREO SYSTEM (IF EQUIPPED) 1. / Tuner: Press to manually go up or down the radiofrequency. Also use in menu modeto select various settings. 2. Audio: Press to access select various settings. Treble: Press to adjust the treble setting. Use / / SEEK, SEEK . Bass: Press to adjust the bass settin...

Treble: Press to adjust the treble setting. Use / / SEEK . Balance: Press to adjust the audio between the left and right speakers. Use / / SEEK . Fade: Press to adjust the audio between the front and rear speakers. Use / / SEEK . Speed sensitive volume (if equipped): Radio volume automatically chang...

16. ON/OFF/Volume: Press to turn ON/OFF. Turn to increase/decreasevolume.If the volume is set above a certainlevel and the ignition is turned off,the volume will come back on at a“nominal” listening level when the ignition switch is turned back on. 17. CD: Press to enter CD mode. If a CD is already ...

jammed. It is recommended that homemade CDs be identifiedwith permanent felt tip marker rather than adhesive labels. Ballpoint pens may damage CDs. Please contact your dealer forfurther information. AUDIO SYSTEM WARRANTY AND SERVICE Refer to the Warranty Guide for audio system warranty information. ...

HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brie...

: Distributes outside air through the instrument panel vents, floor vents and center console vents (if equipped). OFF: Outside air is shut out and the climate system is turned off. : Distributes outside air through the floor vents. : Distributes outside air through the windshield defroster vents, fl...

AUTOMATIC TEMPERATURE CONTROL SYSTEM (IF EQUIPPED) Press the AUTO and (floor/defrost) controls at the same time and hold for one second to switch between Fahrenheit and Celsius. 1. A/C: Press to activate/deactivate air conditioning. Use withrecirculated air to improve coolingperformance and efficien...

HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, licenseplate lamps and tail lamps. Turns the headlamps on. Autolamp control (if equipped) The autolamp system provides lightsensitive automatic on-off control ofthe exterior lights normallycontrolled by the hea...

Foglamp control (if equipped) The headlamp control also operatesthe foglamps. The foglamps can beturned on only when the headlamp control is in the , or position and the high beams are notturned on. In autolamp mode, the foglampswon’t be operational until lightingconditions warrant the activation of...

To adjust the headlamps: 1. Park your vehicle on a levelsurface about 25 feet (7.6 meters)away from a vertical plain surface(3). Check your headlamp alignmentat night or in a dark area so thatyou can see the headlamp beampattern. • (1) Eight feet • (2) Center height of lamp toground • (3) Twenty-fiv...

TURN SIGNAL CONTROL • Push down to activate the leftturn signal. • Push up to activate the right turnsignal. COURTESY/READING LAMPS (IF EQUIPPED) The dome lamp lights when anydoor is not completely closed, theinstrument panel switch is pushedpast the detent and when any of theremote entry controls a...

Replacing tail lamp/turn/backup lamp bulbs — F250/F350 only 1. Make sure the headlamp switch isin the OFF position and then openthe tailgate to expose the lampassemblies. 2. Remove the two bolts from thetail lamp assembly and carefully pullthe lamp assembly from the tailgatepillar by releasing the t...

MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you toincrease the speed of the wipers;rotate towards you to decrease thespeed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe ofthe wipers without washer fluid. • a quick pus...

TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheelrelease control toward you. 2. Move the steering wheel up ordown until you find the desiredlocation. 3. Release the steering wheelrelease control. This will lock thesteering wheel in position. Never ad...

To vent the moon roof: Press and hold the control. The moon roof must be in the closed position in order to move it into thevent position. To close, press and hold the AUTO control until the glass panel stops moving. The moon roof has a built-in sliding shade that can be manually openedor closed whe...

When closing the power windows, you should verify they are freeof obstructions and ensure that children and/or pets are not in the proximity of the window openings. Press and hold the bottom part ofthe rocker switch to open thewindow. Press and hold the top partof the rocker switch to close thewindo...

STEERING WHEEL CONTROLS (IF EQUIPPED) These controls allow you to operate some radio and climate controlfeatures. Radio control features • Press MODE to select AM, FM1,FM2, TAPE or CD (if equipped). In Radio mode: • Press NEXT to seek/scan to thenext strong station. In Tape mode: • Press NEXT to lis...

CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. Theseinclude: • Utility compartment withcassette/CD holder • Coin holder • Pen holder • Writing surface Use only soft cups in thecupholder. Hard objects can injure you in a collision. CELL PHONE USE The use...

Check trailer (if equipped): Displayed when a trailer connectionbecomes disconnected, eitherintentionally or unintentionally, andhas been sensed during a givenignition cycle. Refer to Integrated trailer brake controller in the Tires, Wheels and Loading chapter for more information. Language The lang...

Selectable features Reset Press this control to select and resetfunctions shown in the INFO menuand SETUP menu. Info menu This control displays the followingcontrol displays: • Odometer/Compass • Trip odometer/Odometer/Compass • Distance toEmpty/Odometer/Compass • Average FuelEconomy/Odometer/Compas...

Most geographic areas (zones) have a magnetic north compass point thatvaries slightly from the northerly direction on maps. This variation is fourdegrees between adjacent zones and will become noticeable as thevehicle crosses multiple zones. A correct zone setting will eliminate thiserror. Refer to ...

7. Press the RESET control to startthe compass calibration function. 8. Slowly drive the vehicle in acircle (less than 3 mph [5 km/h])until the CIRCLE SLOWLY TOCALIBRATE display changes to CALIBRATION COMPLETED. It will takeup to five circles to complete calibration. 9. The compass is now calibrated...

Warning display Status Reduced engine power Warning cannot be reset Stop engine safely Low fuel level Warning returns after 10 minutes Low brake fluid level Low oil pressure Check engine temperature Trailer disconnected Water in fuel (diesel only) Check air filter (diesel only) Door ajar Warning ret...

Tailgate removal Your tailgate is removable to allowmore room for loading. 1. Lower the tailgate. 2. Use a screwdriver to pry thespring clip (on each connector) pastthe head of the support screw.Disconnect cable. 3. Disconnect the other cable. 4. Lift tailgate to a 45 degree angle. 5. Lift right sid...

KEYS The key operates all locks on your vehicle. You should always carry asecond key with you in a safe place in case you require it in anemergency. Your keys are programmed to your vehicle; using a non-programmed keywill not permit your vehicle to start. If you lose your dealer suppliedkeys, replac...

2. Do not wipe off any grease on thebattery terminals on the backsurface of the circuit board. 3. Remove the old battery. Note: Please refer to local regulations when disposing of transmitter batteries. 4. Insert the new battery. Refer to the diagram inside the remote entrytransmitter for the correc...

To program the keyless entrykeypads remote entry transmittersyourself: 1. Ensure the vehicle iselectronically unlocked. 2. Put the key in the ignition. 3. Turn the key from the 2 (LOCK)position to 3 (OFF). 4. Cycle eight times rapidly (within10 seconds) between the 3 (OFF)position and 4 (ON). Note: ...

• The factory set code will work even if you have set your own personalcode. • If you set a second personal code it will erase your first personal code. Erasing personal code 1. Enter the factory set 5–digit code. 2. Within five seconds, press the 1 • 2 on the keypad and release. 3. Press and hold t...

6. Press the unlock control, then press the lock control. The horn willchirp once if autolock was deactivated or twice (one short and one longchirp) if autolock was activated. Note: Pressing the power door UNLOCK/LOCK button again will toggle between activating anddeactivating the autolock feature. ...

SEATING Notes: Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk ofinjury in a collision or sudden stop. Head restraints The purpose of t...

Captain’s chair (if equipped) • Lift the bar to move the seatforward or rearward. Make surethat the seat is relatched intoplace. • To recline the seatback, pull therelease lever handle located onthe side of the seat up. • Push down the lever (ifequipped) located at the bottomof the seatback to quick...

Using the manual lumbar support For more lumbar support, turn thelumbar support control toward thefront of vehicle. For less lumbar support, turn thelumbar support control toward therear of vehicle. Heated seats (if equipped) To operate the heated seats, do the following: • Push control to activate....

REAR FOLDING SEAT SYSTEM WITH LOAD FLOOR (IF EQUIPPED) The rear seatback has a split 60/40 seat. Each seat cushion can beflipped up into the seatback position. 1. Pull down the latch lever locatedon the bottom seat back to fold theseat back forward. 2. Pull up on the lever located onthe side of the ...

To gain access to the cupholdersand tray, pull down on the armrest. To gain access to the 60/40 loadfloor, store the cushion in theupright locked position. Pull up onthe straps located at the sides of theload floor, and rotate forward untilresting on the carpet. SAFETY RESTRAINTS Safety restraints p...

It is extremely dangerous to ride in a cargo area, inside oroutside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people toride in any area of your vehicle that is not equipped with seats andsafety belts. Be sure everyone i...

2. To unfasten, push the releasebutton and remove the tongue fromthe buckle. The front outboard and rear outboard safety restraints in the vehicle arecombination lap and shoulder belts. The front outboard passenger andrear seat outboard safety belts have two types of locking modesdescribed below: Ve...

BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED ifthe seat belt assembly “automatic locking retractor” feature or any other seat belt function is not operating properly when checkedaccording to the procedures in the Workshop Manual . Failure to replace the belt and retractor assembly could increase the...

• 4–door Super Cab To adjust the shoulder belt height, push the button and slide the heightadjuster up or down. Release the button and pull down on the heightadjuster to make sure it is locked in place. Position the safety belt height adjusters so that the belt restsacross the middle of your shoulde...

• 1st row center seating position The lap belt does not adjust automatically. Insert the tongue into the correctbuckle (the buckle closest to thedirection the tongue is comingfrom). To lengthen the belt, turn thetongue at a right angle to the beltand pull across your lap until itreaches the buckle. ...

If... Then... The driver’s safety belt isbuckled before the ignitionswitch is turned to the ONposition... The BeltMinder feature will notactivate. The following are reasons most often given for not wearing safety belts:(All statistics based on U.S. data) Reasons given... Consider... “Crashes are rar...

Reasons given... Consider... “The people I’m with don’twear belts” Set the example, teen deaths occur 4times more often in vehicles withTWO or MORE people. Children andyounger brothers/sisters imitatebehavior they see. “I have an air bag” Air bags offer greater protection whenused with safety belts....

• the parklamps/headlamps are in OFF position To reduce the risk of injury, do not deactivate/activate the BeltMinder feature while driving the vehicle. 1. Turn the ignition switch to the RUN (or ON) position. (DO NOTSTART THE ENGINE) 2. Wait until the safety belt warning light turns off. (Approxima...

Do not use extensions to change the fit of the shoulder beltacross the torso. Safety belt maintenance Inspect the safety belt systems periodically to make sure they workproperly and are not damaged. Inspect the safety belts to make surethere are no nicks, tears or cuts. Replace if necessary. All saf...

Important SRS precautions The SRS is designed to work withthe safety belt to help protect thedriver and right front passengerfrom certain upper body injuries. Airbags DO NOT inflate slowly; there isa risk of injury from a deploying airbag. All occupants of the vehicle, including the driver, should a...

Do not attempt to service, repair, or modify the air bagsupplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection toan occupant in the center front seating position. Modifying or adding equipment to the front...

How does the air bag supplemental restraint system work? The air bag SRS is designed toactivate when the vehicle sustainssufficient longitudinal deceleration.The fact that the air bags did notinflate in a collision does not meanthat something is wrong with thesystem. Rather, it means the forceswere ...

If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in acollision. The SRS consists of: • driver and passenger air bag modules (which include the inflators andair bags)...

• the child has a medical condition which, according to the child’sphysician, makes it necessary for the child to ride in the front seat sothat the driver can constantly monitor the child’s condition. 3. Medical condition. A passenger has a medical condition which, according to his or her physician:...

• the child has a medical condition that, according to the child’sphysician, makes it necessary for the child to ride in the front seat sothat the driver can monitor the child’s condition. 3. Medical condition: A passenger has a medical condition that, according to his or her physician: • poses a sp...

Never let a passenger hold a child on his or her lap while thevehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant orchild restraint you might use. Children and safety belts If the child is the pro...

Booster seats should be used until you can answer YES to ALL of thesequestions: • Can the child sit all the way backagainst the vehicle seat back withknees bent comfortably at theedge of the seat withoutslouching? • Does the lap belt rest low across the hips? • Is the shoulder belt centered on the s...

The shoulder belt should cross the chest, resting snugly on the center ofthe shoulder. The lap belt should rest low and snug across the hips,never up high across the stomach. If the booster seat slides on the vehicle seat, placing a rubberized meshsold as shelf or carpet liner under the booster seat...

7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with knee on thechild seat. 8. Allow the safety belt to retract toremove any slack in the belt. 9. Before placing the child in theseat, forcibly tilt the seat forwardand back to make...

The SuperCab rear seat has three straps behind the top of the seat backthat function as both routing loops for the tether straps and anchorloops. The tether strap anchors in your vehicle are in the following positions(shown from top view): Attach the tether strap only to the appropriate tether ancho...

NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS Utility vehicles and trucks handledifferently than passenger cars inthe various driving conditions thatare encountered on streets,highways and off-road. Utilityvehicles and trucks are not designedfor cornering at speeds as high aspassenger cars any more tha...

Power is supplied to all four wheelsthrough a transfer case or powertransfer unit. 4WD vehicles allowyou to select different drive modesas necessary. Information on shiftingprocedures and maintenance can befound in your Owner’s Guide . You should become thoroughly familiarwith this information befor...

Every day before you drive, checkyour tires. If one looks lower thanthe others, use a tire gauge to checkpressure of all tires and adjust ifrequired. At least once a month and beforelong trips, inspect each tire andcheck the tire pressure with a tiregauge (including spare, if equipped).Inflate all t...

Always inflate your tires to the Ford recommended inflation pressureeven if it is less than the maximum inflation pressure information foundon the tire. The Ford recommended tire inflation pressure is found onthe tire label or certification label which is located on the B-Pillar or theedge of the dr...

5. Repeat this procedure for each tire, including the spare. Note: Some spare tires require higher inflation pressure than the other tires. Check the tire label on the B pillar or the edge of the driver’s doorfor the recommended spare tire pressure. 6. Visually inspect the tires to make sure there a...

• Use snow chains on the end of the vehicle with the dissimilar sparetire/wheel The usage of a dissimilar spare tire/wheel can lead to impairment of thefollowing: • Handling, stability and braking performance • Comfort and noise • Ground clearance and parking at curbs • Winter weather driving capabi...

Tool Location Jack handle and lug wrench Regular cab: Fastened to floorbehind front seatSuper Cab: Fastened to floorunder rear seatCrew Cab: Fastened to floorbehind rear seat Key, spare tire lock In the glove box Removing the spare tire (with spare tire carrier only) 1. The following tools are requi...

2. Attach the spare tire lock key (A)to the jack handle (B). 3. Fully insert the jack handlethrough the bumper hole and intothe guide tube. The key and lockwill engage with a slight push andcounterclockwise turn. Someresistance will be felt when turningthe jack handle assembly. 4. Turn the handle co...

To help prevent the vehiclefrom moving when you change a tire, be sure the parkingbrake is set, then block (in bothdirections) the wheel that isdiagonally opposite (other sideand end of the vehicle) to the tirebeing changed. 2. Turn engine off and block the diagonally opposite wheel (block notprovid...

• Rear (including F-350 Dual Rearwheel [DRW] vehicles) Never use the front or reardifferential as a jacking point. To lessen the risk ofpersonal injury, do not put any part of your body under thevehicle while changing a tire. Donot start the engine when yourvehicle is on the jack. The jack isonly me...

• Front: F–450/F–550 • Rear: F-450/F-550 14. Insert the jack handle into thepump linkage. 15. Use an up-and-down motionwith the jack handle to raise thewheel completely off the ground. Hydraulic jacks are equippedwith a pressure release valvethat prevents lifting loads whichexceed the jack’s rated c...

The following steps apply to all vehicles: 19. Remove the jack and fullytighten the lug nuts in the ordershown. Refer to Wheel lug nut torque specifications later in this chapter for the proper lug nuttorque specification. 8–lug nut torque sequence 10–lug nut torque sequence 20. Stow the flat tire. ...

Stowing the flat/spare tire Note: Failure to follow spare tire stowage instructions may result in failure of cable or loss of spare tire. 1. Lay the tire on the ground with the valve stem facing in the directionspecified on the Tire Changing Instructions located with the jackhardware. 2. Slide the w...

Information on “P” type tires P215/65R15 95H is an example of atire size, load index and speedrating. The definitions of theseitems are listed below. (Note thatthe tire size, load index and speedrating for your vehicle may bedifferent from this example.) 1. P: Indicates a tire, designated by the Tir...

12. Treadwear, Traction and Temperature Grades • Treadwear: The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on aspecified government test course. For example, a tire graded 150would wear one and one-half (1 1 ⁄ 2 ) times as well ...

Additional information contained on the tire sidewall for “LT” typetires “LT” type tires have some additionalinformation beyond those of “P”type tires; these differences aredescribed below: 1. LT: Indicates a tire, designated by the Tire and Rim Association(T&RA), that is intended for serviceon ...

Safety practices Driving habits have a great deal to do with your tire mileage and safety. • Observe posted speed limits • Avoid fast starts, stops and turns • Avoid potholes and objects on the road • Do not run over curbs or hit the tire against a curb when parking If your vehicle is stuck in snow,...

The tires should also be balanced periodically. An unbalanced tire andwheel assembly may result in irregular tire wear. Tire rotation Rotating your tires at the recommended interval (as indicated in the Scheduled Maintenance Guide that comes with your vehicle) will help your tires wear more evenly, ...

Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. When towing, trailer tongue loador king pin weight is also part of cargo weight. GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weigh...

GVW (Gross Vehicle Weight) – is the Vehicle Curb Weight + cargo + passengers. GVWR (Gross Vehicle WeightRating) – is the maximum allowable weight of the fully loadedvehicle (including all options,equipment, passengers and cargo). The GVWR is shown on theSafety Compliance CertificationLabel located o...

Exceeding any vehicle weight rating limitation could result inserious damage to the vehicle and/or personal injury. Steps for determining the correct load limit: 1. Locate the statement “The combined weight of occupants and cargoshould never exceed XXX pounds” on your vehicle’s placard. 2. Determine...

pounds, the calculation would be: 1400 – (2 x 220) – (12 x 100) =1400 – 440 – 1200 = – 40 pounds; no, you do not have enough cargocapacity to carry that much weight. You will need to reduce the loadweight by at least 240 pounds. If you remove 3-100 pound cementbags, then the load calculation would b...

Maximum GCWR - lb. (kg.) Engine Rear axle ratio Manual transmission Automatic transmission F–350 Dual Rear Wheel (DRW) 5.4L 3.73 15000 (6804) 16500 (7484) 4.10 17500 (7938) 18500 (8391) 6.8L 4.10 20500 (9299) 21500 (9752) 4.30 22500 (10206) 23000 (10433) F–450/F–550 6.8L 4.10/4.30 26000 (11793) 2600...

Maximum Trailer/Hitch Limits Trailer/HitchType F-250/F-350Single RearWheel (SRW) F-350 DualRear Wheel(DRW) F-450/F-550 Conventional 12500 (5670) 12500 (5670) 16000 (7257) 5thWheel/Goose-neck See manufacturer’s recommendations Towing trailers beyond the maximum tongue weight exceeds thelimit of the t...

Trailer brakes Electric brakes and manual, automatic or surge-type trailer brakes aresafe if installed properly and adjusted to the manufacturer’sspecifications. The trailer brakes must meet local and Federalregulations. Do not connect a trailer’s hydraulic brake system directly to yourvehicle’s bra...

• If the electrical connection is lost, the indicator will flash red. If theconnection is lost while the vehicle is stationary, the indicator will turnoff after 30 seconds. If the connection is lost while the vehicle ismoving, the indicator will flash until the ignition is turned off, then onagain. ...

3. When a trailer with electric brakes is plugged in, the trailer connectionindicator will illuminate green on the TBC and the GAIN setting displaywill illuminate. 4. Use the GAIN adjustment (+/-) buttons to increase or decrease theGAIN setting to the desired starting point. (A GAIN setting of 6.0 i...

Points to Remember: • Brake System Interaction: The TBC interacts with the brake system of the vehicle, including ABS. Therefore, if these systems arenot functioning properly the TBC may not function at fullperformance. • Ignition Off: When the vehicle is turned off, the TBC Output is disabled and t...

type (All-Season or All-Terrain) or is from a different manufacturerother than the road tires on your vehicle, your spare tire is considered“temporary”. Consult information on the spare tire label for limitationswhen using. Servicing after towing If you tow a trailer for long distances, your vehicle...

ALL REAR WHEEL DRIVE (RWD) VEHICLES This applies to all cars and 4x2 trucks/sport utilities with rear wheeldrive capability. An example of recreational towing is towing your vehicle behind amotorhome. The following recreational towing guidelines are designed toensure that your transmission is not da...

STARTING Positions of the ignition 1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. 2. LOCK, locks the steering wheel,automatic transmission gearshiftlever and allows key removal. Forvehicles equipped with a manualtransmission, you must depre...

Extended idling at high engine speeds can produce very hightemperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dryground cover. The emission system heats up the engine compartment and exhaust system,...

If starting a vehicle with an automatic transmission: 1. Make sure the parking brake isset. 2. Make sure the gearshift is in P(Park). If starting a vehicle with a manualtransmission: 1. Make sure the parking brake isset. 2. Push the clutch pedal to the floor. HOOD REVIEW COPY 2005 F250/350/450/550 (...

Make sure the corresponding lights illuminate or illuminate briefly. If alight fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate. Starting the engine 1. Turn the key to 4 (ON) withoutturning the key to 5 (START). 2. Turn the key t...

BRAKES Occasional brake noise is normal. If a metal-to-metal, continuous grindingor continuous squeal sound is present, the brake linings may be worn-outand should be inspected by a qualified service technician. If the vehiclehas continuous vibration or shudder in the steering wheel while braking,th...

Parking brake To set the parking brake, press theparking brake pedal down until thepedal stops. The BRAKE warning lamp in theinstrument cluster illuminates andremains illuminated until theparking brake is released. Pull the right side of the releaselever to release the parking brake;the release leve...

If you’re parking your vehicle on a grade or with a trailer, press and holdthe brake pedal down, then set the parking brake. There may be a littlevehicle movement as the parking brake sets to hold the vehicle’s weight.This is normal and should be no reason for concern. If needed, press andhold the s...

PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a significantly higher rollover rate thanother types of vehicles. In a rollover crash, an unbelted person is significantly more likelyto die than a person wearing a safety belt. Your vehicle has larger tires and increased ground clearance, giving...

To start the vehicle: 1. Make sure the parking brake is fully set. 2. Press the clutch pedal to the floor, then put the gearshift lever in theneutral position. 3. Start the engine, then press the brake pedal and release the parkingbrake. 4. Move the gearshift lever to 1st gear, then slowly release t...

Maximum downshift speeds 1 6-speed transmission Shift from: Transfer case position (if equipped) 2 2H or 4H 4L D (Overdrive) - 4 45 mph (72 km/h) 16 mph (26 km/h) 4-3 35 mph (56 km/h) 12 mph (19 km/h) 3-2 20 mph (32 km/h) 8 mph (13 km/h) 2-1 5 mph (8 km/h) 2 mph (3 km/h) 1-LO Only shift to LO when a...

Removing the key Turn the ignition off, push therelease lever (located above theignition), then turn the key towardyou and remove the key. REVERSE SENSING SYSTEM (IF EQUIPPED) The Reverse Sensing System (RSS) sounds a tone to warn the driver ofobstacles near the rear bumper when the R (Reverse) is s...

LOW (4WD Low) can be engaged, the vehicle speed must bebelow 3 mph (5 km/h) with the brake pedal depressed and thetransmission in N (Neutral). This vehicle is equipped with anon-synchronous low range gearset which will not allow thetransfer case to shift into 4X4 LOW (4WD Low) if vehicle speedis abo...

• LOW RANGE – momentarily illuminates when the ignition isturned to the ON position.Illuminates when 4L (4x4 Low) isengaged. Using a manual 4WD system (if equipped) Note: Some noise may be heard as the 4WD system shifts or engages. This is normal. 2H (2WD High) – For general on-road driving. Sends p...

Shifting from 4H (4WD High) to 2H (2WD High) Move the transfer case lever to 2H(2WD High) at a stop or any forwardspeed up to 55 mph (88 km/h). With the vehicle at complete stop,disengage the locking hubs(optional) by rotating the hub lockcontrol from LOCK to FREE. • For proper operation, makesure t...

4. Move the transfer case shift leverthrough N (Neutral) directly to 4H(4WD High) or 2H (2WD High). 5. If the transfer case will not disengage from 4L (4WD Low),drive the vehicle above 5 mph(8 km/h), then repeat steps 1through 4. 6. If shifting to 2H (2WD High) with the vehicle at a complete stop,di...

4H (4WD High) – For winter and off-road conditions. Sends power to front and rear wheels. 4L (4WD Low) – For low-speed off-road applications that require extra power such as steep grades, deep sand or pulling a boat out of the water.Sends power to front and rear wheels. Shifting from 2WD (2WD High) ...

4. Move the 4WD control to the 4x4LOW position. 5. Hold the shift conditions until theLOW RANGE indicator lightilluminates. 6. If the LOW RANGE indicator light does not illuminate within 15 seconds, let the vehicle creep at aspeed above 1 mph (1.6 km/h), thenrepeat steps 1 through 5 beforereporting ...

Vehicles with a higher center of gravity such as utility andfour-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any morethan low-slung sports cars are desig...

Vehicles with a higher center of gravity such as utility andfour-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any morethan low-slung sports cars are desig...

Once through water, always try the brakes. Wet brakes do not stop thevehicle as effectively as dry brakes. Drying can be improved by movingyour vehicle slowly while applying light pressure on the brake pedal. Be cautious of sudden changes in vehicle speed or direction when youare driving in mud. Eve...

When climbing a steep slope or hill,start in a lower gear rather thandownshifting to a lower gear from ahigher gear once the ascent hasstarted. This reduces strain on theengine and the possibility of stalling. If you do stall out, do not try toturn around because you might rollover. It is better to ...

Avoid sudden braking as well. Although a 4WD vehicle may acceleratebetter than a two-wheel drive vehicle in snow and ice, it won’t stop anyfaster, because as in other vehicles, braking occurs at all four wheels. Donot become overconfident as to road conditions. Make sure you allow sufficient distanc...

applications draw auxiliary horsepower from the powertrain, often whilethe vehicle is stationary. In this condition, there is limited cooling airflow through the radiator and around the vehicle that normally occurswhen a vehicle is moving. Depending on the level and duration ofauxiliary horsepower d...

SNOWPLOWING Ford recommends that the Super Duty F-Series used for snow removalinclude the Snow Plow Package Option. Installing the snowplow Weight limits and guidelines for selecting and installing the snowplow canbe found in the Ford Truck Body Builders Layout Book , Snowplow section, found at www....

Operating the vehicle with the snowplow attached Do not use your vehicle for snow removal until it has been driven atleast 500 miles (800 km). The attached snowplow blade restricts airflow to the radiator, and maycause the engine to run at a higher temperature: • If you are driving more than 15 mile...

Transmission operation while plowing • Shift transfer case to 4x4 LOW (4WD Low) when plowing in smallareas at speeds below 5 mph (8 km/h). • Shift transfer case to 4x4 HIGH (4WD High) when plowing larger areasor light snow at higher speeds. Do not exceed 15 mph (24 km/h). • Do not shift the transmis...

GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program. Thisprogram is separate from the New Vehicle Limited Warranty. The serviceis available: • 24–hours, seven days a week • for the New Vehicle Limited...

Canadian customers who require roadside assistance, call1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford MotorCompany will reimburse a reasonable amount. To obtain reimbursementinformation, U.S. Ford or Mercury vehicles customers call1-800-241-3673; Lincoln vehicle custo...

FUEL PUMP SHUT-OFF SWITCH This device stops the electric fuel pump from sending fuel to the enginewhen your vehicle has had a substantial jolt. After an accident, if the engine cranks but does not start, this switchmay have been activated. This switch is located in the frontpassenger’s footwell, beh...

Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 2A Grey Grey — — — 3A Violet Violet — — — 4A Pink Pink — — — 5A Tan Tan — — — 7.5A Brown Brown — — — 10A Red Red — — — 15A Blue Blue — — — 20A Yellow Yellow Yellow ...

Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 304 — Not used 305 Full ISO relay Upfitter control 306 Full ISO relay Delayed accessory 307 Full ISO relay Starter 601 30A circuit breaker Delayed accessory, Powerwindows, Moonroof 602 — Not used * Mini fuse ** Cartridg...

Batteries contain sulfuric acid which can burn skin, eyes andclothing, if contacted. Do not attempt to push-start your vehicle. Automatictransmissions do not have push-start capability; doing so maydamage the catalytic converter. Preparing your vehicle When the battery is disconnected or a new batte...

Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal ofthe discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+)termi...

3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker ...

3. Once the disabled vehicle has been started, run both engines for anadditional three minutes before disconnecting the jumper cables. Removing the jumper cables Remove the jumper cables in the reverse order that they wereconnected. 1. Remove the jumper cable from the ground metal surface. Note: In ...

3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...

WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, yourroadside assistance service provider. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheelson the ground and the rear wheels ...

GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer forwarranty repairs. While any Ford dealership handling your vehicle linewill provide warranty service, we recommend you return to your sellingdealer who wants to ensure your continued satisfaction. Pl...

THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Companyvehicles. The Dispute Settlement Board may not be available in all states. FordMot...

Board membership The Board consists of: • Three consumer representatives • A Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained byan independent consulting firm. The dealership Board member is chosenfrom Ford and Lincoln Mercury deale...

Oral presentations If you would like to make an oral presentation, indicate YES to question6 on the application. While it is your right to make an oral presentationbefore the Board, this is not a requirement and the Board will decide thecase whether or not an oral presentation is made. An oral prese...

unsatisfactory, Ford of Canada participates in an impartial third partymediation/arbitration program administered by the Canadian MotorVehicle Arbitration Plan (CAMVAP). The CAMVAP program is a straight-forward and relatively speedyalternative to resolve a disagreement when all other efforts to prod...

Or call: For a free publication catalog, order toll free: 1-800-782-4356 Monday-Friday 8:00 a.m. - 6:00 p.m. EST Helm, Incorporated can also be reached by their website:www.helminc.com. (Items in this catalog may be purchased by credit card, check ormoney order.) Obtaining a French owner’s guide Fre...

WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...

PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam) toyour dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and in...

• Cover the highlighted areas to prevent water damage when cleaningthe engine. • 5.4L V8 gasoline engine • 6.8L V10 gasoline engine PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products areavailable from your dealer. • For routine cleaning, use Motorc...

• If tar or grease spots are present, use Motorcraft Bug and TarRemover (ZC-42). WINDOWS AND WIPER BLADES The windshield, rear and side windows and the wiper blades should becleaned regularly. If the wipers do not wipe properly, substances on thevehicle’s glass or the wiper blades may be the cause. ...

Cleaning For dirt, use a vacuum cleaner then use a clean, damp cloth or softbrush. First use a damp cloth then wipe with a dry cloth. Allow the area to dry,then apply conditioner. • Clean spills as quickly as possible. • Test any cleaner or stain remover on an inconspicuous part of theleather as cle...

Note: Use care when using a power washer to clean the driveline, especially the driveshaft and interfacing components. The high-pressurefluid could penetrate the sealed parts and cause damage. FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products ...

SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes trackingroutine service easy. If your vehicle requires professional service, your dealership can providethe...

• Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N(Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease h...

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8 gasoline engines Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Transmission fluid dipstick (automatic transmission) 2. Air filter assembly 3. Engine coolant...

WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely. Only use a washer fluid that meetsFord specification WSB-M8B16–A2.Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic c...

6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MINmark, add enough oil to raise thelevel within the MIN-MAX range. • Oil levels above the M...

BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for severe usage or in high temperature climates, check thebattery electrolyte level. Refer to the Scheduled Maintenance Guide for the service...

Batteries normally produce explosive gases which can causepersonal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery,always shield your face and protect your eyes. Always provide properventilation. When lifting a plastic-case...

• The vehicle may need to be driven 10 miles (16 km) or more torelearn the idle and fuel trim strategy. • If you do not allow the engine to relearn its idle trim, the idlequality of your vehicle may be adversely affected until the idletrim is eventually relearned. If the battery has been disconnecte...

• 5.4L/6.8L When the engine is cold, check the level of the engine coolant in thereservoir. • The engine coolant should be at the “FULL COLD” level or within the“COLD FILL RANGE” as listed on the engine coolant reservoir(depending upon application). • Refer to the Scheduled Maintenance Guide for ser...

Do not add engine coolant when the engine is hot. Steam andscalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluidcontainer. If sprayed on the windshield, engine...

remove the coolant pressure relief cap on the radiator of a vehicle withan overflow system, follow these steps to add engine coolant. To reduce the risk of personal injury, make sure the engine iscool before unscrewing the coolant pressure relief cap. The cooling system is under pressure; steam and ...

Used engine coolant should be disposed of in an appropriate manner. Follow your community’s regulations and standards for recyclingand disposing of automotive fluids. Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, referto Refill capacities in this section....

Never remove the coolant reservoir cap while the engine isrunning or hot. 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problemincreases the chance of engine damage. Take your vehicle to aservice facility as soon as possible. WHA...

Use the following guidelines to avoid static build-up when filling anungrounded fuel container: • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including thecargo area). • Keep the fuel pump nozzle in contact with the fuel container whilefill...

Many of the world’s automakers approved the World-wide Fuel Charterthat recommends gasoline specifications to provide improvedperformance and emission control system protection for your vehicle.Gasolines that meet the World-wide Fuel Charter should be used whenavailable. Ask your fuel supplier about...

Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal tothe rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and theempty reserve combined. Indicated ca...

5. Follow one of the simple calculations in order to determine fueleconomy: Calculation 1: Divide total miles traveled by total gallons used. Calculation 2: Multiply liters used by 100, then divide by total kilometers traveled. Keep a record for at least one month and record the type of driving (cit...

Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fueleconomy. • Use recommended engine oil. Refer to Lubricant specifications in this chapter. • Perform all regularly scheduled maintenance items. Follow there...

EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and acatalytic converter which will enable your vehicle to comply withapplicable exhaust emission standards. To make sure that the catalyticconverter and other emission control components continue to workproper...

Allow the vehicle to sit for at least eight hours without starting theengine. Then, start the engine and complete the above driving cycle. Theengine must warm up to its normal operating temperature. Once started,do not turn off the engine until the above driving cycle is complete. CHECKING AND ADDIN...

7. If the fluid is low, add fluid in small amounts, continuously checkingthe level until it reaches the FULL COLD range. Be sure to put thedipstick back in the reservoir. BRAKE FLUID RESERVOIR The fluid level will drop slowly asthe brakes wear, and will rise whenthe brake components are replaced.Flu...

1. Clean the reservoir cap beforeremoval to prevent dirt and waterfrom entering the reservoir. 2. Remove cap and rubberdiaphragm from reservoir. 3. Add fluid until the level reachesthe step in the reservoir. 4. Reinstall rubber diaphragm andcap onto reservoir. TRANSMISSION FLUID Checking automatic t...

If an overfill occurs, excess fluidshould be removed by a qualifiedtechnician. An overfill condition oftransmission fluid may cause shift and/or engagement concernsand/or possible damage. Do not use supplemental transmission fluid additives, treatments orcleaning agents. The use of these materials m...

Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Fluid level should be at thebottom of the opening. 4. Add enough fluid through thefiller opening so that the fluid levelis at the bottom of the opening. 5. I...

Checking and adding transfer case fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Add only enough fluid throughthe filler opening so that the fluidlevel is at the bottom of theopening. Use only fluid that meets Ford specifications. Refer to Lubr...

AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervalsfor changing the air filter element. When changing the air filter element, use only the Motorcraft air filterelement listed. Refer to Motorcraft part numbers in this chapter. Note: Do not start your engine w...

REFILL CAPACITIES Fluid Ford Part Name Application Capacity Front axle Motorcraft SAE80W-90Premium RearAxle Lubricant F-250/350(Dana 60 axle) 5.8 pints (2.7L) F-350/450/550(Dana 60 axle) 5.8 pints (2.7L) Rear axle Motorcraft SAE75W-140Synthetic RearAxle Lubricant F-250 /350(10.50 inchaxle) 1 6.9 pin...

2 Add the coolant type originally equipped in your vehicle. 3 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the end of the dipstick. Check thecontainer to verify the fluid being added is of the correct type. Refer toyour Scheduled Maintenan...

Item Ford partname orequivalent Ford partnumber Fordspecification Rear axle Motorcraft SAE75W-140Synthetic RearAxle Lubricant(10.5 inch) 1 XY-75W140–QL WSL-M2C192-A Motorcraft SAE75W-90Synthetic RearAxle Lubricant 1 XY-75W90–QLS – Motorcraft SAE80W-90Premium RearAxle Lubricant(Dana S135axles) XY-80W...

ENGINE DATA Engine 5.4L V8 engine 6.8L V10 engine Cubic inches 330 415 Required fuel 87 octane 87 octane Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9 Spark plug gap 1.32–1.42mm(0.052–0.056 inch) 1.32–1.42mm(0.052–0.056 inch) Ignition system Coil on plug Coil on plug Compression ratio 9.8:1 9.2:...

1. World manufacturer identifier 2. Brake type and gross vehicleweight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number Engine number The engine number (the last eight numbers of the vehicle identificationnum...

GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for yourvehicle through your local authorized Ford or Ford of Canada dealer.These quality accessories have been specifically engineered to fulfill yourautomotive needs; they are custom designed to co...

A Accessory delay ..........................60 Air bag supplementalrestraint system ................108–109 and child safety seats ............110description ..............................109disposal ....................................112driver air bag ..........................111indicator light ....

filter, specifications ........252, 280recommendations ...................252refill capacities ........................281specifications ..................283, 287 Exhaust fumes ..........................180 F Fail safe cooling ........................260 Fluid capacities .........................28...

fluid, checking and adding(automatic) .............................273fluid, checking and adding(manual) .................................276fluid, refill capacities ..............281lubricant specifications ..283, 287manual operation ....................188 Turn signal ................................