Ford 2004 E-450 v.3- User Manual

SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury to yourself or others? Inthis guide, answers to such questions are contained in commentshighlighted by the warning triangle symbol. These comments should beread and observed. Warning symbol...

SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-BumperCoverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0LPower Stroke Diesel Engine Coverage. In addition, your vehicle is eligiblefor Emissions Defect and Emissions Performance Warranties. For adetai...

Special instructions For your added safety, your vehicle is fitted with sophisticated electroniccontrols. Please read the section Supplemental restraint system (SRS) in the Seating and Safety Restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury...

Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance PreparationPackage, it may be utilized as an ambulance. Ford urges ambulancemanufacturers to follow the recommendations of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder’s Layout Book and the Qual...

Notice to owners of natural gas fueled vehicles Before you drive your vehicle, be sure to read the Dedicated Natural Gas Vehicle supplement. This book contains important operation and maintenance information. Middle East/North Africa vehicle specific information For your particular global region, yo...

These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...

WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make ...

Brake system warning light: To confirm the brake system warninglight is functional, it willmomentarily illuminate when theignition is turned to the ON position when the engine is not running, orin a position between ON and START, or by applying the parking brakewhen the ignition is turned to the ON ...

Low fuel: Illuminates when the fuel level in the fuel tank is at or nearempty (refer to Fuel gauge in this chapter). Check gauge: Illuminates when any of the following conditions hasoccurred: • The engine coolant temperatureis high. • The engine oil pressure is low. Turn signal: Illuminates when the...

GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperaturegauge: Indicates engine coolant temperature. At normal operatingtemperature, the needle will be inthe normal range (between “H” and“C”). If it enters the red section, the engine is overheating. Stopthe vehicle as soon...

Odometer: Registers the total miles (kilometers) of the vehicle. Trip odometer: Registers the miles (kilometers) of individual journeys.Press the SELECT/RESET controlonce to switch from the odometer tothe trip odometer. Press the controlagain to select Trip A and Trip B features. To reset the trip, ...

AM/FM STEREO (IF EQUIPPED) 1. Seek: Press / to find the next listenable station down/up thefrequency band. 2. Tune: Press / to manually adjust the radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 4. Memory preset buttons: To set a station: Select frequency bandAM/FM...

4. Tape AMS: In tape mode, press and hold to activate AutomaticMusic Search (allows you to quicklylocate the beginning of the tape selection being played or to skip to thenext selection). Then, press REW (for the beginning of the currentselection) or FF (to advance to the next selection). The tape M...

felt tip marker rather than adhesive labels. Ballpoint pens maydamage CDs. Please contact your dealer for further information. PREMIUM IN-DASH SIX CD SOUND SYSTEM (IF EQUIPPED) 1. Seek: Press and release SEEK / for previous/next strong station, or track of thecurrent disc. 2. Rewind: Press and hold ...

5. Eject: Press to eject a CD. Press and hold to eject all loaded discs. Ifdisc is not removed, it will reloadinto the system. Works with the ignition on or off. 6. Bass: Press BASS; then press SEL / to decrease/increase the bass output. Treble: Press TREB; then press SEL / to decrease/increase the ...

• Remove loose labels before inserting tapes. • Allow tapes which have been subjected to extreme heat, humidity orcold to reach a moderate temperature before playing. • Clean the cassette player head with a cassette cleaning cartridge after10–12 hours of play to maintain good sound/operation. Don’t:...

REAR SEAT ENTERTAINMENT SYSTEM (IF EQUIPPED) Quick Start — How to get going To operate the system: 1. Your AutoVision 威 system is automatically activated when the vehicle ignition and the audio system are ON. Note: The VCP will not generate sound if the vehicle’s audio system isn’t turned on. 2. If ...

• When the vehicle’s cabin temperature is very low and then is heatedquickly, or the humidity is very high within the vehicle, the inside ofthe windows most likely will be fogged. Under these conditions, theinside of the VCP most likely is dewed. • When a dewed condition exists, the dew sensor circu...

• On screen display • Protection circuits Playback and format • The videocassette player of your AutoVision 威 system can only be used in the “playback” mode. You are not able to record with your system. • The system plays standard videocassettes marked “VHS” (or “S-VHS). VCP protection circuits Tape...

VCP controls 1. LED display The display lamp will light up in green when power is supplied to thevideocassette player. 2. POWER key Press to toggle between ON/OFF. When the power is ON, other keys(PLAY, FF, REW, STOP) will illuminate. 3. PLAY key Press to playback a videocassette tape. 4. REWIND/REV...

8. REW button Press to rewind the tape. 9. FF button Press to fast forward the tape. 10. STOP button Press to stop the tape. Battery replacement Batteries are supplied with the remote control unit. However, they aresimply for operation check and will only work for a short time.Slide battery cover of...

AutoVision 姞 controls The AutoVision 威 controls allow the rear seat passengers to operate the radio, tape, CD or CD DJ(if equipped). Parental control Your AutoVision 威 system allows you to have control over the rear seat controls. The system is automatically activated when the ignition is ON.This en...

Flip-down screens The screens rotate down to view and up into the housing to store whennot in use. Ensure that the screens are latched into the housing whenbeing stored. 1. 6.4” (diagonal) color liquid crystal display (LCD) screen.2. Screen housing.3. Dimmer switch. Rotate to increase/decrease the b...

Auxiliary input jacks The auxiliary input jacks on theAutoVision 威 control panel accepts video and audio connectors for allstandard video games (Nintendo 威 , PlayStation 威 , etc.) Other compatible devices such as DVD players,camcorders and portable CD playerscan also be connected to theauxiliary jac...

Video source selection The MEDIA control determineswhich video (VCP or Auxiliaryinput) is seen on the AutoVision 威 screen. When the vehicle ignition is ON andthe system is not in VCP mode, theAutoVision 威 selects the Auxiliary input as the video source. (If thereis not a video source connected tothe...

The following are some possible messages that may illuminate on yourLED display and their meanings. Illuminates when there is avideocassette in the system duringpower off. Illuminates when there is avideocassette in the system duringpower on. Illuminates when a videocassette isejected from the syste...

To re-install the VCP in your vehicle, insert the VCP into the console andpush lightly until the VCP clicks into place. To use the AutoVision 威 system in your home, you will need: • a DC 12V power converter rated for 1.5 amps/min and • Patch cords with RCA style connectors These parts are available ...

1. VIDEO IN Connect this terminal to theAUDIO OUT terminal of yourother apparatus (DVD, gamemachine, etc.). 2. AUDIO IN LR Connect these terminal(s) to theAUDIO OUT terminals of yourother apparatus (DVD, gamemachine, etc.). 3. Plug headphones into these jacks. 2004 Econoline (eco) Owners Guide (post...

HEATER ONLY SYSTEM(IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in thevehicle. 2. Temperature selection: Controls the temperature of theairflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief d...

HEADLAMP CONTROL • The first position turns on theparking, tail, license plate andside marker lamps. • The outer position turns on theheadlamps. Battery saver The battery saver will turn off the courtesy lamps in 10 minutes if a dooris left open and the key is not in the ignition. The battery saver ...

HEADLAMP AIM ADJUSTMENT To adjust the horizontal and vertical aim of your headlamps, do thefollowing: 1. Park your vehicle on a levelsurface about 25 feet (7.6 meters)away from a vertical plain surface(3). Check your headlamp alignmentat night or in a dark area so thatyou can see the headlamp beampa...

TURN SIGNAL CONTROL • Push down to activate the leftturn signal. • Push up to activate the right turnsignal. INTERIOR LAMPS Cargo and dome lamps with rear headliner Rear cargo lamps equipped with anON/OFF/DOOR control will lightwhen: • doors are closed and the controlis in the ON position • control ...

Front and rear courtesy/readinglamps The dome portion of the lamp, thecenter light, can be turned on whenthe headlamp control is rotated fullycounterclockwise or when any dooris opened. The reading lamp portion, the two outer lights, can only be toggled onand off at the lamp. BULBS Replacing exterio...

Replacing tail lamp/turn/backup lamp bulbs 1. Turn the headlamp switch to theOFF position and then remove thefour screws and the lamp assemblyfrom vehicle. 2. Rotate bulb socketcounterclockwise and remove fromlamp assembly. 3. Carefully pull the bulb straightout of the socket and push in thenew bulb...

MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you toincrease the speed of the wipers;rotate towards you to decrease thespeed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe ofthe wipers without washer fluid. • a quick pus...

TILT STEERING WHEEL To adjust the steering wheel: 1. Pull and hold the steering wheelrelease control toward you. 2. Move the steering wheel up ordown until you find the desiredlocation. 3. Release the steering wheelrelease control. This will lock thesteering wheel in position. Never adjust the steer...

1. Place Velcro hook onto side ofaftermarket transmitter opposite ofactuator control. 2. Place the transmitter into storagecompartment, control down. 3. Place the provided heightadaptors onto the back of theGARAGE control as needed. 4. Press the GARAGE control toactivate the transmitter. Electronic ...

The compass reading may be affected when you drive near largebuildings, bridges, power lines and powerful broadcast antenna. Magneticor metallic objects placed in or on the vehicle may also affect compassaccuracy. Adjustments may need to be made to the zone and calibrationof the compass. Compass zon...

CELL PHONE USE The use of Mobile Communications Equipment has become increasinglyimportant in the conduct of business and personal affairs. However,drivers must not compromise their own or others’ safety when usingsuch equipment. Mobile Communications can enhance personal safetyand security when app...

The telescoping feature (ifequipped) allows the mirror toextend approximately 3.15 inches(80 mm). This feature is especiallyuseful to the driver when towing atrailer. SPEED CONTROL (IF EQUIPPED) With speed control set, you can maintain a speed of 30 mph (48 km/h)or more without keeping your foot on ...

KEYS The key operates all locks on your vehicle. You should always carry asecond key with you in a safe place in case you require it in anemergency.Your keys are programmed to your vehicle; using a non-programmed keywill not permit your vehicle to start. If you lose your dealer suppliedkeys, replace...

Note: Replacement of the battery will not cause the remote transmitter to become deprogrammed from your vehicle. The remote transmittershould operate normally after battery replacement. Replacing lost remote entry transmitters If you would like to have your remote entry transmitter reprogrammedbecau...

SEATING Notes: Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk ofinjury in a collision or sudden stop. Adjusting the front manual seat ...

Pull lever up to adjust seatback. Using the manual lumbar support The lumbar support control islocated on the inboard side of thedriver’s seat. Turn the lumbar support controlclockwise to increase firmness. Turn the lumbar support controlcounterclockwise to increasesoftness. Adjusting the front powe...

Press to raise or lower the rearportion of the seat cushion. Press the control to move the seatforward, backward, up or down. Quick release captains chair (7 passenger second row only) To remove the seat: 1. Disengage the lap/shoulder beltfrom the seat by inserting a key orsmall screwdriver into the...

Stow the tongue end of thedetachable anchor. 2. Pull the seat latch handle, thenpull the seat toward the right side ofthe vehicle to disengage four pinsfrom the floor mount. 3. Remove the seat. To install the seat: Check to see that the seat and seatback is latched securely inposition. Keep floor ar...

2. Pull the LH/RH seat latchhandles, located under the seat,rearward to release the latch hookends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from therear strikers prior to lifting the front hooks out from the front strikers. 4. With assistance, remove the ...

SAFETY RESTRAINTSSafety restraints precautions Always drive and ride with your seatback upright and the lapbelt snug and low across the hips. To reduce the risk of injury, make sure children sit in the backseat where they can be properly restrained. Never let a passenger hold a child on his or her l...

When to use the automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt willstill retract to remove any slack in the shoulder belt. The automaticlocking mode is not available on the driver safety belt. This mode should be used any time a child safety seat is inst...

After any vehicle collision, the safety belt systems at all outboardseating positions (except the driver position, which does not have this feature) must be checked by a qualified technician to verifythat the automatic locking retractor feature for child seats is stillfunctioning properly. In additi...

Front safety belt height adjustment Adjust the height of the shoulderbelt so the belt rests across themiddle of your shoulder. To adjust the shoulder belt height,push the button and slide the heightadjuster up or down. Release thebutton and pull down on the heightadjuster to make sure it is locked i...

Reasons given... Consider... “I was in a hurry” Prime time for an accident. BeltMinder reminds us to take a fewseconds to buckle up. “Seat belts don’t work” Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. “Traffic is light” N...

Deactivating/activating the BeltMinder feature Read steps 1 - 5 thoroughly before proceeding with thedeactivation/activation programming procedure. The BeltMinder feature can be deactivated/activated by performing thefollowing procedure: Before following the procedure, make sure that: • the parking ...

will flash 4 times per second for 3 seconds, followed by 3 seconds withthe light off, then followed by the airbag warning light flashing 4 timesper second for 3 seconds again. 5. After receiving confirmation, the deactivation/activation procedure iscomplete. Safety belt extension assembly If the saf...

Children and air bags Children must always be properlyrestrained. Accident statisticssuggest that children are safer whenproperly restrained in the rearseating positions than in the frontseating position. Failure to followthese instructions may increase therisk of injury in a collision. Air bags can...

Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone toindicate the condition of the system. Refer to Air bag readiness section in the Instrument Cluster chapter. Routine maintenance of the air bag is not required. A difficulty with the system i...

Important SRS precautions The SRS is designed to work withthe safety belt to help protect thedriver and right front passengerfrom certain upper body injuries. Airbags DO NOT inflate slowly; there isa risk of injury from a deploying airbag. All occupants of the vehicle, including the driver, should a...

Do not attempt to service, repair, or modify the air bagsupplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. Children and safety belts If the child is the proper size, restrain the child in a safety seat. Childrenwho are too large for child safety seats (as specified...

• Can the child sit all the way backagainst the vehicle seat back withknees bent comfortably at theedge of the seat withoutslouching? • Does the lap belt rest low across the hips? • Is the shoulder belt centered on the shoulder and chest? • Can the child stay seated like this for the whole trip? Typ...

The shoulder belt should cross the chest, resting snugly on the center ofthe shoulder. The lap belt should rest low and snug across the hips,never up high across the stomach. If the booster seat slides on the vehicle seat, placing a rubberized meshsold as shelf or carpet liner under the booster seat...

7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with your knee on thechild seat. 8. Allow the safety belt to retract toremove any slack in the belt. 9. Before placing the child in theseat, forcibly tilt the seat forwardand back to...

Because the last row of seats is not equipped with either childtether or LATCH anchors and is spaced closer to the row of seats in front, Do not use forward-facing or rear-facing child seats (other than belt-positioning boosters) in the last row. Air bags can kill or injure a child in a child seat. ...

3. Clip the tether strap hook to theseat pedestal at the location shown. 4. Install the child safety seat tightly using the LATCH anchors or safetybelts. Follow the instructions in this chapter. 5. Tighten the child safety seat tether strap according to themanufacturer’s instructions. Second, Third ...

STARTING Positions of the ignition 1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. 2. LOCK, locks the automatictransmission gearshift lever andallows key removal. 3. OFF, shuts off the engine and allaccessories without locking thesteering wh...

Starting the engine 1. Turn the key to 4 (ON) withoutturning the key to 5 (START). 2. Turn the key to 5 (START), thenrelease the key as soon as theengine starts. Excessive crankingcould damage the starter. Note: If the engine does not start within five seconds on the first try, turn the key to 3 (OF...

BRAKES Occasional brake noise is normal. If a metal-to-metal, continuous grindingor continuous squeal sound is present, the brake linings may be worn-outand should be inspected by a qualified service technician. If the vehiclehas continuous vibration or shudder in the steering wheel while braking,th...

TRACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly whenone wheel is on a poor traction surface. Under normal conditions, theTraction-Lok axle functions like a standard rear axle. The axle mayexhibit a slight noise or vibration in tight turns with low...

The van should be operated by an experienced driver. An organizationthat owns a 15–passenger van should select one or two experienceddrivers to drive the van on a regular basis. These drivers will gainvaluable experience handling the van. This experience will help makeeach trip safer. The van should...

2 (Second) This position allows for second gear only. • Provides engine braking. • Use to start-up on slippery roads. • To return to (Overdrive), move the gearshift lever into the (Overdrive) position. • Selecting 2 (Second) at higher speeds will cause the transmission todownshift to second gear at ...

If your vehicle gets stuck in mud or snow If your vehicle gets stuck in mud or snow, it may be rocked out byshifting between forward and reverse gears, stopping between shifts in asteady pattern. Press lightly on the accelerator in each gear. Do not rock the vehicle if the engine is not at normal op...

Forced downshifts • Allowed in D (Drive) with Overdrive or D (Drive) without Overdrive. • Depress the accelerator to the floor. • Allows transmission to select an appropriate gear. DRIVING THROUGH WATER If driving through deep or standing water is unavoidable, proceed veryslowly especially when the ...

Do not use replacement tires with lower load carrying capacitiesthan the originals because they may lower the vehicle’s GVWR and GAWR limitations. Replacement tires with a higher limit than theoriginals do not increase the GVWR and GAWR limitations. Exceeding any vehicle weight rating limitation cou...

Towing a trailer places an additional load on your vehicle’s engine,transmission, axle, brakes, tires and suspension. Inspect thesecomponents carefully after any towing operation. Note: Do not exceed the GVWR or the GAWR specified on the certification label. Towing trailers beyond the maximum recomm...

Trailer lamps Trailer lamps are required on most towed vehicles. Make sure all runninglights, brake lights, turn signals and hazard lights are working. See yourdealer or trailer rental agency for proper instructions and equipment forhooking up trailer lamps. Using a step bumper (if equipped) The rea...

• Allow more distance for stopping with a trailer attached. • The trailer tongue weight should be 10–15% of the loaded trailerweight. • If you will be towing a trailer frequently in hot weather, hillyconditions, at GCW, or any combination of these factors, considerrefilling your rear axle with synth...

RECREATIONAL TOWING (ALL WHEELS ON THE GROUND) An example of recreational towing would be towing your vehicle on atrip behind a motorhome. Follow these guidelines if you have the needfor recreational towing of your vehicle with all four wheels on theground. These guidelines are designed to ensure th...

GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program. Thisprogram is separate from the New Vehicle Limited Warranty. The serviceis available: • 24–hours, seven days a week • for the New Vehicle Limited...

Canadian customers who require roadside assistance, call1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford MotorCompany will reimburse a reasonable amount. To obtain reimbursementinformation, U.S. Ford or Mercury vehicles customers call1-800-241-3673; Lincoln vehicle custo...

FUSES AND RELAYS Fuses If electrical components in thevehicle are not working, a fuse mayhave blown. Blown fuses areidentified by a broken wire withinthe fuse. Check the appropriatefuses before replacing any electricalcomponents. Note: Always replace a fuse with one that has the specified amperage r...

To remove a fuse use the fuse puller tool provided on the fuse panelcover. The fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 5A 4–Wheel Anti–lock Brake System(4WABS) module 2 10A Remote Keyless Entry (RKE),O/D cancel, Low vacuum (Diese...

Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 43 20A circuit breaker Power windows 44 — Not used Power distribution box The power distribution box is located in the engine compartment. Thepower distribution box contains high-current fuses that protect yourvehicle’s...

Relay modules Instrument panel relay module The instrument panel relay module is located behind the radio in thecenter of the instrument panel. Have a certified technician or your dealerservice this module, if required. The relays are coded as follows: Relay location Description 1 Interior lamps 2 O...

• Use more than one dissimilar spare tire/wheel at a time • Use commercial car washing equipment • Use snow chains on the end of the vehicle with the dissimilar sparetire/wheel The usage of a dissimilar spare tire/wheel can lead to impairment of thefollowing: • Handling, stability and braking perfor...

To remove the spare tire: 1. Open the rear doors and removethe thumb screw and anti-theftbracket. If finger pressure will notremove the thumb screw, use thelug wrench to loosen the screw. 2. Remove the access cover fromthe rubber strip behind the leftdoor. 3. Remove the jack handle from theright sid...

Rear axle jacking points - Allmodels except E-350 Dual RearWheel (DRW) and E-450: Rear axle jacking points - E-350Dual Rear Wheel (DRW) andE-450: Front axle jacking points: Place the jack under the pin on the front surface of the front axle. Do not place the jack under oron the steering linkage. • R...

1. Lay the tire on the ground with the valve stem facing in the directionspecified on the Tire Changing Instructions located with the jackhardware. 2. Slide the wheel partially under the vehicle and install the retainerthrough the wheel center. Pull on the cable to align the components atthe end of ...

Bolt size Wheel lug nut torque* lb.ft. N • m E-150: 1/2–20 100 135 E-250, E-350 andE-450: 9/16–18 140 190 * Torque specifications are for nut and bolt threads free of dirt andrust. Use only Ford recommended replacement fasteners. On all two-piece flat wheel nuts,apply one drop of motor oil betweenth...

Batteries contain sulfuric acid which can burn skin, eyes andclothing, if contacted. Do not attempt to push-start your vehicle. Automatictransmissions do not have push-start capability; doing so maydamage the catalytic converter. Preparing your vehicle When the battery is disconnected or a new batte...

Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal ofthe discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+)termi...

3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker ...

3. Once the disabled vehicle has been started, run both engines for anadditional three minutes before disconnecting the jumper cables. Removing the jumper cables Remove the jumper cables in the reverse order that they wereconnected. 1. Remove the jumper cable from the ground metal surface. Note: In ...

3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...

WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, yourroadside assistance service provider. Ford recommends your vehicle be towed with a wheel lift or flatbed. Donot tow with a slingbelt. Ford Motor C...

GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer forwarranty repairs. While any Ford dealership handling your vehicle linewill provide warranty service, we recommend you return to your sellingdealer who wants to ensure your continued satisfaction. Pl...

replacement or repurchase remedies provided by certain state laws. Thisdispute handling procedure is not required prior to enforcing statecreated rights or other rights which are independent of theMagnuson-Moss Warranty Act or state replacement or repurchase laws. FORD EXTENDED SERVICE PLAN You can ...

Every effort is made to decide the case within 40 days of the date thatall requested information is received by the Board. Since the Boardgenerally meets once a month, it may take longer for the Board toconsider some cases. After a case is reviewed, the Board mails you a decision letter and aform on...

parties, make decisions and, when appropriate, render awards to resolvedisputes. CAMVAP decisions are fast, fair, and final; the arbitrator’saward is binding both to you and Ford of Canada. CAMVAP services are available in all territories and provinces. For moreinformation, without charge or obligat...

WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...

• Do not allow paint sealant to come in contact with the sliding doorelectrical contact switches. Paint sealant or other contaminants couldinterfere with the proper operation of the power locks or radiospeakers. If necessary, clean the contacts with Motorcraft Bug and TarRemover (ZC-42) to remove an...

• Do not spray a hot engine with cold water to avoid cracking theengine block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all partsthat require cleaning and pressure rinse clean. • Cover the highlighted areas to prevent water damage when cleaningthe engine....

• Do not use abrasives, as they may cause scratches. • Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol orwindshield washer solution. Be sure to replace wiper blades when theyappear worn or do not function properly. INSTRU...

Do not use cleaning solvents, bleach or dye on the vehicle’sseatbelts, as these actions may weaken the belt webbing. LEATHER SEATS (IF EQUIPPED) Your leather seating surfaces have a clear, protective coating over theleather. • To clean, use a soft cloth with Motorcraft Deluxe Leather and VinylCleane...

SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes trackingroutine service easy. If your vehicle requires professional service, your dealership can providethe...

OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease handle located under thebottom left corner of the instrumentpanel. 2. Go to the front of the vehicle and release the auxiliary latch that islocated in the center top of the grill. 3. Lift the hood and secure it with the prop rod. HOOD 2004...

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Windshield washer fluid reservoir 2. Engine oil filler cap 3. Automatic transmi...

WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely. Only use a washer fluid that meetsFord specification WSB-M8B16–A2.Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic c...

5. Locate and carefully remove theengine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MINmark, add enough...

4. Install the indicator and ensure it is fully seated. 5. Fully install the engine oil filler cap by turning the filler cap clockwise1/4 of a turn until three clicks are heard or until the cap is fully seated. To avoid possible oil loss, DO NOT operate the vehicle with theengine oil level indicator...

BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for severe usage or in high temperature climates and only forframe mounted deep cycle auxiliary batteries, check the batteryelectrolyte level....

Batteries normally produce explosive gases which can causepersonal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery,always shield your face and protect your eyes. Always provide properventilation. When lifting a plastic-case...

7. Drive the vehicle to complete the relearning process. • The vehicle may need to be driven 10 miles (16 km) or more torelearn the idle and fuel trim strategy. • If you do not allow the engine to relearn its idle trim, the idlequality of your vehicle may be adversely affected until the idletrim is ...

• Enables calibrated gauges to work properly. When the engine is cold, check thelevel of the engine coolant in thereservoir. • The engine coolant should be at the “FULL COLD” level or within the“COLD FILL RANGE” as listed on the engine coolant reservoir(depending upon application). • Refer to the Sc...

Do not add engine coolant when the engine is hot. Steam andscalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluidcontainer. If sprayed on the windshield, engine...

remove the coolant pressure relief cap on the radiator of a vehicle withan overflow system, follow these steps to add engine coolant. To reduce the risk of personal injury, make sure the engine iscool before unscrewing the coolant pressure relief cap. The cooling system is under pressure; steam and ...

Used engine coolant should be disposed of in an appropriate manner. Follow your community’s regulations and standards for recyclingand disposing of automotive fluids. Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, referto Refill capacities in this section....

Never remove the coolant reservoir cap while the engine isrunning or hot. 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problemincreases the chance of engine damage. Take your vehicle to aservice facility as soon as possible. WHA...

Use the following guidelines to avoid static build-up when filling anungrounded fuel container: • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including thecargo area). • Keep the fuel pump nozzle in contact with the fuel container whilefill...

Many of the world’s automakers approved the World-wide Fuel Charterthat recommends gasoline specifications to provide improvedperformance and emission control system protection for your vehicle.Gasolines that meet the World-wide Fuel Charter should be used whenavailable. Ask your fuel supplier about...

Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal tothe rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and theempty reserve combined. Indicated ca...

Calculation 1: Multiply liters used by 100, then divide by total kilometers traveled. Calculation 2: Divide total miles traveled by total gallons used. Keep a record for at least one month and record the type of driving (cityor highway). This will provide an accurate estimate of the vehicle’s fuelec...

• Operating a vehicle with the wheels out of alignment will reduce fueleconomy. • Use recommended engine oil. Refer to Lubricant specifications in this chapter. • Perform all regularly scheduled maintenance items. Follow therecommended maintenance schedule and owner maintenance checksfound in your v...

engine must warm up to its normal operating temperature. Once started,do not turn off the engine until the above driving cycle is complete. CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid.Refer to the scheduled maintenanceguide for the service intervalschedules. If adding flu...

6. If the fluid is low, add fluid in small amounts, continuously checkingthe level until it reaches the FULL COLD range. Be sure to put thedipstick back in the reservoir. BRAKE FLUID RESERVOIR The fluid level will drop slowly asthe brakes wear, and will rise whenthe brake components are replaced.Flu...

Automatic transmission fluid filter (if equipped) The TorqShift automatictransmission is equipped with aserviceable external fluid filtermounted on the driver’s side of thetransmission. Refer to the Scheduled Maintenance Guide for service intervals. To replace the transmission filter: 1. Shut off th...

Changing the air filter element 1. Disconnect the fresh air inlet tubefrom the radiator support. 2. Open the clamp that secures thetwo halves of the air filter housingtogether. 3. Carefully separate the two halvesof the air filter housing. 4. Remove the air filter elementfrom the housing. 5. Install...

11. Maximum Load: Indicates the maximum load in kilograms and pounds that can be carried by the tire. Refer to the tire label or thesafety certification label, which is located on the B-Pillar or the edge ofthe driver’s door, for the correct tire pressure for your vehicle 12. Treadwear, Traction and...

Additional information contained on the tire sidewall for “LT” typetires “LT” type tires have some additionalinformation beyond those of “P”type tires; these differences aredescribed below: 1. LT: Indicates a tire, designated by the Tire and Rim Association(T&RA), that is intended for serviceon ...

5. Repeat this procedure for each tire, including the spare. Note: Some spare tires require higher inflation pressure than the other tires. Check the tire label on the B pillar or the edge of the driver’s doorfor the recommended spare tire pressure. 6. Visually inspect the tires to make sure there a...

WARNING An inflated tire and rim can be very dangerous if improperly used, serviced or maintained. To reduce the risk of serious injury, never attempt to re-inflate a tire which has been run flator seriously under-inflated without first removing the tire from thewheel assembly for inspection. Do not...

Note: If your tires show uneven wear ask a qualified technician at a Ford or Lincoln/Mercury dealership to check for and correct any wheelmisalignment, tire imbalance or mechanical problem involved before tirerotation. Note: Your vehicle may be equipped with a dissimilar spare tire/wheel. A dissimil...

Never spin the tires in excess of the 35 mph (55 km/h) pointindicated on the speedometer. Highway hazards No matter how carefully you drive there’s always the possibility that youmay eventually have a flat tire on the highway. Drive slowly to theclosest safe area out of traffic. This may further dam...

MOTORCRAFT PART NUMBERS Component 1 4.6L V8 engine 5.4L V8 engine 6.8L V10 engine Air filter element FA-1634 FA-1634 FA-1634 Battery(standard) BXT-65-750 BXT-65-750 BXT-65-750 Battery(auxiliary) BH-65DC BH-65DC BH-65DC Fuel filter FG-872 FG-872 FG-872 Oil filter FL-820-S FL-820-S FL-820-S PCV valve ...

Refer to Vehicle Emissions Control Information (VECI) decal for sparkplug gap information. 4 Only available with 6.0L Diesel engine/TorqShift transmission. Part number is FT-145. REFILL CAPACITIES Fluid Ford PartName Application Capacity Brake fluid Motorcraft HighPerformanceDOT 3 MotorVehicle Brake...

Fluid Ford PartName Application Capacity Rear axle 4 Motorcraft SAE75W-90 FuelEfficient HighPerformanceSynthetic rearaxle lubricant 2 Visteon 8.8/9.75inchconventional andTraction-Lok 2.6 (5.5 pints) 3 SAE 75W-140Synthetic RearAxle Lubricant 2 Dana M70HD(M273HD)E-350 DSO 3.5L (7.4 pints) 3 Dana M60(M...

Item Ford partname Ford partnumber Fordspecification Lock cylinders MotorcraftPenetrating andLock Lubricant Motorcraft XL-1 none Power steeringfluid MotorcraftMERCON 威 ATF XT-2-QDX MERCON 威 Automatictransmission(4R100) 1 MotorcraftMERCON 威 ATF XT-2-QDX MERCON 威 Automatictransmission(4R70/75 E-W) 1 M...

1 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstickhandle. Check the container to verify the fluid being added is of thecorrect type. Refer to your Scheduled Maintenance Guide to determine the correct service int...

Cutaway/commercial stripped chassis models Body style Dimension E-250 – Inches (mm) E-350 – Inches(mm) E-450SuperDuty –Inches(mm) (1) Overall height Refer to Body Builder for specifications. (2) Track (Front /Rear) 69.4 (1763)/ 66.6 (1692) Cutaway: 69.4 (1763)SRW: 72.1(1831)DRW: 73.2(1859) StrippedC...

TRANSMISSION/TRANSAXLE CODE DESIGNATIONS You can find a transmission/transaxle code on the vehicle certificationlabel. The following table tells you which transmission or transaxle eachcode represents. TRUCK APPLICATION: Code Transmission Description Manual transmission M Manual 5–speed (AKK)) C Man...

Code Transmission Description D Automatic 5–speed overdrive (5R44E) R Automatic 5–speed overdrive (5R55S) PASSENGER CAR APPLICATION: Code Transmission/Transaxle Description Front wheel drive manual transaxle R 5–speed overdrive (MTX75) W 5–speed overdrive (M5) Front wheel drive automatic transaxle A...

GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for yourvehicle through your local authorized Ford or Ford of Canada dealer.These quality accessories have been specifically engineered to fulfill yourautomotive needs; they are custom designed to co...

A Accessory delay ..........................70 Air bag supplementalrestraint system ..................96, 101 and child safety seats ..............98description ........................96, 101disposal ....................................100driver air bag ............................98indicator light...

Windows power .........................................70 Windshield washer fluid andwipers ..........................................65 checking and adding fluid .....191replacing wiper blades .............65 Wrecker towing .........................172 2004 Econoline (eco) Owners Guide (post-2002-f...