Page 2 - Table of Contents
Seating and Safety Restraints 146 Seating 146 Safety restraints 161 Air bags 176 Child restraints 184 Driving 198 Starting 198 Brakes 202 Air suspension 206 Transmission operation 211 Vehicle loading 229 Trailer towing 233 Recreational towing 238 Roadside Emergencies 240 Getting roadside assistance ...
Page 3 - Copyright © 2003 Ford Motor Company
Maintenance and Specifications 283 Engine compartment 285 Engine oil 287 Battery 290 Fuel information 298 Air filter(s) 312 Tire Information 315 Part numbers 329 Refill capacities 330 Lubricant specifications 333 Accessories 341 Index 344 All rights reserved. Reproduction by any means, electronic or...
Page 4 - Owner’s Guide; Introduction
CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or otherreproductive harm. In addition, certain fluids contained in vehicles andcertain pro...
Page 5 - Engine oil
SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possibledamage to others, your vehicle and its equipment? In this guide, answersto such questions are contained in comments highlighted by the warningtriangle symbol. These comm...
Page 6 - Warranty Guide; Service Data Recording; Event Data Recording
SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-BumperCoverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0LPower Stroke Diesel Engine Coverage. In addition, your vehicle is eligiblefor Emissions Defect and Emissions Performance Warranties. For adetai...
Page 7 - Special instructions; Seating and Safety Restraints; NEVER; Driving off road; MIDDLE EAST/NORTH AFRICA VEHICLE SPECIFIC INFORMATION
Special instructions For your added safety, your vehicle is fitted with sophisticated electroniccontrols. Please read the section Supplemental restraint system (SRS) in the Seating and Safety Restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury...
Page 8 - Vehicle Symbol Glossary
These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...
Page 10 - WARNING LIGHTS AND CHIMES; The; Brake system warning light:; To; SERVICE; Instrument Cluster
WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make ...
Page 11 - ABS; CHECK
when the ignition is turned to the ON position. If the brake systemwarning light does not illuminate at this time, seek service immediatelyfrom your dealership. Illumination after releasing the parking brakeindicates low brake fluid level and the brake system should be inspectedimmediately by your s...
Page 13 - AdvanceTrac; Driving; OFF; DOOR
Low washer fluid (if equipped): Illuminates when the windshieldwasher fluid is low. Speed control: Illuminates when the speed control is activated. Turnsoff when the speed control systemis deactivated. O/D off: Illuminates when the overdrive function of thetransmission has been turned off,refer to t...
Page 16 - Indicates the engine; Battery voltage gauge:; Indicates; Engine oil pressure gauge:
Tachometer: Indicates the engine speed in revolutions per minute.Driving with your tachometerpointer continuously at the top ofthe scale may damage the engine. Battery voltage gauge: Indicates the battery voltage when theignition is in the ON position. If thepointer moves and stays outside thenormal...
Page 18 - Entertainment Systems
PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD (IF EQUIPPED) 1. EJ (Eject): Press to stop and eject a tape. 2. EJ (Eject): Press to stop and eject a CD. 3. BASS: Allows you to increase or decrease the audio system’s bassoutput. Press BASS then press SELto decrease or increase the bass levels. TREB (Treble)...
Page 20 - Traffic information is not available in
In CD mode, REW control reverses the CD within the current track. FF (Fast Forward): Works in tape and CD modes. In the tape mode, tape directionautomatically reverses when the end of the tape is reached. In CD mode, FF advances the CD within the current track. 10. MUTE: Press to mute the playing me...
Page 21 - Speed sensitive volume
11. AUTOSET: Press to set first six strong stations into AM, FM1 orFM2 memory buttons; press again toreturn to the original presetstations. If there are less than six strong stations available on thefrequency band, the remaining memory preset controls will all store thelast strong station available....
Page 25 - Traffic information is not available in most
Treble: Press TREB; then press SEL / to decrease/increase the treble output. 7. Select: Use with Bass, Treble, Balance and Fade controls to adjustlevels and set the clock. 8. Balance: Press BAL; then press SEL / to shift sound to the right/left speakers. Fade: Press FADE; then press SEL / to shift s...
Page 26 - Speed sensitive volume:
compression feature when COMP OFF is displayed. Press the SELcontrol again to disable the feature when COMP ON is displayed. Setting the clock: Press MENU until SELECT HOUR or SELECT MINS is displayed. Use SEL to manually increase ( ) or decrease ( ) the hours/minutes. Press MENU again to disengage ...
Page 30 - illuminated in the radio display.; Mode select
The rear speakers will cut out once the speaker on/off control is pressed.The front speaker will remain playing for the front passengers. Press thecontrol again to deactivate the headphones. SINGLE PLAY illuminates inthe radio display and the fade control is enabled, signaling that Dual Playmode has...
Page 31 - Seek function; to find; Parental control; There are three factors that can affect radio reception:
Seek function • In radio mode, press to find the next listenable station downthe frequency band. • In radio mode, press to find the next listenable station up thefrequency band. • In tape mode (if equipped), usethe SEEK function to access thenext or previous selection. • In CD mode (if equipped), us...
Page 33 - AUDIO SYSTEM WARRANTY AND SERVICE; Refer to the; REAR SEAT ENTERTAINMENT DVD SYSTEM (IF EQUIPPED); control
AUDIO SYSTEM WARRANTY AND SERVICE Refer to the Warranty Guide for audio system warranty information. If service is necessary, see your dealer or qualified technician. Whenever a warning is received, the radio volume will be loweredto a volume that will allow the tones to be heard. The radiovolume wi...
Page 34 - Menu control
2. PLAY/PAUSE control Press to playback or pause the DVD. 3. DIM control Adjust to increase (+) or decrease (-) the amount of brightness on thescreen. 4. ENTER control Press to select the function pointed to within the active menu. May alsobe used by some user interactive discs during movie play. 5....
Page 38 - VOLUME; Battery replacement; The remote control unit uses two AAA batteries.; For further information about the Rear Seat Controls, refer to; Wireless headphones
In stop mode, press to change to a different playing media (e.g. AM, FM,CD . . . ) 8. VOLUME control Press to increase (+) or decrease (-) volume level. Battery replacement Batteries are supplied with theremote control unit. Since allbatteries have a limited shelf life,replace them when the unit fai...
Page 40 - Playback and format; The system plays standard CDs or DVDs.; Rear Seat Entertainment DVD System protection circuits; High temperature sensor circuit
Liquid Crystal Display (LCD) flip-down screen The screen rotates down to view and into the housing to store when notin use. Be sure the screen is latched into the housing when being stored. 1. 7.0” (diagonal) active matrix liquid crystal display (LCD) screen.2. Screen housing.3. Dimmer switch. Press...
Page 41 - General operating tips
• When the temperature of the DVD player becomes too hot, the hightemperature sensor circuit stops machine operation. DVD/CD HOT willilluminate in the radio display. • The DVD player will remain inactive until it cools to a normaloperating temperature. Length of time to cool will vary depending onco...
Page 42 - Playing a video game/auxiliary device
The counter is automatically reset to 0:00:00. Removing a CD/DVD 1. Press the STOP/EJECT control to stop playback. 2. Press the STOP/EJECT control again to eject the CD/DVD. If the CD/DVD is not removed within the allotted time, the system willpull the CD/DVD back into the system for safety purposes...
Page 43 - Safety information
3. SYSTEM COUNTER — displays current viewing time of desired media.(HOURS:MINUTES:SECONDS)4. DVD/ CD STATUS (PLAY/FF/REW/PAUSE)5. AUDIO OUTPUT (not changeable)6. Subtitles (specific language type - English or Spanish, dependent ondisc capability and ON/OFF selection.)7. Camera angle (of picture) - A...
Page 44 - Environmental extremes
Federal Communication Commission (FCC) Compliance Changes or modifications not approved by Ford Motor Company couldvoid user’s authority to operate the equipment. This equipment has beentested and found to comply with the limits for a Class B digital device,pursuant to Part 15 of the FCC Rules. Thes...
Page 45 - Foreign substances; Cleaning compact discs
Cleaning the liquid crystal display (LCD) flip-down screen Clean the display screen by applying a small amount of water or anyammonia-based household glass cleaner directly to a soft cloth. Rub thescreen gently until the dust, dirt or fingerprints are removed. Do notspray the screen directly with wa...
Page 47 - Set the volume level so that you can hear directions clearly.; System overview; When the home location; H O M E; N A V
• Set the volume level so that you can hear directions clearly. • Do not disassemble or modify the system as this may lead to damageand void your warranty. If a problem occurs, stop using the systemimmediately and contact your Ford or Lincoln Mercury Dealer. System overview 1. HOME: When the home lo...
Page 50 - Navigation CD’s are not operational in the CD DJ.; To use the Navigation system:; To use the navigation system and listen to an audio CD, the
2. Press the AM/FM control to selectthe desired frequency band. 3. Press the SEEK control to locatea station. To play a CD in the VNR: 1. Ensure that the ignition and theVNR system are ON. 2. Insert a CD into the single slot ofthe VNR and the CD will automatically begin play. If a CD is alreadyloade...
Page 51 - Audio features; Audio screen display
2. Press the NAV control to enterinto Navigation mode. 3. To enter a destination, ensurethat the vehicle is in the PARK position. 4. To navigate to home from thecurrent location, press HOME. If ahome location has not previouslybeen stored, pressing and holdingHOME will store the home location. Audio...
Page 53 - Radio reception factors:; The further an FM signal travels, the weaker it is.
AM/FM select The AM/FM control works in radio,CD and navigation modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press thecontrol to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in CD mode Press to stop CD play and begin radio play. ...
Page 54 - Adjusting the levels
If a navigation CD is in the head unit and you press CD, the system willautomatically search for an audio CD in the CD DJ and begin play if it ispresent. Adjusting the levels 1. Press the MENU control. 2. Select the AUDIO OPTIONS softkey. 3. Select BASS, TREB, BAL orFADE. The bass adjust allows you ...
Page 60 - is not playing, press to activate AUX mode.; CD DJ; The CD magazine may be inserted or ejected with the radio power off.
(STOP) / AUX — If a DVD movie is playing, press to stop. If a movie is not playing, press to activate AUX mode. CD DJ Your vehicle is equipped with a CD DJ (CD changer). It is located in thecenter console. Radio power must be turned on to play the CDs in the CD DJ. Themagazine may be stored in the g...
Page 65 - Navigation features; Navigation screen display
When RSC is active, pressing presets 2 and 4 simultaneously on the radiowill enable Dual Play mode (or the RSC can enable Dual Play mode bypressing the / button). The front speakers play the selected media and the rear speakers mute. In this mode, the rear passengers mayadjust the volume and other l...
Page 69 - Previous destination
• By Category – Lists POIs by categories, such as airports, gasstations, etc. Use the cursorcontrol to select and confirmchoice. • By Name – A keyboard display enables you to spell out the firstfour letters of the desired POI. Aslight time delay will occur if large numbers of letter options areavail...
Page 70 - Keyboard; Selecting Route Criteria
Deleting a previous destination • Use the cursor control to selectthe destination to be deleted. • Press DELETE. A confirmation screen will appearbefore the deletion is complete. Entering a destination using the keyboard of lists After selecting the desired choicefrom the Destination Entry menu,ther...
Page 71 - Route calculation
1. Shortest time route — Creates a driving route which minimizes driving time taking into consideration things such as speed limits,number of turns, etc. 2. Shortest distance — Creates a driving route the shortest distance from the current location. 3. Avoid toll roads — Creates a driving route whic...
Page 76 - Navigation Menu
Route interruptions In the course of your destination, you may decide to temporarily leaveyour planned route for gas, food, etc. If you turn off the ignition, theoption to continue the route guidance will be displayed when the ignitionis turned on again. Use the cursor control to select from one of ...
Page 78 - You may choose to set the clock to a 12 or 24 hour display.; General information; Federal Communication Commission (FCC) Compliance
• Clock Setting: Your vehicle is equipped with your clock in the VNRsystem. To set the clock: 1. Access the CLOCK screen. 2. Press the ADJUST control toselect the hours or minutes to set. 3. Use the cursor control to increaseor decrease the hours or minutes. 4. Press DONE to set the time. 5. Select ...
Page 80 - Climate Controls
MANUAL HEATING AND AIRCONDITIONING SYSTEM 1. Temperature selection: Controls the temperature of theairflow in the vehicle. 2. Air flow selections: Controls the direction of the airflow in thevehicle. See the following for a briefdescription on each control. MAX A/C: Uses recirculated air through the...
Page 85 - Front auxiliary controls:; Press to select
AUXILIARY A/C-HEATER CONTROLS (IF EQUIPPED) Your vehicle may be equipped with auxiliary climate controls. Theseallow the front or rear seat passengers to control airflow direction,temperature and fan level of the rear compartment to quickly heat orcool the vehicle. Auxiliary climate controls are loc...
Page 86 - REAR WINDOW DEFROSTER
Rear auxiliary controls (if equipped): Once the front auxiliary control is set to REAR, the rear seat passengersmay use the rear auxiliary controls in the floor console to make thedesired adjustments. 1. Temperature control: Determines temperature levels. Ifthe main climate control system iscooling ...
Page 87 - Lights
HEADLAMP CONTROL Rotate the headlamp control to thefirst position to turn on the parking lamps. Rotate to the secondposition to turn on the headlamps. Foglamp control (if equipped) The headlamp control also operatesthe foglamps. The foglamps can beturned on when the headlamp control is in the , or p...
Page 88 - High beams
Daytime running lamps (DRL) (if equipped) Turns the foglamps on at full intensity output. To activate: • the ignition must be in the ON position and • the headlamp control must be in the OFF or Parking lamps position. Always remember to turn on your headlamps at dusk or duringinclement weather. The ...
Page 90 - TURN SIGNAL CONTROL
5. Locate the vertical adjuster oneach headlamp, then use a 10 mmsocket/wrench to turn the adjustereither counterclockwise (to adjustdown) or clockwise (to adjust up)aligning the upper edge of the lightpattern up to the horizontal line. 6. HORIZONTAL AIM IS NOTREQUIRED FOR THIS VEHICLEAND IS NON-ADJ...
Page 91 - Rear cargo lamp; The dome lamp lights when:; BULBS; Check the operation of all the bulbs frequently.
Front row dome lamp/ map light (if equipped) The dome lamp lights when: • any door is opened, • the instrument panel dimmerswitch is rotated up until thecourtesy lamps come on, and • any of the remote entry controlsare pressed and the ignition isOFF. The map lights are activated by pressing the cont...
Page 93 - Replacing headlamp bulbs; Make sure that the headlamp control is in the OFF position.
Map lamps To change the map lamp bulbs: 1. Use a small screwdriver toremove the map lamp lens. 2. To remove the old bulb, twist 1 ⁄ 4 turn and pull it out. 3. Twist in a new bulb. 4. Align and press the map lamplens back on and test the lamp operation. Replacing headlamp bulbs 1. Make sure that the ...
Page 98 - Reverse the order to reassemble the approach light module.
Approach lamp bulb removal (if equipped) To change the bulbs: 1. Make sure that all the doors areclosed and the interior lights haveautomatically turned off or theopposite mirror approach lamp hasturned off. 2. With a small flat tippedscrewdriver, insert the tip into theapproach light module slot lo...
Page 99 - Rotate the end; Speed dependent wipers:; When; Rear window wiper/washer controls; OFF — Rear wiper and washer off.; Driver Controls
MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you toincrease the speed of the wipers;rotate towards you to decrease thespeed of the wipers. Speed dependent wipers: When the wiper control is on, the speed ofthe wipers will automatically adjustwith the vehicle speed. T...
Page 100 - Changing the wiper blades; It is recommended that wiper blades are renewed before winter.
Changing the wiper blades It is recommended that wiper blades are renewed before winter. To replace the wiper blades: 1. Fold back the wiper arm andposition the wiper blade at rightangles to the wiper arm. 2. To remove, press the retainingclip (A) to disengage the wiperblade, then pull the blade dow...
Page 102 - The moon roof control is located on the overhead console.; “comfort”; position first before
OVERHEAD CONSOLE The appearance of your vehicle’s overhead console will vary according toyour option package. Forward storage bin and conversation mirror (if equipped) The storage compartment may beused to store two pairs of sunglassesor similar objects. Press the releasecontrol to open the storagec...
Page 104 - AUXILIARY POWER POINT
Power quarter rear windows (if equipped) • Without a moon roof • With a moon roof Press the portion of the VENT control to open the power rear quarter windows. Press the portion of the VENT control to close the power rear quarter windows. AUXILIARY POWER POINT Power points are designed for accessory...
Page 105 - Always keep the power point caps closed when not being used.
Do not plug optional electricalaccessories into the cigarette lighter.Use the power point. Do not use the power point foroperating the cigarette lighterelement. The Maximum power each powerpoint can supply depends on thefuse rating. For example: a 20A fuseshould supply a maximum of 240Watts, a 15A f...
Page 107 - To adjust your mirrors:; Type A; to adjust the left
Accessory delay With accessory delay, the window switches, audio system and moon roofmay be used for up to ten minutes after the ignition switch is turned tothe OFF position or until any door is opened. MIRRORS Automatic dimming inside rear view mirror (if equipped) Your vehicle may be equipped with...
Page 108 - Type B; Return to the center position to lock mirrors in place.; Heated outside mirrors
• Type B 1. Rotate the control clockwise toadjust the right mirror and rotatethe control counterclockwise toadjust the left mirror. 2. Move the control in the directionyou wish to tilt the mirror. 3. Return to the center position to lock mirrors in place. Heated outside mirrors Both mirrors are heat...
Page 109 - POWER ADJUSTABLE FOOT PEDALS; Press the top of the control to adjust the pedals away from you.; SPEED CONTROL
Fold-away mirrors Pull the side mirrors in carefullywhen driving through a narrowspace, like an automatic car wash. POWER ADJUSTABLE FOOT PEDALS The accelerator and brake pedalshould only be adjusted when thevehicle is stopped and the gearshiftlever is in the P (Park) position. Press and hold the ro...
Page 110 - Setting speed control; The indicator light
Setting speed control The controls for using your speedcontrol are located on the steeringwheel for your convenience. 1. Press the ON control and releaseit. 2. Accelerate to the desired speed. 3. Press the SET + control andrelease it. 4. Take your foot off the acceleratorpedal. 5. The indicator ligh...
Page 113 - Audio control features; Press
Audio control features Press to select: • AM, FM1, FM2, • CD, or • DVD (if equipped). In AM, FM1, or FM2 mode: • Press MEM to select presetstations within the selected radioband. In CD mode: • Press MEM to select the nextselection on the CD. In any mode: • Press VOL + or − to adjustvolume. 2004 Expe...
Page 115 - Programming
Retain the original transmitter for use in other vehicles as well as forfuture programming procedures (i.e. new HomeLink 威 equipped vehicle purchase). It is also suggested that upon the sale of the vehicle, theprogrammed Homelink 威 buttons be erased for security purposes, refer to Programming in thi...
Page 116 - “Programming”; every two
device should activate when the HomeLink 威 button is pressed and released. Note: To program the remaining two HomeLink 威 buttons, begin with step 2 in the “Programming” section — do not repeat step 1. Note: If the red light blinks rapidly for two seconds and then turns to a continuous red, proceed w...
Page 117 - Do NOT
• Proceed with step 4 in the “Programming” section. Operating the HomeLink 姞 Wireless Control System To operate, simply press and releasethe appropriate HomeLink 威 button. Activation will now occur for thetrained product (garage door, gateoperator, security system, entrydoor lock, or home or office ...
Page 118 - Compass calibration adjustment
ELECTRONIC COMPASS/TEMPERATURE DISPLAY WITHOUTMESSAGE CENTER (IF EQUIPPED) Outside air temperature In vehicles without Dual ElectronicAutomatic Temperature Control(DEATC), the outside temperaturedisplay is contained in theinstrument cluster and displays allthe time. In vehicles with DEATC,the temper...
Page 120 - Selectable features; Reset
MESSAGE CENTER (IF EQUIPPED) With the ignition in the ON position,the message center, located on yourinstrument cluster, displaysimportant vehicle information through a constant monitor ofvehicle systems. You may select display features on the message center for a display of status precededby a brie...
Page 126 - Warning display
5. OIL PRESSURE 6. TIRE PRESSURE SYSTEM (if equipped) 7. BRAKE FLUID LEVEL 8. CHARGING SYSTEM System warnings System warnings alert you to possible problems or malfunctions in yourvehicle’s operating systems. In the event of a multiple warning situation, the message center willcycle the display to s...
Page 127 - Reverse Sensing System; LIFTGATE OR LIFTGLASS AJAR.
Warning display Status Door ajar Warning returns after 10 minutes Liftgate or liftglass ajar Warning-tire very low (ifequipped) Low fuel level Check charging system Low brake fluid level Low oil pressure Check engine temperature Reduced engine power Stop engine safely Check tire pressure (ifequipped...
Page 129 - LOW WASHER FLUID LEVEL.
LOW OIL PRESSURE. Displayed when the engine oil pressure is low. If this warning message is displayed, check the level of the engine oil.Refer to Engine oil in the Maintenance and specifications chapter for information about adding engine oil. If the oil level is OK and thiswarning persists, shut do...
Page 130 - Cell phone use
CENTER CONSOLE (IF EQUIPPED) The center console offers several useful storage features. These include: 1. Pen holder 2. Tissue holder 3. Large utility compartment 4. PalmPilot 娂 /PDA holder 5. Cupholders 6. Coin holder slots 7. Small utility compartment 8. Three power points Use only soft cups in th...
Page 131 - open, keep the vents open so outside air comes into the vehicle.
POSITIVE RETENTION FLOOR MAT (IF EQUIPPED) Position the floor mat so that theeyelet is over the pointed end of theretention post and rotate forward tolock in. Make sure that the mat doesnot interfere with the operation ofthe accelerator or the brake pedal.To remove the floor mat, reverse theinstalla...
Page 132 - LUGGAGE RACK; Use the integrated tie down loops to secure the load.
LUGGAGE RACK The rear cross-bar can be adjusted to fit the item being carried. Thefront cross-bar does not move. To adjust the luggage rack, push theadjustment lever forward (towardthe front of the vehicle), then slidethe cross-bar forward and lock theadjusting levers by pushing themdown (toward the...
Page 133 - KEYS; SecuriLock; POWER DOOR LOCKS; Power door lock disable feature; Childproof door locks; Locks and Security
KEYS The key operates all locks on your vehicle. In case of loss, replacementkeys are available from your dealer. You should always carry a second key with you in a safe place in caseyou require it in an emergency. Refer to SecuriLock 娂 Passive Anti-Theft System for more information. POWER DOOR LOCK...
Page 134 - remote entry transmitters are brought to the dealership, to; Unlocking the doors/liftgate
REMOTE ENTRY SYSTEM This device complies with part 15 of the FCC rules and with RS-210 ofIndustry Canada. Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and (2) This devicemust accept any interference received, including interference that may...
Page 137 - Replacing the battery; To replace the battery:; not; cause the remote transmitter
Replacing the battery The remote entry transmitter uses one coin type three-volt lithiumbattery CR2032 or equivalent. To replace the battery: 1. Twist a thin coin between the twohalves of the remote entrytransmitter near the key ring. DONOT TAKE THE RUBBER COVERAND CIRCUIT BOARD OFF THEFRONT HOUSING...
Page 138 - Replacing lost transmitters; Take; your vehicle’s transmitters to your dealer for programming, or; all; To program the transmitters yourself:
Replacing lost transmitters If a remote transmitter has been lost and you would like to remove itfrom the vehicle’s memory, or you would like to purchase additionalremote transmitters and have them programmed to your vehicle: • Take all your vehicle’s transmitters to your dealer for programming, or ...
Page 139 - Autolocking feature
Illuminated entry The lamps illuminate when the remote entry system is used to unlockthe door(s). The system automatically turns off after 25 seconds or when the ignitionis turned to the 2 (ACCESSORY) or 3 (ON) position. The dome lampcontrol must not be set to the off position for the illuminated en...
Page 140 - Deactivating/activating power door lock disable feature; KEYLESS ENTRY SYSTEM; lock or unlock the vehicle doors without using the key,
For vehicles not equipped with a message center, the feature may bedeactivated by taking your vehicle to an authorized Ford dealer. Power door lock disable feature This feature will help protect your vehicle from unauthorized entry. The UNLOCK function on the power door control will not operate with...
Page 141 - BOLD; numbers on; Programming your own personal entry code; To program your own code:
• or on the module located underthe right-hand side of theinstrument panel, adjacent to thepassenger compartment fusepanel. Note: The 5–digit code (e.g. 12345) will be in large, BOLD numbers on the module label. When pressing the controls on the keyless entry keypad, press themiddle of the controls ...
Page 142 - Activating/deactivating autolock with the keyless entry system
second personal code is entered, the module will erase the first personalcode in favor of the new code. If you wish to erase your personal code, use the following instructions: 1. Enter the factory set code. 2. Press the 1 • 2 control and release. The system will now only respond to the factory set ...
Page 144 - Key information; Programming spare keys
Key information Your vehicle is supplied with two coded keys. Only a coded key will start your vehicle. Spare coded keys can be purchased from yourdealership. Your dealership can program your key or you can “do ityourself.” Refer to the Programming spare keys section in this chapter. The following i...
Page 146 - event of a collision.
SEATING Adjusting the front manual seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle ismoving. Do not pile cargo higher than the seatbacks to reduce the risk ofinjuring people in a collision or sudden stop. Lift handle to move seat forward orbackward. Seat recliner Alway...
Page 151 - Remove key from ignition.
• There is a filter located underboth front seats. • It can be accessed from thesecond row seat. Move the frontseat all the way forward and upto ease access. To remove climate controlled seatair filter: • Remove key from ignition. • Push on the outside rigid edge ofthe air filter at the center andro...
Page 152 - To install climate controlled seat air filter:; REAR SEATS
To install climate controlled seat air filter: • First, position the filter in it’shousing making sure that the farforward end is all the way up inthe housing. Then push in on thecenter of the outside edge of thefilter and rotate up into thehousing until it clips into position. REAR SEATS Second row...
Page 154 - Folding 40% seat system to full lowered load floor position
3. To return the seat to a seatingposition, push down on the seatuntil the seat is latched to the floor. 4. With the seat in the flat back position, lift up on the lever located onthe side of the seat cushion. This will allow the seat back to be lifted tothe upright locked position. 5. Lift the seat...
Page 155 - From the full lowered position:
1. Locate the handle on the side ofthe seat, lifting it to release theseatback. 2. Ensure that the seat back islocked in the down position byapplying pressure to the seat back. 3. Locate the latch strap at the frontof the seat and pull to release theseat into a kneel down load floorposition. A moder...
Page 156 - With the seat in the flat back
The rear latch hooks mustbe properly engaged with the floor striker. Position the rearlegs of the seat over the floorstrikers and engage. 2. With the seat in the flat back position, lift up on the lever locatedon the side of the seat cushion. Thiswill allow the seat back to be liftedto the upright l...
Page 158 - Reclining the second row 40% seatback; Third row seats; Third row adjustable head restraints
Reclining the second row 40% seatback Locate the release handle located onthe outboard side of the seatcushion and lift gently to allow theseatback to be adjusted to thedesired location. Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal i...
Page 160 - Third row power folding seat (if equipped)
Pull up on the handle locatedbehind the seatback while pushingthe seatback forward and down intothe seat cushion. To return the seatback to its originalposition lift the seatback until itlatches into place. Third row power folding seat (if equipped) The control buttons are located on the right-hand ...
Page 161 - Your vehicle’s Personal Safety System consists of:
Push the top of the control buttonto return the seatback to its originalposition. The power folding seats are designed to stall within 1–10 secondsof encountering an obstruction when opening or closing. Shouldthis occur, remove the obstruction and wait approximately 1–4minutes for the seat motor to ...
Page 164 - Safety restraints precautions; injury in a collision.
If any of these things happen, even intermittently, have the PersonalSafety System serviced at your dealership or by a qualified technicianimmediately. Unless serviced, the system may not function properly inthe event of a collision. Safety restraints precautions Always drive and ride with your seat...
Page 165 - Combination lap and shoulder belts; Front seats
Always transport children 12 years old and under in the backseat and always properly use appropriate child restraints. Safety belts and seats can become hot in a vehicle that has beenclosed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child any...
Page 166 - When to use the automatic locking mode; Anytime; a child safety seat (except a booster) is installed in the
2. To unfasten, push the releasebutton and remove the tongue fromthe buckle. The front outboard, rear outboard, and second and third row centersafety restraints in the vehicle are combination lap and shoulder belts.The front center safety restraint (if equipped) is a manually-adjustablelap belt. All...
Page 168 - Safety belt pretensioner; When the Safety Canopy
BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED ifthe safety belt assembly “automatic locking retractor” feature or any other safety belt function is not operating properly. In addition, allsafety belts should be checked for proper function. Failure to replacethe belt and retractor assembly could incre...
Page 169 - Front and second row safety belt height adjustment
Front and second row safety belt height adjustment Your vehicle has safety belt heightadjustments for the driver, rightfront passenger and second rowoutboard passengers. Adjust theheight of the shoulder belt so thebelt rests across the middle of yourshoulder. To lower the shoulder belt height,push t...
Page 171 - The BeltMinder
Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and achime sounds to remind the occupants to fasten their safety belts. Conditions of operation If... Then... The driver safety belt is notbuckled before the ignitionswitch is turned to ...
Page 172 - in 4 of us will be
If... Then... The driver’s safety belt is notbuckled approximately 5seconds after the safety beltwarning light has turned off... The BeltMinder 娂 feature is activated - the safety belt warning lightilluminates and the warning chimesounds for 6 seconds every 30seconds, repeating for approximately5 mi...
Page 176 - AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
safety belt assemblies in use in vehicles involved in a collision bereplaced. However, if the collision was minor and a qualified technicianfinds that the belts do not show damage and continue to operateproperly, they do not need to be replaced. Safety belt assemblies not inuse during a collision sh...
Page 178 - place a rear-facing child; How does the air bag supplemental restraint system work?
Children and air bags Children must always be properlyrestrained. Accident statisticssuggest that children are safer whenproperly restrained in the rearseating positions than in the frontseating position. Failure to followthese instructions may increase therisk of injury in a collision. Air bags can...
Page 179 - If the air bag has deployed,; the air bag will not function; If the air bag is not
The air bags inflate and deflaterapidly upon activation. After air bagdeployment, it is normal to notice asmoke-like, powdery residue orsmell the burnt propellant. This mayconsist of cornstarch, talcumpowder (to lubricate the bag) orsodium compounds (e.g., bakingsoda) that result from thecombustion ...
Page 180 - Determining if the system is operational; Air bag readiness; Safety Canopy
The RCM (restraints control module) monitors its own internal circuitsand the supplemental air bag electrical system wiring (including theimpact sensors, the system wiring, the air bag system readiness light, theair bag back up power and the air bag ignitors). Determining if the system is operationa...
Page 181 - How does the Safety Canopy
Do not attempt to service, repair, or modify the Safety Canopy 娂 system, its fuses, the A, B, or C pillar trim, or the headliner on a vehicle containing a Safety Canopy 娂 . See your Ford or Lincoln Mercury dealer. All occupants of the vehicle including the driver should alwayswear their safety belts...
Page 184 - SAFETY RESTRAINTS FOR CHILDREN; Air bag supplemental restraint system; Important child restraint precautions; Children and safety belts; If the child is the proper size, restrain the child in a safety seat.
SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safetyrestraints for children. Also see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags. Important child restraint precautions You are required by...
Page 185 - Child booster seats; When children should use booster seats; Does the lap belt rest low across the hips?
Child booster seats Children outgrow a typical convertible or toddler seat when they weigh40 pounds and are around 4 years of age. Although the lap/shoulder beltwill provide some protection, these children are still too small forlap/shoulder belts to fit properly, which could increase the risk of se...
Page 186 - The importance of shoulder belts
Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has aremovable shield, remove theshield and use the lap/shoulderbelt. If a seating position has alow seat back and no headrestraint, a backless booster seatmay place...
Page 187 - the body and may increase the risk of injury or death in a collision.; SAFETY SEATS FOR CHILDREN; Air bag
Follow all instructions provided by the manufacturer of thebooster seat. Never put the shoulder belt under a child’s arm or behind theback because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or tow...
Page 192 - Attaching child safety seats with tether straps; Second row bench seat
securely. If the child seat moves excessively, repeat steps 5 through 6, orproperly install the child seat in a different position. Attaching child safety seats with tether straps Most new forward-facing child safety seats include a tether strap whichgoes over the back of the seat and hooks to an an...
Page 193 - Second row seating positions; Position the child safety seat on the seat cushion.
Second row seating positions 1. Position the child safety seat on the seat cushion. 2. Locate the tether anchor at the bottom back of the seat. • outboard seating positions • center seating position (ifequipped) 3. Route the child safety seat tether strap under the head restraint(outboard seats) and...
Page 194 - Third row seating position; Position the child safety seat on the center of the seat cushion.
5. Rotate the tether strap, and clipthe tether strap to the anchor onthe seat frame. 6. Rotate the tether strap clip. 7. Tighten the child safety seat tether strap according to themanufacturer’s instructions. Third row seating position 1. Position the child safety seat on the center of the seat cush...
Page 198 - Starting the engine
STARTING Positions of the ignition 1. OFF/LOCK, locks the steeringwheel, automatic transmissiongearshift lever and allows keyremoval. 2. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. 3. ON, all electrical circuitsoperational. Warning lightsil...
Page 200 - Whenever you start your vehicle, release the key as soon as the
5. Turn the key to 3 (ON) withoutturning the key to 4 (START). Make sure the corresponding lights illuminate or illuminate briefly. If alight fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate. Starting the engine Note: Whenever yo...
Page 201 - If the engine does not start within five seconds on the first try,; Using the engine block heater (if equipped)
Note: If the engine does not start within five seconds on the first try, turn the key to OFF, wait 10 seconds and try again. If the engine stillfails to start, press the accelerator to the floor and try again; this willallow the engine to crank with the fuel shut off in case the engine isflooded wit...
Page 202 - BRAKES; Refer to
BRAKES Your service brakes are self-adjusting. Refer to the scheduledmaintenance guide for scheduled maintenance. Occasional brake noise is normal and often does not indicate aperformance concern with the vehicle’s brake system. In normaloperation, automotive brake systems may emit occasional or int...
Page 204 - Parking brake; See your dealer or a qualified service technician.
Parking brake Apply the parking brake wheneverthe vehicle is parked. To set theparking brake, press the parkingbrake pedal down until the pedalstops. The BRAKE warning lamp in theinstrument cluster illuminates andremains illuminated (when theignition is turned ON) until theparking brake is released....
Page 207 - PREPARING TO DRIVE YOUR VEHICLE
Press the bottom portion of theswitch to turn off the airsuspension. LIMITED-SLIP AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly whenone wheel is on a poor traction surface. Under normal conditions, thelimited slip axle functions like a standard rear axle. Ex...
Page 211 - Fuses and relays
AUTOMATIC TRANSMISSION OPERATION Brake-shift interlock This vehicle is equipped with a park/brake-shift interlock feature thatprevents the gearshift lever from being moved from P (Park) when theignition is in the ON position unless brake pedal is depressed. If you cannot move the gearshift lever out...
Page 212 - Driving with a 4–speed automatic transmission; Understanding gearshift positions
Do not drive your vehicle until you verify that the brakelampsare working. Always set the parking brake fully and make sure the gearshift islatched in P (Park). Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle. If the parking brake is fully released, but the ...
Page 213 - remove the key whenever you leave your vehicle.
P (Park) Always come to a complete stopbefore shifting into P (Park). Makesure the gearshift lever is securelylatched in P (Park). This position locks the transmission and preventsthe rear wheels from turning. Always set the parking brake fully and make sure the gearshift islatched in P (Park). Turn...
Page 214 - If your vehicle gets stuck in mud or snow
The transmission control indicatorlight (TCIL) will illuminate in theinstrument cluster. Transmission operates in gears one through three. D (Drive) withoutOverdrive provides more engine braking than D (Drive) with Overdriveand is useful when: • driving with a heavy load. • towing a trailer up or do...
Page 216 - detection zone of the RSS system may create false beeps.
Certain add-on devices such as large trailer hitches, bike orsurfboard racks and any device that may block the normal detection zone of the RSS system may create false beeps. The RSS detects obstacles up to2 meters (6 ft.) from the rearbumper with a decreased coveragearea at the outer corners of the...
Page 217 - – momentarily; HIGH
CONTROL TRAC FOUR-WHEEL DRIVE (4X4) OPERATION(IF EQUIPPED) For important information regarding safe operation of this typeof vehicle, see Preparing to drive your vehicle in this chapter. If equipped with the Control Trac 4x4 System, and 4L (4x4 LOW)is selected while the vehicle is moving, the system...
Page 218 - Positions of the Control Trac system
Positions of the Control Trac system The Control Trac system functionsin four modes: • 2H (2WD HIGH) delivers power to the rear wheels only. This isappropriate for normal on-roaddriving on dry pavement. • A4WD (4X4 AUTO) provides electronic control four-wheeldrive with power delivered to allfour whe...
Page 219 - Utility and four-wheel drive vehicles are; designed for; Using the Control Trac system; Shifting from 2H to A4WD or 4H
Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily underoff-road conditions. Avoid sharp turns or abrupt maneuvers in thesevehicles. Note: The Control Trac selector knob s...
Page 220 - Driving off-road with truck and utility vehicles; stability enhancement system can be turned off
Shifting from 2H, A4WD or 4H to 4L 1. Bring the vehicle to a stop andkeep the brake pedal depressed. 2. Place the gearshift in N (Neutral). 3. Move the control to the 4Lposition. Note: Some noise may be heard as the system shifts or engages. Shifting from 4L to 4H, A4WD or 2H 1. Bring the vehicle to...
Page 222 - lower center of gravity. Utility and four-wheel drive vehicles are; If your vehicle gets stuck
Vehicles with a higher center of gravity such as utility andfour-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any morethan low-slung sports cars are desig...
Page 223 - Control Trac four–wheel drive system
called for. Avoid abrupt steering, acceleration or braking which couldresult in an increased risk of loss of vehicle control, vehicle rolloverand/or personal injury. Use all available road surface to return thevehicle to a safe direction of travel. • In the event of an emergency stop, avoid skidding...
Page 225 - Driving through deep water may damage the transmission.; Driving on hilly or sloping terrain; Avoid driving crosswise or turning on steep; . A danger lies in losing traction, slipping sideways and
If the transmission, transfer case or front axle are submerged in water,their fluids should be checked and changed, if necessary. Driving through deep water may damage the transmission. If the front or rear axle is submerged in water, the axle lubricant shouldbe replaced. After driving through mud, ...
Page 228 - Maintenance and Modifications; DRIVING THROUGH WATER
Each day before you drive, checkyour tires. If one looks lower thanthe others, use a tire gauge to checkpressure of all tires, and adjust ifrequired. Check tire pressure with atire gauge every few weeks(including spare). Safe vehicleoperation requires your tires to beset at the proper pressure and y...
Page 232 - Calculating the load your vehicle can carry/tow; Trailer towing
Do not use replacement tires with lower load carrying capacitiesthan the originals because they may lower the vehicle’s GVWR and GAWR limitations. Replacement tires with a higher limit than theoriginals do not increase the GVWR and GAWR limitations. Exceeding any vehicle weight rating limitation cou...
Page 233 - TRAILER TOWING; Thoroughly prepare your vehicle for towing. Refer to
TRAILER TOWING Trailer towing puts additional loadson your vehicle’s engine,transmission, axle, brakes, tires, andsuspension. For your safety and tomaximize vehicle performance, besure to use the proper equipmentwhile towing. Follow these guidelines to ensuresafe towing procedure: • Stay within your...
Page 235 - Vehicle loading; Integrated hitch rating
Do not exceed the maximum loads listed on the Safety ComplianceCertification label. For load specification terms found on the label, referto Vehicle loading in this chapter. Remember to figure in the tongue load of your loaded trailer when figuring the total weight. Towing trailers beyond the maximu...
Page 236 - Adjusting an equalizing hitch so the rear bumper of the vehicle is; Safety chains
Towing trailers beyond the maximum tongue weight exceeds thelimit of the towing system and could result in vehicle structuraldamage, loss of vehicle control and personal injury. Preparing to tow Use the proper equipment for towing a trailer and make sure it isproperly attached to your vehicle. See y...
Page 237 - When towing a trailer:
If you use a rental trailer, follow the instructions that the rental agencygives to you. Do not attach safety chains to the bumper. Trailer brakes Electric brakes and manual, automatic or surge-type trailer brakes aresafe if installed properly and adjusted to the manufacturer’sspecifications. The tr...
Page 238 - Trailer towing tips; Allow more distance for stopping with a trailer attached.; Launching or retrieving a boat; When backing down a ramp during boat launching or retrieval:; RECREATIONAL TOWING (ALL WHEELS ON THE GROUND)
Trailer towing tips • Practice turning, stopping and backing up before starting on a trip toget the feel of the vehicle trailer combination. When turning, makewider turns so the trailer wheels will clear curbs and other obstacles. • Allow more distance for stopping with a trailer attached. • If you ...
Page 239 - Vehicles equipped with Control Trac four-wheel drive system:
2WD vehicles (with automatic transmissions): • Place the transmission in N (Neutral) • Maximum speed is 56 km (35 mph) • Maximum distance is 80 km (50 miles) If a distance of 80 km (50 miles) or a speed of 56 km (35 mph) must beexceeded, the drive shaft will have to be removed before the vehicle ist...
Page 240 - Roadside Emergencies
GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program. Thisprogram is separate from the New Vehicle Limited Warranty. The serviceis available: • 24–hours, seven days a week • for the New Vehicle Limited...
Page 242 - FUSES AND RELAYS
The fuel pump shut-off switch has ared reset button on top of it and islocated beneath the air suspensionswitch (if equipped). Use the following procedure to reset the fuel pump shut-off switch. 1. Turn the ignition to the OFF position. 2. Check the fuel system for leaks. 3. If no fuel leak is appar...
Page 243 - Standard fuse amperage rating and color; Passenger compartment fuse panel / power distribution box
Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wiredamage and could start a fire. Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link ca...
Page 245 - The fuses are coded as follows.; Location
The fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 10A* Run/Accessory - Front wipermotor, Instrument cluster, Rearwiper motor, Tire PressureMonitor System (TPMS) module 2 20A* Turn signal/Hazard flasher,Stoplamp switch, AdvanceTracstopl...
Page 248 - RH low beam
Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 18 10A* Auxiliary A/C temperature blenddoor actuator, Auxiliary A/C frontauxiliary control, Turn signalflasher, Electrochromatic mirror,Auxiliary mode motor, Climatecontrolled seat modules 19 10A* Restraints Control Mod...
Page 249 - Trailer tow right turn/stop lamps
Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 27 5A* Compass module, Reverse sensingsystem module, Brake shiftinterlock solenoid, Overdrivecancel switch, Air suspensionmodule (Run/Start sense) 28 5A* PCM relay coil, Speed controlrelay coil, SecuriLock transceiver 2...
Page 250 - Trailer tow left turn/stop lamps
Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 39 20A* Console power points (front andrear of console), Instrument panelpower point (bench seat) 40 20A* DRL relays, DRL foglamps, DRLheadlamp relay coil, Headlampswitch (headlamps), Multifunctionswitch (flash-to-pass)...
Page 253 - When driving with the dissimilar spare tire/wheel,
CHANGING THE TIRES If you get a flat tire while driving, do not apply the brake heavily.Instead, gradually decrease your speed. Hold the steering wheel firmlyand slowly move to a safe place on the side of the road. The use of tire sealants may damage your tires. The use of tiresealants may also dama...
Page 254 - Spare tire information; Location of the spare tire and tools; Item; Removing the jack and tools
• Comfort and noise • Ground clearance and parking at curbs • Winter weather driving capability • Wet weather driving capability • All-Wheel Driving Capability (if applicable) • Load Leveling Adjustment (if applicable) When driving with the dissimilar spare tire/wheel additional cautionshould be giv...
Page 255 - Tire change procedure
2. Remove the jack and tools assembly tray from the compartment byturning the wing-nut counterclockwise to relieve tension against the jackassembly tray.3. Unsnap the wheel lug nut wrench, jack extension and handle from theplastic tray. Remove the jack and instruction sheet from the trayassembly. Re...
Page 260 - touch. Set the parking brake on
JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames,sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes andclothing, if contacted. Do not attempt to push-start your vehicle. A...
Page 261 - Connecting the jumper cables; In the illustrations,
Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal ofthe discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+)termi...
Page 262 - Do not; use fuel lines, engine rocker covers or the intake
3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to the jumpstarting stud located in the rear of the engine compartment, near thebattery. Do not use fuel lines, engine rocker covers or the intake manifold a...
Page 263 - explosion of the gases that surround the battery.; Jump starting; Start the engine of the disabled vehicle.; Removing the jumper cables; Remove the jumper cable from the
Do not connect the end of the second cable to the negative (-)terminal of the battery to be jumped. A spark may cause an explosion of the gases that surround the battery. 5. Ensure that the cables are clear of fan blades, belts, moving parts ofboth engines, or any fuel delivery system parts. Jump st...
Page 265 - relearn
4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the engine computer can relearn its idle conditions. + – + – 2004 Expedition (exd) Owners Guid...
Page 266 - WRECKER TOWING; Air suspension; in the
WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, yourroadside assistance service provider. It is recommended that your vehicle be towed with a wheel lift or flatbedequipment. Do not tow with a slingb...
Page 268 - In the United States:; Customer Assistance
GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer forwarranty repairs. While any Ford dealership handling your vehicle linewill provide warranty service, we recommend you return to your sellingdealer who wants to ensure your continued satisfaction. Pl...
Page 270 - FORD EXTENDED SERVICE PLAN; The Dispute Settlement Board is:
In the United States, a warranty dispute must be submitted to theDispute Settlement Board before taking action under the Magnuson-MossWarranty Act, or to the extent allowed by state law, before pursuingreplacement or repurchase remedies provided by certain state laws. Thisdispute handling procedure ...
Page 273 - Making a decision; To request a DSB Brochure/Application
Making a decision Board members review all available information related to eachcomplaint, including oral presentations, and arrive at a fair and impartialdecision. Board review may be terminated at any time by either party. Every effort is made to decide the case within 40 days of the date thatall ...
Page 274 - GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA
In the CAMVAP program, impartial third-party arbitrators conducthearings at mutually convenient times and places in an informalenvironment. These impartial arbitrators review the positions of theparties, make decisions and, when appropriate, render awards to resolvedisputes. CAMVAP decisions are fas...
Page 277 - Wash the vehicle first.; Cleaning
WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...
Page 278 - PAINT CHIPS; Always read the instructions before using the products.; ALUMINUM WHEELS AND WHEEL COVERS
PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam) toyour dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and in...
Page 280 - WINDOWS AND WIPER BLADES; Do not use abrasives, as they may cause scratches.; INSTRUMENT PANEL AND CLUSTER LENS
WINDOWS AND WIPER BLADES The windshield, rear and side windows and the wiper blades should becleaned regularly. If the wipers do not wipe properly, substances on thevehicle’s glass or the wiper blades may be the cause. These may includehot wax treatments used by commercial car washes, tree sap, or o...
Page 281 - INTERIOR; Remove dust and loose dirt with a vacuum cleaner.; CLEANING THE CLIMATE CONTROLLED SEATS (IF EQUIPPED); In some instances, color or dye transfer can occur when wet; UNDERBODY
INTERIOR For fabric, carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Motorcraft Extra StrengthUpholstery Cleaner (ZC-41). • If grease or tar is present on the material, spot-clean the area firstwith Motorcraft Spot and St...
Page 282 - FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS; Motorcraft Custom Clearcoat Polish (ZC–8–A)
FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products availableto clean your vehicle and protect its finishes. These quality productshave been specifically engineered to fulfill your automotive needs; theyare custom designed to complement the styl...
Page 283 - SERVICE RECOMMENDATIONS; Information Guide; PRECAUTIONS WHEN SERVICING YOUR VEHICLE; Maintenance and Specifications
SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes trackingroutine service easy. If your vehicle requires professional service, your dealership can providethe...
Page 284 - OPENING THE HOOD
OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease handle located under thebottom of the instrument panel. 2. Go to the front of the vehicle andrelease the auxiliary latch that islocated under the front center ofthe hood. 3. Lift the hood until the liftcylinders hold it open. 2004 Expediti...
Page 285 - IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 4.6L V8 engines 1. Battery 2. Automatic transmission fluid dipstick 3. Engine oil filler cap 4. Power steering fluid reservoir 5. Engine oil dipstick 6. Brake fluid reservoir 7. Engine coolant reservoir 8. Air filter assembly 9. Windshield washer flui...
Page 287 - WINDSHIELD WASHER FLUID; Lubricant specifications; Checking and adding washer fluid for the liftgate; Make sure the vehicle is on level ground.
WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely. Only use a washer fluid that meetsFord specification WSB-M8B16–A2.Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic c...
Page 288 - If the oil level is; between the MIN and MAX marks,; the oil level is; Adding engine oil; Checking the engine
4. Open the hood. Protect yourself from engine heat. 5. Locate and carefully remove theengine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL...
Page 289 - Install the indicator and ensure it is fully seated.; Engine oil and filter recommendations
2. If the engine oil level is not within the normal range, add only certifiedengine oil of the recommended viscosity. Remove the engine oil filler capand use a funnel to pour the engine oil into the opening. 3. Recheck the engine oil level. Make sure the oil level is not above theMAX mark on the eng...
Page 290 - BATTERY; Scheduled Maintenance Guide
It is recommended you use the appropriate Motorcraft oil filter (oranother brand meeting Ford specifications) for your engine application. BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for...
Page 291 - Wash hands after handling; Shift strategy
Batteries normally produce explosive gases which can causepersonal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery,always shield your face and protect your eyes. Always provide properventilation. When lifting a plastic-case...
Page 292 - ENGINE COOLANT; RETURN
battery. When the battery is disconnected or a new battery is installed,the engine must relearn its idle and fuel trim strategy for optimumdriveability and performance. To begin this process: 1. With the vehicle at a complete stop, set the parking brake. 2. Put the gearshift in P (Park), turn off al...
Page 293 - Adding engine coolant; 0–50 mixture of coolant and water provides the following:
concentration testing is possible with a hydrometer or antifreeze tester(such as the Rotunda Battery and Antifreeze Tester, 014–R1060). Thelevel of coolant should be maintained at the “cold full” of “cold fill range”level in the coolant reservoir. If the level falls below, add coolant per theinstruc...
Page 294 - , until the appropriate fill level is obtained.
If the engine coolant has not been checked at the recommended interval,the engine coolant reservoir may become low or empty. If the reservoir islow or empty, add engine coolant to the reservoir. Refer to Adding engine coolant in this chapter. Note: Automotive fluids are not interchangeable; do not u...
Page 295 - Alcohol; Do not add extra inhibitors or additives to the coolant.; These
• Do not use alcohol, methanol, brine or any engine coolantsmixed with alcohol or methanol antifreeze (coolant). Alcohol and other liquids can cause engine damage from overheating orfreezing. • Do not add extra inhibitors or additives to the coolant. These can be harmful and compromise the corrosion...
Page 296 - Recycled engine coolant; Used engine coolant should be disposed of in an appropriate; Coolant refill capacity; Refill capacities; Severe climates; If you drive in extremely hot climates:; NEVER decrease the coolant concentration below 40%.
necessary, add enough 50/50 concentration of engine coolant anddistilled water to bring the liquid level to the proper level. If you have to add more than 1.0 liter (1.0 quart) of engine coolant permonth, have your dealer check the engine cooling system. Your coolingsystem may have a leak. Operating...
Page 297 - What you should know about fail-safe cooling; How fail-safe cooling works
• Decreased engine coolant concentrations below 40% willdecrease the corrosion protection characteristics of the enginecoolant and may cause engine damage. • Decreased engine coolant concentrations below 40% willdecrease the freeze protection characteristics of the enginecoolant and may cause engine...
Page 298 - WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Once the engine temperature cools, the engine can be re-started. Takeyour vehicle to a service facility as soon as possible to minimize enginedamage. When fail-safe mode is activated You have limited engine power when in the fail-safe mode, so drive thevehicle with caution. The vehicle will not be a...
Page 300 - Fuel Filler Cap; When fueling your vehicle:
When refueling always shut the engine off and never allowsparks or open flames near the filler neck. Never smoke while refueling. Fuel vapor is extremely hazardous under certain conditions.Care should be taken to avoid inhaling excess fumes. The flow of fuel through a fuel pump nozzle can produce st...
Page 302 - If you have run out of fuel:; Fuel Filter
It should not be necessary to add any aftermarket products to your fueltank if you continue to use high quality fuel of the recommended octanerating. Aftermarket products could cause damage to the fuel system.Repairs to correct the effects of using an aftermarket product in yourfuel may not be cover...
Page 303 - Filling the tank; Calculating fuel economy
possible. Fuel expense, frequency of fill-ups or fuel gauge readings areNOT accurate as a measure of fuel economy. We do not recommendtaking fuel economy measurements during the first 1,600 km (1,000 miles)of driving (engine break-in period). You will get a more accuratemeasurement after 3,000 km–5,...
Page 304 - Habits
3. After at least three to five tank fill-ups, fill the fuel tank and recordthe current odometer reading. 4. Subtract your initial odometer reading from the current odometerreading. 5. Follow one of the simple calculations in order to determine fueleconomy: Calculation 1: Multiply liters used by 100...
Page 305 - EPA window sticker
• Resting your foot on the brake pedal while driving may reduce fueleconomy. • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fueleconomy. • Use recommended...
Page 306 - EMISSION CONTROL SYSTEM
It is important to note the box in the lower left corner of the windowsticker. These numbers represent the range of fuel economy expected onthe vehicle under optimum conditions. Your fuel economy may varydepending upon the method of operation and conditions. EMISSION CONTROL SYSTEM Your vehicle is e...
Page 308 - First, at least 10 minutes of driving on an expressway or highway.; CHECKING AND ADDING POWER STEERING FLUID
condition. To ready the on-board diagnostics system for I/M testing, aminimum of 30 minutes of city and highway driving is necessary asdescribed below: • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop-and-go, city-type traffic withat le...
Page 309 - Refer to your
4. Check the fluid level in thereservoir. It should be between theMIN and MAX lines. Do not addfluid if the level is in this range. 5. If the fluid is low, add fluid insmall amounts, continuouslychecking the level until it reachesthe range between the MIN andMAX lines. Be sure to put the capback on ...
Page 311 - DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
The transmission fluid should be inthis range if at normal operatingtemperature (66°C-77°C[150°F-170°F]). The transmission fluid should be inthis range if at ambient temperature(10°C-35°C [50°F-95°F]). High fluid level Fluid levels above the safe rangemay result in transmission failure.An overfill c...
Page 312 - AIR FILTER MAINTENANCE; Motorcraft part numbers; Changing the air filter element
AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervalsfor changing the air filter element. When changing the air filter element, use only the Motorcraft air filterelement listed. Refer to Motorcraft part numbers in this chapter. Note: Do not start your engine w...
Page 313 - INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
3. Remove the air filter elementfrom the air filter housing. 4. Install a new air filter element. Be careful not to crimp the filterelement edges between the air filter housing and cover. This could causefilter damage and allow unmetered air to enter the engine if not properlyseated. 5. Replace the ...
Page 316 - Information on “P” type tires
Information on “P” type tires P215/65R15 95H is an example of atire size, load index and speedrating. The definitions of theseitems are listed below. (Note thatthe tire size, load index and speedrating for your vehicle may bedifferent than this example.) 1. P: Indicates a tire, designated by the Tir...
Page 319 - Indicates a tire, designated by; Load Range/Load Inflation; Indicates the tires
Additional information contained on the tire sidewall for “LT” typetires “LT” type tires have some additionalinformation than those of “P” typetires; these differences aredescribed below: 1. LT: Indicates a tire, designated by the Tire and Rim Association(T&RA), that is intended for serviceon li...
Page 324 - Tire wear
Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a Ford or Lincoln/Mercury dealership to check for and correct any wheelmisalignment, tire imbalance or mechanical problem involved before tirerotation. Note: Your ...
Page 325 - Highway hazards; Tire Replacement Requirements
• Severe abrasion on the sidewall If your vehicle has a leak in the exhaust system, a road tire or the sparetire may be exposed to hot exhaust temperatures requiring the tire to bereplaced. Safety practices Driving habits have a great deal to do with your tire mileage and safety. • Observe posted sp...
Page 326 - This vehicle is equipped with a Tire Pressure Monitoring System
Only use replacement tires and wheels that are the same sizeand type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire orwheel not recommended by Ford can affect the safety andperformance of your vehicle, which could result in ...
Page 328 - Tire inflation pressure; SNOW TIRES AND CHAINS; Follow these guidelines when using snow tires and chains:
Changing tires with TPMS It is recommended that you alwayshave your tires serviced by a dealeror qualified technician. Each road tire is equipped with a tirepressure sensor mounted on thewheel inside the tire connectedto the valve stem. The tirepressure sensor must beunbolted from the wheel prior to...
Page 331 - Engine coolant
Fluid Ford PartName Application Capacity Engine coolant 3 MotorcraftPremium GoldEngine Coolant(yellow-colored) 4.6L V8 withoutaux rear heat 16.1L(17.0 quarts) 4.6L V8 withaux rear heat 17.3L(18.2 quarts) 5.4L BaseRadiator withoutaux rear heat 18.4L(19.4 quarts) 5.4L Heavy DutyTrailer TowRadiator wit...
Page 332 - Scheduled Maintenace Guide
Fluid Ford PartName Application Capacity Windshieldwasher fluid MotorcraftPremiumWindshieldWasherConcentrate All 4.1L(4.5 quarts) 1 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstickhandle. Check the container to ...
Page 333 - none
LUBRICANT SPECIFICATIONS Item Ford partname Ford partnumber Fordspecification Hinges, latches,striker platesand rotors, seattracks, fuel fillerdoor hinge andspring Multi-PurposeGrease XG-4 or XL-5 ESR-M1C159-Aor ESB-M1C93-B Lock cylinders,swing-awayspare tire carrierpadlock Penetrating andLock Lubri...
Page 335 - ENGINE DATA
1 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstickhandle. Check the container to verify the fluid being added is of thecorrect type. Refer to your Scheduled Maintenance Guide to determine the correct service int...
Page 336 - Vehicle dimensions
Vehicle dimensions 4x2 mm (in) 4x4 mm (in) (2) Vehicle widthwith mirrors folded 2029(79.9) 2029(79.9) (2) Vehicle widthwith optional runningboards 2074(81.7) 2074(81.7) (3) Overall height(with roof rack) 1948(76.7) 1944(76.5) (4) Wheelbase 3023(119.0) 3023(119.0) (5) Track - Front 1701(67.0) 1701(67...
Page 339 - Manual 6–speed ZF; Code
Truck application: Code Transmission Description Manual transmission M Manual 5–speed (AKK)) C Manual 5–speed overdrive (Close ratio) W Manual 5–speed overdrive (Dana ZF) G Manual 6–speed ZF Automatic transmission Y Automatic 4–speed overdrive (CD4E) U Automatic 4–speed overdrive (4R70W) T Automatic...
Page 340 - Rear wheel drive automatic transmission
Code Transmission/Transaxle Description Rear wheel drive automatic transmission U 4–speed overdrive (4R70W) A 5–speed overdrive (5R55N) 2004 Expedition (exd) Owners Guide (post-2002-fmt)USA English (fus) Maintenance and Specifications 340
Page 341 - Accessories
GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for yourvehicle through your local authorized Ford or Ford of Canada dealer.These quality accessories have been specifically engineered to fulfill yourautomotive needs; they are custom designed to co...
Page 344 - Index
A ABS (see Brakes) .....................202 Accessory delay ........................107 Air bag supplementalrestraint system ................176, 180 and child safety seats ............178description ......................176, 180disposal ....................................183driver air bag ..........
Page 346 - Heating
recommendations ...................289refill capacities ........................330specifications ..................333, 335 Exhaust fumes ..........................201 F Fail safe cooling ........................297 Floor mats .................................131 Fluid capacities .....................