Ford 2003 F-550 v.3- User Manual

Fuel pump shut-off switch In the event of an accident the safety switch will automatically cut off the fuel supply to the engine. The switch can also be activated through sudden vibration(e.g. collision when parking). To reset the switch, refer to the Fuel pump shut-off switch in the Roadside emerge...

BREAKING-IN YOUR VEHICLE Your vehicle does not need an extensive break-in. Try not to drivecontinuously at the same speed for the first 1,600 km (1,000 miles) ofnew vehicle operation. Vary your speed to allow parts to adjustthemselves to other parts. Drive your new vehicle for at least 800 km (500 m...

Data Recording Computers in your vehicle are capable of recording detailed datapotentially including but not limited to information such as: • the use of restraint systems including seat belts by the driver andpassengers, • information about the performance of various systems and modules inthe vehic...

Notice to owners of diesel-powered vehicles Read the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’sGuide Supplement for information regarding correct operation andmaintenance of your diesel-powered light truck. Notice to owners of pickup trucks and utility type vehicles Utility vehicle...

If your vehicle is equipped with theFord Ambulance PreparationPackage, it will be indicated on theCertification label. The label islocated on the driver’s side doorpillar or on the rear edge of thedriver’s door. You can determinewhether the ambulancemanufacturer followed Ford’srecommendations by dir...

These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...

WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make ...

Check gage: Illuminates when any of the following conditions hasoccurred: • The engine coolant temperatureis high. • The engine oil pressure is low. • The fuel gauge is at, or near empty. Brake system warning light: To confirm the brake system warninglight is functional, it willmomentarily illuminat...

Safety belt: Reminds you to fasten your safety belt. A chime will alsosound to remind you to fasten yoursafety belt. Charging system: Illuminates when the battery is not charging properly. Check air suspension(if equipped): Illuminates when the air suspension switch is turnedOFF, the load limit is e...

Four wheel drive low(if equipped): Illuminates when four-wheel drive low is engaged. Four wheel drive indicator(if equipped): Illuminates when four-wheel drive is engaged. Door ajar: Illuminates when the ignition is in the ON position andany door is open. Turn signal: Illuminates when the left or ri...

GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperaturegauge: Indicates engine coolant temperature. At normal operatingtemperature, the needle will be inthe normal range (between “H” and“C”). If it enters the red section, the engine is overheating. Stopthe vehicle as soon...

Trip odometer: Registers the kilometers (miles) of individualjourneys. To reset, depress thecontrol. Tachometer: Indicates the engine speed in revolutions per minute.Driving with your tachometerpointer continuously at the top ofthe scale may damage the engine. Battery voltage gauge (manualtransmissi...

Fuel gauge: Indicates approximately how much fuel is leftin the fuel tank (when the ignitionis in the ON position). The fuelgauge may vary slightly when thevehicle is in motion or on a grade. Refer to Filling the tank in the Maintenance and Specifications chapter for more information.. Transmission ...

Red area (over temperature) — the transmission fluid is overheating.Stop the vehicle to allow thetemperature to return to normalrange. If the gauge is operating in the Yellow or Red area, stop the vehicle andverify the airflow is not restricted such as snow or debris blocking airflowthrough the gril...

AM/FM STEREO 1. Seek: Press / to find the next strong station down/up thefrequency band. 2. Tune: Press / to manually change radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 4. Memory preset buttons: To set a station: Select frequency bandAM/FM; tune to a station, p...

AM/FM STEREO CASSETTE 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers. 3. CLK: To set the hour, press and hold CLK. Then press SEEK todecrease or increase the hours. To set the minute, press and hold CLK and press TUNE to decrease...

next selection). Then, press REW (for the beginning of the currentselection) or FF (to advance to the next selection). The tape MUST havea blank section of at least four seconds duration between programs. 5. Side 1–2: Press to change tape direction. 6. REW (rewind): Press to rewind the tape. FF (fas...

6. Bass: Press BASS; then press SEL / to decrease/increase the bass output. Treble: Press TREB; then press SEL / to decrease/increase the treble output. 7. Select: Use with Bass, Treble, Balance and Fade controls to adjustlevels. Use with MENU to set theclock and engage RDS. 8. Balance: Press BAL; t...

5. Line up the CD with the grooveof the disc holder. Ensure that thelabel on the CD faces downwards. 6. Press the disc holder until it lockssecurely into the magazine. Ensure that the disc holder isevenly inserted and at the samelevel as the magazine (A). The unitwill not operate if the disc holder ...

Keep the CD changer door closed. Coins and foreign objects will damagethe CD player and void your audio system warranty. RADIO FREQUENCIES AM and FM frequencies are established by the Federal CommunicationsCommission (FCC) and the Canadian Radio and TelecommunicationsCommission (CRTC). Those frequen...

CD/CD PLAYER CARE Do: • Handle discs by their edges only. Never touch the playing surface. • Inspect discs before playing. Clean only with an approved CD cleanerand wipe from the center out. Don’t: • Expose discs to direct sunlight or heat sources for extended periodsof time. • Insert more than one ...

HEATER ONLY SYSTEM(IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in thevehicle. 2. Temperature selection: Controls the temperature of theairflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief d...

HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, licenseplate lamps and tail lamps. Turns the headlamps on. Autolamp control (if equipped) The autolamp system provides lightsensitive automatic on-off control ofthe exterior lights normallycontrolled by the hea...

Foglamp control (if equipped) The headlamp control also operatesthe foglamps. The foglamps can beturned on only when the headlamp control is in the , or position and the high beams are notturned on. In autolamp mode, the foglampswon’t be operational until lightingconditions warrant the activation of...

COURTESY/READING LAMPS (IF EQUIPPED) The dome lamp lights when thecontrol is in the DOOR (left)position, any door is open, theinstrument panel switch is pushedpast the detent and when any of theremote entry controls are pressedwhile the ignition is off. The reading lamps can be turned onby pressing ...

3. Remove bulb retainer ring byturning it counterclockwise, thenslide the ring off the plastic base 4. Pull bulb out of headlampassembly. Handle a halogen headlamp bulb carefully and keep out ofchildren’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your ha...

5. Remove the four screws and theheadlamp retaining ring fromheadlamp. 6. Disconnect the electricalconnector and remove headlamp. Install the new bulb(s) in reverse order. Replacing front parking/turn signal bulbs 1. Make sure headlamp switch is in OFF position and open the hood. 2. Remove the two s...

Replacing tail lamp/turn/backup lamp bulbs — F250/F350 only 1. Make sure the headlamp switch isin the OFF position and then openthe tailgate to expose the lampassemblies. 2. Remove the two bolts from thetail lamp assembly and carefully pullthe lamp assembly from the tailgatepillar by releasing the t...

Replacing cargo lamp and high-mount brakelamp bulbs 1. Make sure the headlamp switch isin the OFF position. 2. Remove the two screws and lampassembly from vehicle as wiringpermits. 3. Remove the bulb socket byrotating counterclockwise. 4. Pull the bulb straight out of thesocket. Replacing roof marke...

Replacing license plate lamp bulbs The license plate bulbs are locatedbehind the rear bumper. To changethe license plate lamp bulbs: 1. Reach behind the rear bumper tolocate the bulb. 2. Twist the bulb socketcounterclockwise and carefully pullto remove it from the lampassembly. 3. Pull out the old b...

MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you toincrease the speed of the wipers;rotate towards you to decrease thespeed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe ofthe wipers without washer fluid. • a quick pus...

TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheelrelease control toward you. 2. Move the steering wheel up ordown until you find the desiredlocation. 3. Release the steering wheelrelease control. This will lock thesteering wheel in position. Never ad...

ILLUMINATED VISOR MIRROR (IF EQUIPPED) Lift the mirror cover to turn on thevisor mirror lamps. OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according toyour option package. Storage compartment (if equipped) Press the OPEN control to open thestorage compa...

5. Place the height adjusters ontothe back of the storagecompartment door. Add as manyadjusters needed to activate thegarage door opener. 6. Close the storage compartmentdoor and press the garage dooropener control to verify that itworks. If not, you may need to addmore adjusters. One-touch moon roo...

To tilt the moon roof: • To tilt into the vent position (when the glass panel is closed), pressand hold the front portion of the moon roof control. To close from thevent position, press and hold the rear portion of the control until theglass panel stops moving. Sliding shade: • The moon roof has a b...

One touch down Allows the driver’s window to openfully without holding the controldown. Press completely down onAUTO and release quickly. Pressagain to stop. Window lock (if equipped) The window lock feature allows onlythe driver to operate the powerwindows. To lock out all the window controlsexcept...

Heated outside mirrors (if equipped) Both main mirrors are heatedautomatically to remove ice, mistand fog. The mirrors areautomatically activated when thevehicle is started. Note: The mirrors may be hot to the touch but will not burn. This isa normal condition. The mirror heating elements aredesigne...

Running lamps Illuminates when the headlamps orparking lamps are on. This provides additional visibility ofyour vehicle to other drivers on theroad. Fold-away mirrors The mirrors can be manually folded forward or backwards for narrowspaces like driving through an automatic car wash or backing out of...

Reducing speed while using speed control There are two ways to reduce a setspeed: • Press and hold the COASTcontrol until you get to thedesired speed, then release thecontrol. You can also use theCOAST control to operate theTap-Down function. Press andrelease this control to decrease the vehicle set...

CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. Theseinclude: • Utility compartment withcassette/CD holder • Coin holder • Pen holder • Writing surface Use only soft cups in thecupholder. Hard objects can injure you in a collision. CELL PHONE USE The use...

Selectable features English/metric display Press this control to change the tripcomputer display between metricand English units. Mode control Each press of the MODE control willdisplay a different feature as follows: Average fuel economy. The display will indicate the vehicle’saverage fuel economy ...

The compass heading is displayed in average fuel economy modes, fuelrange modes and temperature modes. The compass reading may be affected when you drive near largebuildings, bridges, power lines and powerful broadcast antennas.Magnetic or metallic objects placed in or on the vehicle may also affect...

3. Press and hold both tripcomputer controls. Afterapproximately eight seconds, thetrip computer will enter CAL mode.CAL mode is indicated when thedisplay lights the “CAL” indicator. 4. Release both controls. The displaywill return to normal, except that theCAL indicator will remain lit until the co...

KEYS The key operates all locks on your vehicle. In case of loss, replacementkeys are available from your dealer. You should always carry a second key with you in a safe place in caseyou require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press control to unlock all doors. Press control to lo...

Childproof door locks • When these locks are set, therear doors cannot be opened fromthe inside. • The rear doors can be openedfrom the outside when the doorsare unlocked. The childproof locks are located onrear edge of each rear door andmust be set separately for eachdoor. Setting the lock for one ...

The UNLOCK feature will work again after: • a door has become ajar, • the ignition is turned to the ON position, or • using the UNLOCK control on your remote entry transmitter. This feature is initially turned off, but may be turned on by following theinstruction in the activation/deactivation proce...

• structures around the vehicle and • other vehicles parked next to the vehicle. To replace the battery: 1. Twist a thin coin between the twohalves of the remote entrytransmitter near the key ring. DONOT TAKE THE FRONT PART OFTHE REMOTE ENTRYTRANSMITTER APART. 2. Remove the old battery. 3. Insert th...

• the brake is pressed before reaching 8 km/h (5 mph) and • the vehicle is traveling more than 8 km/h (5 mph). Relock The autolock feature repeats when the following conditions are met: • the vehicle’s speed is less than 8 km/h (5 mph), and • any door is opened then closed while the ignition is in t...

SEATING Notes: Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk ofinjury in a collision or sudden stop. Full bench seat (if equipped) • ...

To gain access to the storagecompartment in your armrest, liftthe latch to open the lid. The lidcannot be opened in the uprightposition. Captain’s chair (if equipped) • Lift the bar to move the seatforward or rearward. Make surethat the seat is relatched intoplace. • To recline the seatback, pull th...

• Type B Press the control to move the seatforward or backward. Using the manual lumbar support For more lumbar support, turn thelumbar support control toward thefront of vehicle. For less lumbar support, turn thelumbar support control toward therear of vehicle. Heated seats (if equipped) To operate...

1. Pull lever to release seat cushion. 2. Rotate seat cushion up until itlocks into vertical storage position. RETURNING THE SEAT TO SEATING POSITION Always be sure that the seat is in a latched position, whether theseat is occupied or empty. If not latched, the seat may cause injury during a sudden...

It is extremely dangerous to ride in a cargo area, inside oroutside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people toride in any area of your vehicle that is not equipped with seats andsafety belts. Be sure everyone i...

2. To unfasten, push the releasebutton and remove the tongue fromthe buckle. The front outboard and rear outboard safety restraints in the vehicle arecombination lap and shoulder belts. The front outboard passenger andrear seat outboard safety belts have two types of locking modesdescribed below: Ve...

In the event of a collision, thecolored label (REPLACE BELT)may become visible. If this occurs, the safety belt must be replaced. Whenever the yellowportion of the label is visible, the safety belt must bereplaced. Failure to follow theseinstructions will affect the performance of the safety beltsan...

is involved in a collision that results in the activation of the safety beltpretensioners. Refer to the Safety belt maintenance section in this chapter. Failure to replace the safety belt assembly under the aboveconditions could result in severe personal injuries in the event of a collision. Front s...

Position the safety belt height adjusters so that the belt restsacross the middle of your shoulder. Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt andincrease the risk of injury in a collision. Lap belts Adjusting the lap belt The lap belt should fit snugl...

If... Then... The driver’s safety belt is notbuckled before the vehicle hasreached at least 5 km/h (3 mph)and 1-2 minutes have elapsedsince the ignition switch has beenturned to ON... The BeltMinder feature isactivated - the safety belt warninglight illuminates and the warningchime sounds for 6 seco...

Reasons given... Consider... “Traffic is light” Nearly 1 of 2 deaths occur in single-vehiclecrashes, many when no other vehicles are around. “Belts wrinkle myclothes” Possibly, but a serious crash can do much morethan wrinkle your clothes, particularly if you areunbelted. “The people I’mwith don’t w...

• The driver’s safety belt is unbuckled. • The parklamps/headlamps are in OFF position (If vehicle is equippedwith Autolamps, this will not affect the procedure). To reduce the risk of injury, do not deactivate/activate the BeltMinder feature while driving the vehicle. BeltMinder activation and deac...

Safety belt extension assembly If the safety belt is too short when fully extended, there is a 20 cm(8 inch) safety belt extension assembly that can be added (part number611C22). This assembly can be obtained from your dealer at no cost. Use only extensions manufactured by the same supplier as the s...

AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work withthe safety belt to help protect thedriver and right front passengerfrom certain upper body injuries. Airbags DO NOT inflate slowly; there isa risk of injury from a deploying airbag. All occupants of...

cause minor abrasions, swelling or temporary hearing loss. Because airbags must inflate rapidly and with considerable force, there is the risk ofdeath or serious injuries such as fractures, facial and eye injuries orinternal injuries, particularly to occupants who are not properlyrestrained or are o...

A difficulty with the system is indicated by one or more of the following: • The readiness light will eitherflash or stay lit. • The readiness light will notilluminate immediately afterignition is turned on. • A series of five beeps will be heard. The tone pattern will repeatperiodically until the p...

Turning the passenger air bag off 1. Insert the ignition key, turn theswitch to OFF position and hold inOFF position while removing thekey. 2. When the ignition is turned to theON position the OFF lightilluminates briefly, momentarilyshuts off and then turns back on.This indicates that the passenger...

Read all air bag Warning labels in the vehicle as well as the otherimportant air bag instructions and Warnings in this Owner’s Guide. NHTSA deactivation criteria (excluding Canada) 1. Infant. An infant (less than 1 year old) must ride in the front seat because: • the vehicle has no rear seat; • the ...

Transport Canada deactivation criteria (Canada Only) 1. Infant: An infant (less than 1 year old) must ride in the front seat because: • my vehicle has no rear seat; • the rear seat in my vehicle cannot accommodate a rear-facing infantseat; or • the infant has a medical condition which, according to ...

SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safetyrestraints for children. Also see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags. Important child restraint precautions You are required by...

Child booster seats Children outgrow a typical convertible or toddler seat when they weigh40 pounds and are around 4 years of age. Although the lap/shoulder beltwill provide some protection, these children are still too small forlap/shoulder belts to fit properly, which could increase the risk of se...

Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has aremovable shield, remove theshield and use the lap/shoulderbelt. If a seating position has alow seat back and no headrestraint, a backless booster seatmay place...

Follow all instructions provided by the manufacturer of thebooster seat. Never put the shoulder belt under a child’s arm or behind theback because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or tow...

7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with knee on thechild seat. 8. Allow the safety belt to retract toremove any slack in the belt. 9. Before placing the child in theseat, forcibly tilt the seat forwardand back to make...

The SuperCab rear seat has three straps behind the top of the seat backthat function as both routing loops for the tether straps and anchorloops. The tether strap anchors in your vehicle are in the following positions(shown from top view): Attach the tether strap only to the appropriate tether ancho...

installing the child seat. Refer to the Folding down the rear seats section in this chapter for information on how to operate the rear seats.5. Clip the tether strap to the anchor as shown. • Front seat (SuperCab only) • Front seats (Regular Cab) andRear seats (Crew Cab only) If the tether strap is ...

STARTING Positions of the ignition 1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. 2. LOCK, locks the steering wheel,automatic transmission gearshiftlever and allows key removal. Forvehicle equipped with a manualtransmission, you must depres...

Extended idling at high engine speeds can produce very hightemperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dryground cover. The emission system heats up the engine compartment and exhaust system,...

If starting a vehicle with an automatic transmission: • Make sure the parking brake isset. • Make sure the gearshift is in P(Park). If starting a vehicle with a manualtransmission: 1. Make sure the parking brake isset. 2. Push the clutch pedal to the floor. Driving 112

• Turn the key to 4 (ON) withoutturning the key to 5 (START). Make sure the corresponding lights illuminate or illuminate briefly. If alight fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate. Starting the engine 1. Turn the key to...

Four-wheel anti-lock brake system (ABS) (if equipped) Your vehicle may be equipped with an Anti-lock Braking System (ABS).This system helps you maintain steering control during emergency stopsby keeping the brakes from locking. Noise from the ABS pump motorand brake pedal pulsation may be observed d...

Parking brake To set the parking brake, press theparking brake pedal down until thepedal stops. The BRAKE warninglamp in the instrument clusterilluminates and remains illuminateduntil the parking brake is released. To release the brake, pull therelease lever. to prevent the pedalfrom releasing too q...

Loaded vehicles, with a higher center of gravity, may handledifferently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken whendriving a heavily loaded vehicle. AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED) Brake-shift interlock This ve...

(Overdrive) can be deactivated by pressing the transmission controlswitch on the end of the gearshiftlever. This will illuminate the O/DOFF lamp and activate Drive. Note: If the Overdrive OFF light flashes steadily at any time, have the system serviced immediately. Drive (not shown) Drive is activat...

• Depress the accelerator to the floor. • Allows transmission to select an appropriate gear. Shift strategy (4R100 automatic transmission) To account for customer driving habits and conditions, your 4R100automatic transmission electronically controls the shift quality by usingan adaptive learning st...

Do not rock the vehicle if the engine is not at normal operatingtemperature or damage to the transmission may occur. Do not rock the vehicle for more than a minute or damage to thetransmission and tires may occur, or the engine may overheat. MANUAL TRANSMISSION OPERATION (IF EQUIPPED) Using the clut...

Recommended shift speeds Downshift according to the following charts for your specificengine/drivetrain combination: Maximum downshift speeds 1 6-speed transmission Shift from: Transfer case position (if equipped) 2 2H or 4H 4L D (Overdrive) - 4 72 km/h (45 mph) 26 km/h (16 mph) 4 - 3 56 km/h (35 mp...

FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED) For important information regarding safe operation of this typeof vehicle, see Preparing to drive your vehicle in this chapter. When four–wheel drive (4WD) is engaged, power is supplied to all fourwheels through a transfer case. 4WD can be selected when...

Shifting from 4H (4WD High) to 4L (4WD Low) 1. Bring the vehicle to a complete stop. 2. Depress the brake. 3. Place the gearshift lever in N (Neutral) (automatic transmission) ordepress the clutch (manual transmission). 4. Move the transfer case shift leverthrough N (Neutral) directly to 4L(4WD Low)...

This position should only be usedwhen towing the vehicle. Do not leave the vehicle unattended with the transfer case in theN (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. Using the electronic shift 4WD system (if equipped) Positions of the...

Shifting from 2WD (2WD High) to 4x4 HIGH (4WD High) Rotate the 4WD control to the 4x4HIGH position at speeds up to 88km/h (55 mph). • The electronic shift 4WDsystem is designed to engage4x4 HIGH (4WD High) whenthe vehicle is moving. Ifshifted to 4x4 HIGH (4WDHIGH) while at complete stop,4x4 may not ...

4. Move the 4WD control to the 4x4LOW position. 5. Hold the shift conditions until theLOW RANGE indicator lightilluminates. 6. If the LOW RANGE indicator light does not illuminate within 15 seconds, drive the vehicle above 8km/h (5 mph), then repeat steps 1through 5 before reporting any shiftconcern...

Vehicles with a higher center of gravity such as utility andfour-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any morethan low-slung sports cars are desig...

not more. Additionally, smooth variations of the accelerator and/orbrake pedal pressure should be utilized if changes in vehicle speed arecalled for. Avoid abrupt steering, acceleration or braking which couldresult in an increased risk of loss of vehicle control, vehicle rolloverand/or personal inju...

Power is supplied to all four wheelsthrough a transfer case. On 4WDvehicles, the transfer case allowsyou to select 4WD when necessary.Information on transfer caseoperation and shifting procedurescan be found in the Driving chapter. Information on transfercase maintenance can be found in the Maintena...

Once through water, always try the brakes. Wet brakes do not stop thevehicle as effectively as dry brakes. Drying can be improved by movingyour vehicle slowly while applying light pressure on the brake pedal. Be cautious of sudden changes in vehicle speed or direction when youare driving in mud. Eve...

When climbing a steep slope or hill,start in a lower gear rather thandownshifting to a lower gear from ahigher gear once the ascent hasstarted. This reduces strain on theengine and the possibility of stalling. If you do stall out, do not try toturn around because you might rollover. It is better to ...

Avoid sudden braking as well. Although a 4WD vehicle may acceleratebetter than a two-wheel drive vehicle in snow and ice, it won’t stop anyfaster, because as in other vehicles, braking occurs at all four wheels. Donot become overconfident as to road conditions. Make sure you allow sufficient distanc...

Tires can be damaged during off-road use. For your safety, tires that aredamaged should not be used for highway driving because they are morelikely to blow out or fail. You should carefully observe the recommended tire inflation pressurefound on the safety compliance certification label attached to ...

and adversely affect driver and passenger safety. Frequent inspection ofvehicle chassis components is recommended if the vehicle is subjected toheavy off-road usage. Power take off (PTO) capability (if equipped) Some vehicles are equipped with Power Take Off (PTO) capability. Thesevehicles have a sp...

Always ensure that the weight of occupants, cargo and equipment iswithin the weight limitations, including both gross vehicle weight andfront and rear gross axle weight rating limits. Note: Do not exceed the GVWR or the GAWR specified on the certification label. Exceeding any vehicle weight rating l...

Load equalizing hitch When hooking up a trailer using a load equalizing hitch, always use thefollowing procedure:1. Park the unloaded vehicle on a level surface. With the ignition on andall doors closed, allow the vehicle to stand for several minutes so that itcan level.2. Measure the height of a re...

Using a step bumper (if equipped) The rear bumper is equipped with an integral hitch and only requires aball with a 25.4 mm (one inch) shank diameter. The bumper has a 2,270kg (5,000 lb.) trailer weight and 227 kg (500 lb.) tongue weight capacity. If it is necessary to relocate the trailer hitch bal...

• To aid in engine/transmission cooling and A/C efficiency during hotweather while stopped in traffic, place the gearshift lever in P (Park)(automatic transmission) or N (Neutral) (manual transmissions). • Vehicles with trailers should not be parked on a grade. If you mustpark on a grade, place whee...

RWD vehicles with 4x4 electronic shift transfer case or All WheelDrive (AWD) vehicles with automatic transmissions: Regarding recreational towing or having your vehicle towed, 4x4 vehicleswith electronic shift on the fly and AWD vehicles cannot be towed withany wheels on the ground (with the excepti...

• The Front Axle Accessory Reserve Capacity and the TARC listed onthe bottom right of the Safety Compliance Certification Label willdetermine whether or not the addition of a snowplow will overloadyour vehicle. • The weight of the snowplow and supporting components distributed tothe front axle must ...

Snowplowing with your air bag-equipped vehicle Your vehicle is equipped with a driver and passenger air bagSupplemental Restraint System (SRS) The SRS is designed to activate incertain frontal and offset frontal collisions when the vehicle sustainssufficient longitudinal deceleration. Careless or hi...

4WD operation while plowing • Shift transfer case to 4x4 LOW (4WD Low) when plowing in smallareas at speeds below 8 km/h (5 mph). • Shift transfer case to 4x4 HIGH (4WD High) when plowing largerareas or light snow at higher speeds. Do not exceed 24 km/h (15mph). • Do not shift the transmission from ...

GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program. Thisprogram is separate from the New Vehicle Limited Warranty. The serviceis available: • 24–hours, seven days a week • for the New Vehicle Limited...

Canadian customers who require roadside assistance, call1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford MotorCompany will reimburse a reasonable amount. To obtain reimbursementinformation, U.S. Ford or Mercury vehicles customers call1-800-241-3673; Lincoln vehicle custo...

This switch is located in the frontpassenger’s footwell, by the kickpanel access cover. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset theswitch by pushing in on the resetbutton. 4. Turn the ignition ON. 5. Wait a few seconds and...

Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 2A Grey Grey — — — 3A Violet Violet — — — 4A Pink Pink — — — 5A Tan Tan — — — 7.5A Brown Brown — — — 10A Red Red — — — 15A Blue Blue — — — 20A Yellow Yellow Yellow ...

If your vehicle is equipped with 4WD, a spare tire of a differentsize than the road tires should not be used. Use of such a tire could result in damage to driveline components and an increased riskof loss of vehicle control, vehicle rollover, personal injury or death. Location of the spare tire and ...

Tire change procedure 1. Park on a level surface, activatehazard flashers and set the parkingbrake. • Automatic transmission: Placegearshift lever in P (Park). • Manual transmission: Placegearshift lever in R (Reverse). • Electronic Shift On the Fly 4WD:Place transfer case in anyposition. • Manual s...

5. Loosen each wheel lug nutone-half turn counterclockwise butdo not remove them until the wheelis raised off the ground. When one of the rear wheels is off the ground, the transmissionalone will not prevent the vehicle from moving or slipping off the jack, even if the transmission is in P (Park) (a...

• Front passenger side (4x4) • Front driver side (4x4) Make sure the jack fits into thenotched area next to the differentialhousing. • Rear Roadside Emergencies 187

Never use the front or reardifferential as a jacking point. To lessen the risk ofpersonal injury, do not put any part of your body under thevehicle while changing a tire. Donot start the engine when yourvehicle is on the jack. The jack isonly meant for changing the tire. 8. Turn the jack handle cloc...

13. Position the jack according to the following guides: • Front (4x2) F350 • Front (4x2) F450/550 • Front driver side (4x4) Roadside Emergencies 189

The following steps apply to all vehicles: 19. Remove the jack and fullytighten the lug nuts in the ordershown. 20. Stow the flat tire. Refer to Stowing the spare tire if the vehicle is equipped with a spare tirecarrier. 21. Stow the jack, jack handle andlug wrench. Make sure the jack issecurely fas...

When a wheel is installed, always remove any corrosion, dirt orforeign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts thewheel. Installing wheels without correct metal-to-metal contact at thewheel mounting surfaces can cause...

JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames,sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes andclothing, if contacted. Do not attempt to push-start your vehicle. A...

Connecting the jumper cables 1. Connect the positive (+) booster cable to the positive (+) terminal ofthe discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+)term...

3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker ...

3. Once the disabled vehicle has been started, run both engines for anadditional three minutes before disconnecting the jumper cables. Removing the jumper cables Remove the jumper cables in the reverse order that they wereconnected. 1. Remove the jumper cable from the ground metal surface. Note: In ...

3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...

WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, yourroadside assistance service provider. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheelson the ground and the rear wheels ...

GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships toservice your vehicle. It is preferred that you return to the authorizeddealer where your vehicle was purchased when warranty repairs areneeded. However, you may also take your vehicle to another...

In some states (in the U.S.) you must directly notify Ford in writingbefore pursuing remedies under your state’s warranty laws. Ford is alsoallowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to theDispute Settlement Board before taking action un...

• available free to owners and lessees of qualifying Ford Motor Companyvehicles. The Dispute Settlement Board may not be available in all states. FordMotor Company reserves the right to change eligibility limitations, modifyprocedures and/or to discontinue this service without notice and withoutincu...

• A Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained byan independent consulting firm. The dealership Board member is chosenfrom Ford and Lincoln Mercury dealership management, recognized fortheir business leadership qualities. What...

before the Board, this is not a requirement and the Board will decide thecase whether or not an oral presentation is made. An oral presentationmay be requested by the Board as well. Making a decision Board members review all available information related to eachcomplaint, including oral presentation...

The CAMVAP program is a straight-forward and relatively speedyalternative to resolve a disagreement when all other efforts to produce asettlement have failed. This procedure is without cost to you and isdesigned to eliminate the need for lengthy and expensive legalproceedings. In the CAMVAP program,...

WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...

PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam) toyour dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and in...

• Never wash or rinse the engine while it is running; water in therunning engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products areavailable from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A...

INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then dry with a dry cloth. • Avoid cleaners or polish that increase the gloss of the upper portion ofthe instrument panel. The dull finish in this area helps protect thedriver from undesirable windshield reflection. Do n...

LEATHER SEATS (IF EQUIPPED, EXCEPT FOR THE KING RANCHF–250 AND F–350 CREWCAB) Your leather seating surfaces have a clear, protective coating over theleather. For King Ranch F-250 and F-350 CrewCab leather seats, refer toseparate section in this chapter. • To clean, use a soft cloth with Motorcraft D...

SCRATCHES In order to lessen the appearance of certain scratches and other wearmarks, apply conditioner on the affected area following the sameinstructions as in the Conditioning section. CONDITIONING Bottles of King Ranch Leather Conditioner are available at the KingRanch Saddle Shop. Visit the Web...

Motorcraft Deluxe Leather and Vinyl Cleaner (not available in Canada)(ZC-11–A) Ford Extra Strength Tar and Road Oil Remover* (not available inCanada) (B7A-19520–AA) Ford Extra Strength Upholstery Cleaner (not available in Canada)(E8AZ-19523–AA) Motorcraft Custom Bright Metal Cleaner (ZC-15) Motorcra...

SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes trackingroutine service easy. If your vehicle requires professional service, your dealership can providethe...

• Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N(Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease h...

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Engine oil dipstick 2. Clutch fluid reservoir (manual transmission) 3. Brake fluid r...

WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely. Only use a washer fluid that meetsFord specification WSB-M8B16–A2.Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic c...

5. Locate and carefully remove theengine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MINmark, add enough...

3. Recheck the engine oil level. Make sure the oil level is not above theMAX mark on the engine oil level indicator (dipstick). 4. Install the indicator and ensure it is fully seated. 5. Fully install the engine oil filler cap by turning the filler cap clockwise1/4 of a turn until three clicks are h...

BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for severe usage or in high temperature climates, check thebattery electrolyte level. Refer to the scheduled maintenance guide forthe service ...

When lifting a plastic-cased battery, excessive pressure on theend walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery.Lift the battery with a battery carrier or with your hands on oppositecorners. Keep batteries out of reach of ...

• Always dispose of automotivebatteries in a responsible manner.Follow your local authorizedstandards for disposal. Call yourlocal authorized recycling centerto find out more about recyclingautomotive batteries. ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant sho...

When the engine is cold, check thelevel of the engine coolant in thereservoir. • The engine coolant should be at the “cold fill level” or within the “coldfill range” as listed on the engine coolant reservoir (depending uponapplication). • Refer to the Scheduled Maintenance Guide for service interval...

Do not put engine coolant in the windshield washer fluidcontainer. If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. The cooling system in your vehicle is filled with either green-coloredMotorcraft Premium Engine Coolant meeting Ford specificationESE...

Recycled engine coolant Ford Motor Company recommends the use of a recycled engine coolantproduced by Ford-approved processes in vehicles originally equippedwith Motorcraft Premium Engine Coolant (green-colored). However, notall coolant recycling processes produce coolant that meets Fordspecificatio...

• Decreased engine coolant concentrations below 40% willdecrease the corrosion protection characteristics of the enginecoolant and may cause engine damage. • Decreased engine coolant concentrations below 40% willdecrease the freeze protection characteristics of the enginecoolant and may cause engine...

Once the engine temperature cools, the engine can be re-started. Takeyour vehicle to a service facility as soon as possible to minimize enginedamage. When fail-safe mode is activated You have limited engine power when in the fail-safe mode, so drive thevehicle with caution. The vehicle will not be a...

When refueling always shut the engine off and never allowsparks or open flames near the filler neck. Never smoke while refueling. Fuel vapor is extremely hazardous under certain conditions.Care should be taken to avoid inhaling excess fumes. The flow of fuel through a fuel pump nozzle can produce st...

in the United States) because it may cause these problems to becomemore pronounced. If the problems persist, see your dealer or a qualifiedservice technician. It should not be necessary to add any aftermarket products to your fueltank if you continue to use high quality fuel of the recommended octan...

• Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent. Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading(in kilometers or miles). 2. Each time you fill the tank, record ...

• Revving the engine before turning it off may reduce fuel economy. • Using the air conditioner or defroster may reduce fuel economy. • You may want to turn off the speed control in hilly terrain ifunnecessary shifting between third and fourth gear occurs.Unnecessary shifting of this type could resu...

• Four-wheel-drive operation (if equipped) is less fuel efficient thantwo-wheel-drive operation. • Close windows for high speed driving. EPA window sticker Every new vehicle should have the EPA window sticker. Contact yourdealer if the window sticker is not supplied with your vehicle. The EPAwindow ...

Soon” light is on, refer to the description in the Warning lights and chimes section of the Instrument cluster chapter. Your vehicle may not pass the I/M test with the “Check Engine/Service Engine Soon” light on. If the vehicle’s powertrain system or its battery has just been serviced,the on-board d...

6. Recheck the fluid level on the dipstick. Do not add fluid if the level isbetween the arrows in the FULL COLD range. 7. If the fluid is low, add fluid in small amounts, continuously checkingthe level until it reaches the FULL COLD range. Be sure to put thedipstick back in the reservoir. BRAKE FLUI...

4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. Ifnecessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure...

Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type offluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. Use of a non-approved automatic transmission fluid may causeinterna...

Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Fluid level should be at thebottom of the opening. 4. Add enough fluid through thefiller opening so that the fluid levelis at the bottom of the opening. 5. I...

Checking and adding transfer case fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Add only enough fluid throughthe filler opening so that the fluidlevel is at the bottom of theopening. Use only fluid that meets Ford specifications. Refer to Lubr...

Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. Changing the air filter element (gasoline engines only) 1. Loosen the clamp that securesthe air filter element in place. 2. Carefully separate the two halvesof the air filter housing. 3. Rem...

which all passenger car tires must meet under the Federal Motor VehicleSafety Standard No. 109. Grades B and A represent higher levels ofperformance on the laboratory test wheel than the minimum required bylaw. The temperature grade for this tire is established for a tire thatis properly inflated an...

Tire inflation information The F450 and F550 vehicles are equipped with a tire that is an all-steelradial. All-steel radial tires utilize steel cords in the sidewalls, and alsorequire increased inflation pressures of up to 95 psi. As such, theycannot be treated like normal light truck tires. Tire se...

• DRW – Six tire rotation If your vehicle is equipped with dualrear wheels it is recommended thatfront and rear tires (in pairs) berotated only side to side, with therear tires maintaining originalvehicle position. After tire rotation,inflation pressures must be adjustedfor the tires new positions i...

Make sure that all replacement tires are of the same size, type,speed rating, load-carrying capacity and tread design (e.g., “All Terrain”, “Touring”, etc.), as originally offered by Ford. Do not replace your tires with “high performance” tires or largersize tires. Failure to follow these precaution...

MOTORCRAFT PART NUMBERS Component* 5.4L V8 engine 6.8L V10 engine Air filter element FA-1634 FA-1634 Fuel filter FG-986B FG-986B Oil filter FL-820-S FL-820-S PCV valve EV-233 EV-233 Battery (Standard) BXT-65-650 BXT-65-650 Battery (Optional) BXT-65-750 BXT-65-750 Spark plugs-platinum** AGSF-22W AGSF...

LUBRICANT SPECIFICATIONS Item Ford partname orequivalent Ford partnumber Fordspecification Spindle bearing HighTemperature4X4 Front Axleand WheelBearing Grease E8TZ-19590–A ESA-M1C198–A Front axle(4X4) Hypoid Gear OilSAE 90 C6AZ-19580–E ESW-M2C105–A Rear axle Motorcraft SAE75W-140 HighPerformanceSyn...

Item Ford partname orequivalent Ford partnumber Fordspecification Engine coolant MotorcraftPremium EngineCoolant(green-colored) VC-4–A (inCanada,MotorcraftCXC-10) ESE-M97B44-A MotorcraftPremium GoldEngine Coolant(yellow-colored) VC-7–A WSS-M97B51-A1 Engine oil Motorcraft SAE5W-20 PremiumSynthetic Bl...

MERCON t , MERCON t V and MERCON t SP are not interchangeable. DO NOT mix MERCON t , MERCON t V and MERCON t SP. Use of dual usage fluids in an automatic transmission application requiring MERCON t SP may cause transmission damage. Use of a transmission fluid other than therecommended fluid may caus...

Vehicle identification number (VIN) The vehicle identification number isattached to a metal tag and islocated on the driver sideinstrument panel. (Please note thatin the graphic XXXX isrepresentative of your vehicleidentification number.) 1. World manufacturer identifier 2. Brake type and gross vehi...

FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for yourvehicle through your local authorized Ford, Lincoln, Mercury or Ford ofCanada dealer. These quality accessories have been specificallyengineered to fulfill your automotive needs; they are custom desi...

Box Aluminum Rack cargo storage systems (Trac Rac) Daytime running lights (DRL) Electrochromic inside mirror with compass Electrochromic inside mirror with compass and temperature display Fog lights Battery Warmer Highway safety and first aid kit Pickup box rails Running boards and tubular running b...

A Accessory delay ..........................54 Air bag supplemental restraintsystem ..........................................90 and child safety seats ..............92description ................................90disposal ......................................94driver air bag .........................

refill capacities ........................254specifications ..................258, 261 Exhaust fumes ..........................114 F Fail safe cooling ........................229 Fluid capacities .........................254 Foglamps .....................................40 Four-Wheel Drive vehicles ...

Power distribution box(see Fuses) ...............................178 Power door locks ..................65, 70 Power point .................................53 Power steering ..........................117 fluid, checking and adding ....240fluid, refill capacity ................254fluid, specification...