Page 2 - Table of Contents
Driving 107 Starting 107 Brakes 111 Transmission operation 113 Roadside Emergencies 135 Getting roadside assistance 135 Hazard flasher switch 136 Fuel pump shut-off switch 136 Fuses and relays 137 Changing tires 145 Jump starting 152 Wrecker towing 157 Customer Assistance 158 The dispute settlement ...
Page 3 - Copyright © 2002 Ford Motor Company
Accessories 208 Index 211 All rights reserved. Reproduction by any means, electronic or mechanicalincluding photocopying, recording or by any information storage and retrievalsystem or translation in whole or part is not permitted without writtenauthorization from Ford Motor Company. Ford may change...
Page 4 - Fuel pump; Introduction
CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or otherreproductive harm. In addition, certain fluids contained in vehicles andcertain pro...
Page 5 - Engine oil
SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possibledamage to others, your vehicle and its equipment? In this guide, answersto such questions are contained in comments highlighted by the warningtriangle symbol. These comm...
Page 6 - Seating and safety restraints; NEVER; Data Recording
SPECIAL NOTICES Special instructions For your added safety, your vehicle is fitted with sophisticated electroniccontrols. Please read the section Supplemental Restraint System (SRS) in the Seating and safety restraints chapter. Failure to follow the specific warnings and instructions could result in...
Page 7 - Notice to owners of pickup trucks and utility type vehicles; Be sure to read; MIDDLE EAST/NORTH AFRICA VEHICLE SPECIFIC INFORMATION
Notice to owners of pickup trucks and utility type vehicles Utility vehicles have a significantly higher rollover rate thanother types of vehicles. Before you drive your vehicle, please read this Owner’s Guide carefully.Your vehicle is not a passenger car. As with other vehicles of this type,failure...
Page 8 - Vehicle Symbol Glossary
These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...
Page 10 - WARNING LIGHTS AND CHIMES; The; CHECK; Instrument Cluster
WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make ...
Page 11 - Brake system warning light:; To; BRAKE
Check fuel cap: Illuminates when the fuel cap may not be properlyinstalled. Continued driving withthis light on may cause the CheckEngine warning light to come on.refer to Fuel filler cap in the Maintenance and Specifications chapter. Brake system warning light: To confirm the brake system warningli...
Page 12 - Driving; Four wheel drive low:; DOOR; OFF
Safety belt: Reminds you to fasten your safety belt. A chime will alsosound to remind you to fasten yoursafety belt. Charging system: Illuminates when the battery is not charging properly. Check gage: Illuminates when any of the following conditions hasoccurred: • The engine coolant temperatureis hi...
Page 15 - Battery voltage gauge:; Engine oil pressure gauge:; Indicates
Battery voltage gauge: Indicates the battery voltage when theignition is in the ON position. If thepointer moves and stays outside thenormal operating range (asindicated by arrows), have thevehicle’s electrical system checkedas soon as possible. Engine oil pressure gauge: Indicates engine oil pressu...
Page 16 - Entertainment Systems
AM/FM STEREO / SINGLE CD RADIO 1. Balance: Press / to shift sound to the left/right speakers. 2. Fade: Press / to shift sound to the front/rear speakers. 3. SCN (Scan): Press to hear a brief sampling of all listenablestations or CD tracks. Press again tostop. 4. CLK: To set the hour, press and hold ...
Page 17 - CD
5. EJ (eject): Press to eject a CD. 6. COMP (Compression): In CD mode, press to bring louder andsofter levels into more comfortablelistening level. The compression icon (c) will appear in the display. 7. Shuffle: Press to listen to the tracks on the CD in random order.Press again to turn off. 8. Mem...
Page 23 - ADRENALIN AUDIO SYSTEM; Press to mute the playing; TAPE
ADRENALIN AUDIO SYSTEM 1. MUTE: Press to mute the playing media. Press again to return to theplaying media. 2. TAPE: Insert the cassette with the opening to the right. If a tape isalready inserted into the system,press TAPE to being tape play. 3. CD: Insert a CD label side up. If a CD is already ins...
Page 27 - There are three factors that can affect radio reception:
RADIO FREQUENCIES AM and FM frequencies are established by the Federal CommunicationsCommission (FCC) and the Canadian Radio and TelecommunicationsCommission (CRTC). Those frequencies are: AM - 530, 540–1700, 1710 kHz FM- 87.7, 87.9–107.7, 107.9 MHz RADIO RECEPTION FACTORS There are three factors th...
Page 28 - AUDIO SYSTEM WARRANTY AND SERVICE; Refer to the
Don’t: • Expose discs to direct sunlight or heat sources for extended periodsof time. • Insert more than one disc into each slot of the CD changer magazine. • Clean using a circular motion. CD units are designed to play commercially pressed 12 cm (4.75 in)audio compact discs only. Due to technical i...
Page 29 - Climate Controls
MANUAL HEATING AND AIRCONDITIONING SYSTEM 1. Fan speed adjustment: Controls the volume of air circulated in thevehicle. 2. Temperature selection: Controls the temperature of theairflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for...
Page 30 - Rear console climate controls (if equipped)
To aid in side window defogging/demisting in cold weather: 1. Select A/C 2. Modulate the temperature control to maintain comfort. 3. Set the fan speed to HI 4. Direct the outer instrument panel vents towards the side windows To increase airflow to the outer instrument panel vents, close the ventsloc...
Page 31 - HEADLAMP CONTROL; Setting autolamp; Lights
HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps,license plate lamps and tail lamps. Turns the headlamps on. AUTOLAMP DELAY SYSTEM (IF EQUIPPED) The autolamp sets the headlamps to turn on and off automatically. Theautolamp control, located in the interior mirr...
Page 32 - On some models, when the instrument panel dimmer switch is; DIM
High beams Push the lever toward theinstrument panel to activate. Pullthe lever towards you to deactivate. Flash to pass Pull the lever toward you toactivate. Release the lever todeactivate. PANEL DIMMER CONTROL Move the control up and down toadjust the intensity of the panellighting. Operates only ...
Page 33 - To adjust the headlamps:
AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed before leaving theassembly plant. If your vehicle is involved in an accident or if you haveproblems fixing the alignment of your headlamps, have them checked bya qualified service technician. Headlamp aim adjustment The headlamps ...
Page 34 - Use a 4 mm socket or box; TURN SIGNAL CONTROL; pressing the
5. Locate the vertical adjuster foreach headlamp. Adjust the aim byturning the adjuster control eitherclockwise (to adjust down) orcounterclockwise (to adjust up). Note: Use a 4 mm socket or box wrench to turn the vertical adjustercontrol. 6. Horizontal aiming is not requiredfor this vehicle and isn...
Page 35 - BULBS; Check the operation of all the bulbs frequently.; Replacing headlamp bulbs; Do not touch the glass of a halogen bulb.
To use the reading lamps: • Press the rocker control located near each reading lamp to turn it on. • Press the rocker control again to turn it off. BULBS Replacing exterior bulbs Check the operation of all the bulbs frequently. Replacing headlamp bulbs Do not touch the glass of a halogen bulb. 1. Ma...
Page 36 - Replacing front parking lamp/turn signal bulbs
6. Carefully pull old bulb out of thelamp assembly Handle a halogen headlamp bulb carefully and keep out ofchildren’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb tobreak the next time the headlamps are operated. Reverse steps...
Page 40 - Rotate the end; Speed dependent wipers:; When; Changing the wiper blades; Replace wiper blades every 6 months for optimum performance.; Driver Controls
MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you toincrease the speed of the wipers;rotate towards you to decrease thespeed of the wipers. Speed dependent wipers: When the wiper control is on, the speed ofthe wipers will automatically adjustwith the vehicle speed. T...
Page 42 - Install a garage door opener (if equipped)
such equipment. Mobile Communications can enhance personal safetyand security when appropriately used, particularly in emergencysituations. Safety must be paramount when using mobile communicationsequipment to avoid negating these benefits. Mobile Communication Equipment includes, but is not limited...
Page 43 - AUXILIARY POWER POINT; Power outlets are designed for accessory plugs only. Do not hang
3. Place the Velcro 娂 strip onto the back of the garage door openercontrol. 4. Adhere the back of garage dooropener control to the Velcro 娂 strip found inside the storagecompartment. Make sure that thecontrols for the garage door openerface outward. 5. Place the height adjusters ontothe back of the ...
Page 44 - Truck bed auxiliary power point
• Without a full console: Do not plug optional electrical accessories into the cigarette lighter. Usethe power point. Do not use the power point for operating the cigarette lighter element. The Maximum power each power point can supply depends on the fuserating. For example: a 20A fuse should supply...
Page 46 - Normal Operation; stop if it is between the vent position and fully closed or
The power down back window hasthree window position selections: • Fully open • Vent • Fully closed Turn control counter-clockwise andrelease to lower window all the wayto the full open position. All rear seat occupants and/or cargo must be properly restrainedand clear of the back window opening befo...
Page 47 - If the control is released before; Position recovery mode
Bounce-Back When the back window is moving upward and an obstacle interferes withthe window’s movement, the back window will reverse direction andmove toward the fully open position. This is known as “bounce-back”. Security Override If, during a bounce-back condition, the control is held in the cloc...
Page 48 - Automatic dimming rear view mirror; To adjust your mirrors
3. Slide the delay control all the wayto the left for the shortest delay andpast detent to turn off. The further you move the knob tothe right, the longer the headlampsstay on after the ignition is turnedto the OFF position. The autolamp will keep the headlamps on for amaximum of three minutes after...
Page 49 - Setting speed control
Fold-away mirrors Pull the side mirrors in carefullywhen driving through a narrowspace, like an automatic car wash. SPEED CONTROL (IF EQUIPPED) With speed control set, you canmaintain a speed of 48 km/h (30 mph)or more without keeping your footon the accelerator pedal. Speedcontrol does not work at ...
Page 50 - The indicator light; on the
3. Press the SET ACC control andrelease it. 4. Take your foot off the acceleratorpedal. 5. The indicator light SPEED CONT on the instrument cluster will turn on. Note: • Vehicle speed may vary momentarily when driving up and down asteep hill. • If the vehicle speed increases above the set speed on a...
Page 52 - NW
To open the moon roof: the moon roof is equipped with a one-touchopen feature. Press and releasethe control. To stop the one-touch open feature pressthe control again. To close the moon roof: press and hold the control until the glass panel stops moving. When fullyclosed, the rear portion of the gla...
Page 53 - VAR
Electronic compass As an orientation aid, the compassdirection abbreviations are displayedhere. If you suspect that the compass isnot operating correctly, it can berecalibrated. Note: The compass reading may be affected when driving near largebuildings, bridges, power lines andbroadcast antennas. Ma...
Page 54 - Press and hold the; CAL
1. Press and hold the MODE control until “CAL” appears in thedisplay then release the control. 2. Drive slowly (less than 5 km/h[3 mph]) in circles until “CAL”disappears from the display(approximately 2 or 3 circles). POSITIVE RETENTION FLOOR MAT Position the floor mat so that theeyelets are over th...
Page 55 - TAILGATE REMOVAL; To install, follow the removal procedures in reverse order.; EXTERIOR TIEDOWN HOOKS
TAILGATE REMOVAL Your tailgate is removable to allowmore room for loading. 1. Lower the tailgate. 2. Use a screwdriver to pry thespring clip (on each connector) pastthe head of the support screw.Disconnect the cables. 3. Lift tailgate to a 45 degree angleand remove it from the left andright hinges. ...
Page 56 - To extend the cargo cage:
To extend the cargo cage: 1. Lower tailgate. 2. Pull the round knobs on each sideof the cargo cage to release it fromthe pickup box. Red markings behind the knobsindicate the unlocked position. 3. Lift the cargo cage over on to thetailgate. 4. Evenly push down on the cargocage and push the round kno...
Page 61 - KEYS; Refer to; POWER DOOR LOCKS; Pressing the; Childproof door locks; Locks and Security
KEYS The key operates all locks on your vehicle. In case of loss, replacementkeys are available from your dealer. You should always carry a second key with you in a safe place in caseyou require it in an emergency. Refer to SecuriLock 娂 Passive Anti-Theft System for more information. POWER DOOR LOCK...
Page 64 - How to reprogram your remote entry transmitters; all remote entry transmitters
Replacing lost remote entry transmitters If you would like to have your remote entry transmitter reprogrammedbecause you lost one, or would like to buy additional remote entrytransmitters, you can either reprogram them yourself, or take all remote entry transmitters to your authorized dealer for rep...
Page 65 - Programming a personal entry code; Do not set a code that uses five of the same number.; Erasing personal code; for two seconds. This must be done within
KEYLESS ENTRY SYSTEM (IF EQUIPPED) You can use the keyless entrykeypad to: • lock or unlock the doors withoutusing a key. • activate or deactivate theautolock feature. The keypad can be operated with the factory set 5–digit entry code; thiscode is located on the owner’s wallet card in the glove box,...
Page 66 - Deactivating/reactivating the autolock feature
The anti-scan feature will turn off after: • one minute of keypad inactivity. • pressing the UNLOCK control on the remote entry transmitter. • the ignition is turned to the ON position. Unlocking and locking the doors using keyless entry To unlock the driver’s door, enter the factory set 5-digit cod...
Page 68 - Programming spare keys; Theft indicator
SECURILOCK 姟 PASSIVE ANTI-THEFT SYSTEM SecuriLock 娂 passive anti-theft system is an engine immobilization system. This system is designed to prevent the engine from being startedunless a coded key programmed to your vehicle is used. The use of the wrong type of coded key may lead to a “no-start” con...
Page 69 - Automatic arming; Automatic disarming; Replacement keys
Automatic arming The vehicle is armed immediatelyafter switching the ignition to the 3(OFF) position. The THEFT indicator will flash every two seconds when the vehicleis armed. Automatic disarming Switching the ignition to the 4 (ON) position with a coded key disarms the vehicle. • The THEFT indicat...
Page 70 - Your new unprogrammed key is now programmed.
• If no previously programmed coded keys are available, you must takeyour vehicle to your dealer to have the spare key(s) programmed. 1. Insert a previously programmedcoded key into the ignition. 2. Turn the ignition from the 3(OFF) position to the 4 (ON)position. Keep the ignition in the 4(ON) posi...
Page 71 - FRONT SEATS; event of a collision.; Seating and Safety Restraints
FRONT SEATS Notes: Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to avoid injury in acollision or sudden stop. Adjustable head restraints (if equipped) ...
Page 72 - The control is located on the outboard side of the seat cushion.
Adjusting the front manual seat Pull the lever located at the frontedge of the seat to move the seatforward or backward. Release thelever to lock the seat in place. Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Press to raise or lower t...
Page 73 - Reclining the seats
Reclining the seats Pull the lever located on the outsideof the seat to recline the seatback.Release the lever to lock theseatback in place. Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Never adj...
Page 76 - SAFETY RESTRAINTS; injury in a collision.
A carpeted panel will flip down fromthe back panel to complete the loadfloor. Returning the rear 60/40 seats to upright position 1. Push down seatback releasecontrol and pull seatback up andinto upright position making sureseatback locks into place. 2. Pull head restraint up and return to upright po...
Page 77 - Energy Management Feature
All occupants of the vehicle, including the driver, should alwaysproperly wear their safety belts, even when an air bag (SRS) is provided. It is extremely dangerous to ride in a cargo area, inside oroutside of a vehicle. In a collision, people riding in these areas are more likely to be seriously in...
Page 79 - Automatic locking mode; How to use the automatic locking mode
Automatic locking mode How to use the automatic locking mode • Buckle the combination lap andshoulder belt. • Grasp the shoulder portion andpull downward until the entirebelt is extracted. • Allow the belt to retract. As the belt retracts, you will hear a clickingsound. When you hear the clicking so...
Page 80 - This mode should be used; any time; a child safety seat is installed in a; Front safety belt height adjustment
BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED ifthe seat belt assembly “automatic locking retractor” feature or any other seat belt function is not operating properly when checkedaccording to the procedures in Workshop Manual. Failure to replacethe Belt and Retractor assembly could increase the risk ...
Page 81 - Safety belt warning light and indicator chime
The safety belt pretensioner removes some slack from the safety beltsystem at the start of a crash. The safety belt pretensioner uses thesame crash sensor system as the front airbags and Safety Canopy 娂 system. When the safety belt pretensioner deploys, the lap and shoulderbelt are tightened. When t...
Page 82 - BeltMinder
BeltMinder The BeltMinder feature is a supplemental warning to the safety beltwarning function. This feature provides additional reminders to thedriver that the driver’s safety belt is unbuckled by intermittentlysounding a chime and illuminating the safety belt warning lamp in theinstrument cluster....
Page 83 - in 4 of us will be; Prime time for an accident.
Reasons given... Consider... “Crashes are rare events” 36700 crashes occur every day. The more we drive, the more we areexposed to “rare” events, even forgood drivers. 1 in 4 of us will be seriously injured in a crash duringour lifetime. “I’m not going far” 3 of 4 fatal crashes occur within 25 miles...
Page 84 - People; One time disable
Reasons given... Consider... “I have an air bag” Air bags offer greater protection whenused with safety belts. Frontal airbagsare not designed to inflate in rear andside crashes or rollovers. “I’d rather be thrown clear” Not a good idea. People who are ejected are 40 times more likelyto DIE. Safety ...
Page 86 - AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
a collision. Ford Motor Company recommends that all safety beltassemblies used in vehicles involved in a collision be replaced. However,if the collision was minor and a qualified technician finds that the beltsdo not show damage and continue to operate properly, they do not needto be replaced. Safet...
Page 87 - Important SRS precautions; between an occupant’s chest and the air bag module.
Important SRS precautions The SRS is designed to work withthe safety belt to help protect thedriver and right front passengerfrom certain upper body injuries. Airbags DO NOT inflate slowly; there isa risk of injury from a deploying airbag. All occupants of the vehicle, including the driver, should a...
Page 88 - Lincoln Mercury dealer.; Children and air bags; place a rear-facing child
Do not attempt to service, repair, or modify the air bagsupplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. Modifying or adding equipment to the front end of the vehicle(including frame, bumper, front end body structure and tow hooks) may affect the performance of t...
Page 89 - How does the air bag supplemental restraint system work?; one or more impact and safing sensors
How does the air bag supplemental restraint system work? The air bag SRS is designed toactivate when the vehicle sustains alongitudinal deceleration sufficientto cause the air bag sensors to closean electrical circuit that initiates airbag inflation. The fact that the airbags did not inflate in a co...
Page 90 - Air bag readiness
• a readiness light and tone • a diagnostic module • and the electrical wiring which connects the components Several air bag system components get hot after inflation. Do nottouch them after inflation. If the air bag has deployed, the air bag will not function again and must be replaced immediately....
Page 91 - SAFETY CANOPY
SAFETY CANOPY 姟 SYSTEM (IF EQUIPPED) Do not place objects ormount equipment on or near the headliner at the siderailthat may come into contact with adeploying Safety Canopy 娂 . Failure to follow these instructions mayincrease the risk of personal injuryin the event of a collision. Do not lean your h...
Page 92 - How does the Safety Canopy
How does the Safety Canopy 姟 system work? The design and development of theSafety Canopy 娂 system included recommended testing proceduresthat were developed by a group ofautomotive safety experts known asthe Side Air Bag Technical WorkingGroup. These recommended testingprocedures help reduce the ris...
Page 93 - Determining if the system is operational
collisions or rollover events, the Safety Canopy 娂 system will be activated on both sides of the vehicle, regardless of which seats are occupied. TheSafety Canopy 娂 is designed to inflate between the side window area and occupants to further enhance protection provided in side impactcollisions and r...
Page 94 - SAFETY RESTRAINTS FOR CHILDREN; Air bag supplemental restraint system; Important child restraint precautions
Any difficulty with the system is indicated by one or more of thefollowing: • The readiness light (same light as for front air bag system) will eitherflash or stay lit. • The readiness light will not illuminate immediately after ignition isturned on. • A series of five beeps will be heard. The tone ...
Page 96 - Types of booster seats
Booster seats should be used until you can answer YES to ALL of thesequestions: • Can the child sit all the way backagainst the vehicle seat back withknees bent comfortably at theedge of the seat withoutslouching? • Does the lap belt rest low across the hips? • Is the shoulder belt centered on the s...
Page 97 - The importance of shoulder belts; the body and may increase the risk of injury or death in a collision.; SAFETY SEATS FOR CHILDREN
The shoulder belt should cross the chest, resting snugly on the center ofthe shoulder. The lap belt should rest low and snug across the hips,never up high across the stomach. If the booster seat slides on the vehicle seat, placing a rubberized meshsold as shelf or carpet liner under the booster seat...
Page 99 - Air bags can kill or injure a child in a child seat.; place a
Installing child safety seats in combination lap and shoulder beltseating positions Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag. If you must use a forward-facing child seat in the front seat, move the seat all theway back. C...
Page 101 - Place the child safety seat in the center seating position.
7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with your knee on thechild seat. 8. Allow the safety belt to retract toremove any slack in the belt. 9. Before placing the child in theseat, forcibly tilt the seat forwardand back to...
Page 102 - Attaching child safety seats with tether straps; Position the child safety seat on the rear seat cushion.
5. If you have not pulled out enough webbing to reach, allow thewebbing to fully retract before attempting to pull it out again and repeatsteps 2 through 4. 6. Pull the webbing through the child seat toward the retractor whilepushing down with your knee on the child seat. 7. Allow the safety belt to...
Page 103 - Folding Down The Rear Seats
3. Locate the correct anchor for theselected rear seating position. Toinstall a tethered child seat in thefixed left rear seat of Adrenalinvehicles, fold the right/center seatback down so that you can reacharound the back of the left seat withyour left hand to attach the tetherhook onto the anchor. ...
Page 107 - Starting the engine
STARTING YOUR VEHICLE Positions of the ignition 1. ACCESSORY, electricalaccessories such as the radio tooperate while the engine is notrunning. 2. LOCK, locks the steering wheeland allows key removal. 3. OFF, shuts off the engine and allaccessories without locking thesteering wheel. This position al...
Page 110 - If the engine does not start within five seconds on the first try,; Using the engine block heater (if equipped)
Starting the engine 1. Turn the key to 4 (ON) withoutturning the key to 5 (START). Ifthere is difficulty in turning the key,rotate the steering wheel until thekey turns freely. 2. Turn the key to 5 (START), thenrelease the key as soon as theengine starts. Excessive crankingcould damage the starter. ...
Page 111 - BRAKES; ABS warning lamp; lamp in the instrument cluster momentarily illuminates when
BRAKES Occasional brake noise is normal. If a metal-to-metal, continuous grindingor continuous squeal sound is present, the brake linings may be worn-outand should be inspected by a qualified service technician. If the vehiclehas continuous vibration or shudder in the steering wheel while braking,th...
Page 113 - PREPARING TO DRIVE YOUR VEHICLE; lower center of gravity. Utility and four-wheel drive vehicles are; not
TRACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly whenone wheel is on a poor traction surface. Under normal conditions, theTraction-Lok axle functions like a standard rear axle. PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a significantly h...
Page 114 - Apply the brake pedal and shift; Fuses and relays
If you cannot move the gearshift lever out of P (Park) with ignition inthe ON position and the brake pedal depressed: 1. Apply the parking brake, turn ignition key to LOCK, then remove thekey. 2. Insert the key and turn it to OFF. Apply the brake pedal and shift to N (Neutral) . When the key is in t...
Page 115 - Driving with a 5–speed automatic transmission (if equipped)
Driving with a 5–speed automatic transmission (if equipped) Your transmission is equipped with an adaptive learning strategy found inthe vehicle computer. This feature is designed to increase durability, andprovide consistent shift feel over the life of the vehicle. A new vehicle ortransmission may ...
Page 117 - To start the vehicle:
Do not rock the vehicle if the engine is not at normal operatingtemperature or damage to the transmission may occur. Do not rock the vehicle for more than a minute or damage to thetransmission and tires may occur, or the engine may overheat. MANUAL TRANSMISSION OPERATION (IF EQUIPPED) Using the clut...
Page 118 - Apply the brake and shift into the neutral position.; Removing the key
Recommended shift speeds Downshift according to the following charts for your specificengine/drivetrain combination: Upshifts when accelerating (recommended for best fuel economy) 1-2 22 km/h (14 mph) 2-3 40 km/h (25 mph) 3-4 55 km/h (34 mph) 4-5 70 km/h (44 mph) Upshifts when cruising (recommended ...
Page 119 - Preparing to drive your vehicle; WD system indicator lights; x4 HIGH is selected.; WD LOW; – illuminates when 4x4; Electronic shift on the fly 4WD system; - Power to the rear wheels only used for street and highway; LOW
FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED) For important information regarding safe operation of this typeof vehicle, see Preparing to drive your vehicle in this chapter. Four–wheel drive (4WD) supplies power to all four wheels. 4WD shouldnot be operated on dry pavement; driveline damage may occ...
Page 120 - on; How your vehicle differs from other vehicles
4X4 HIGH - Used for extra traction such as in snow or icy roads or in off-road situations. Not intended for use on dry pavement. 4X4 LOW - Uses extra gearing to provide maximum power to all four wheels. Intended only for off-road applications such as deep sand, steepgrades or pulling heavy objects. ...
Page 121 - If your vehicle gets stuck; Do not rock the vehicle for more than a
You should either know the terrain or examine maps of the area beforedriving. Map out your route before driving in the area. To maintainsteering and braking control of your vehicle, you must have all fourwheels on the ground and they must be rolling, not sliding or spinning. Basic operating principl...
Page 124 - Driving on hilly or sloping terrain
“Tread Lightly” is an educationalprogram designed to increase publicawareness of land-use regulationsand responsibilities in our nationswilderness areas. Ford joins the U.S.Forest Service and the Bureau of Land Management in encouraging youto help preserve our national forest and other public and pr...
Page 125 - DRIVING THROUGH WATER
If your vehicle has anti-lock brakes, apply the brakes steadily. Do not“pump” the brakes. Driving on snow and ice 4WD vehicles can skid like any other vehicle. If you start to skid whiledriving on a snowy or icy road, turn the steering wheel in the directionof the slide until you regain control. Alt...
Page 127 - Do not exceed the GVWR or the GAWR specified on the; section in; Calculating the load your vehicle can carry/tow; Use the appropriate maximum GCWR chart (in the
Remember to figure in the tongue load of your loaded trailer whenfiguring the total weight. The Safety Certification Label, located on the driver’s door pillar, listsvehicle weight rating limitations. Before adding any additional equipment,refer to these limitations. Always ensure that the weight of...
Page 128 - TRAILER TOWING; Preparing to
3. Subtract your loaded weight from the maximum GCWR in the chart.This is the maximum trailer weight your vehicle can tow. It must bebelow the maximum trailer weight shown in the chart. TRAILER TOWING Trailer towing with your vehicle may require the use of a trailer towoption package. Trailer towing...
Page 131 - Preparing to tow; Hitches; Do; Trailer brakes
Towing trailers beyond the maximum recommended gross trailerweight exceeds the limit of the vehicle and could result in engine damage, transmission damage, structural damage, loss of vehiclecontrol, vehicle rollover and personal injury. Preparing to tow Use the proper equipment for towing a trailer ...
Page 132 - Using a step bumper; Driving while you tow; When towing a trailer:; Trailer towing tips; Allow more distance for stopping with a trailer attached.
Never connect any trailer lighting to the vehicle’s taillampcircuits, because it may damage the electrical system resulting in fire. Contact your local Ford dealership for assistance in proper trailertow wiring installation. Additional electrical equipment may berequired. Using a step bumper The rea...
Page 135 - GETTING ROADSIDE ASSISTANCE; 4–hours, seven days a week; Using roadside assistance; Roadside Emergencies
GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program. Thisprogram is separate from the New Vehicle Limited Warranty. The serviceis available: • 24–hours, seven days a week • for the New Vehicle Limited...
Page 136 - Roadside coverage beyond basic warranty; HAZARD FLASHER; With extended use, the flasher may run down your battery.; FUEL PUMP SHUT-OFF SWITCH
Canadian customers who need to obtain reimbursement information, call1–800–665–2006. Roadside coverage beyond basic warranty In the United States, you may purchase additional roadside assistancecoverage beyond this period through the Ford Auto Club by contactingyour Ford or Lincoln Mercury dealer. S...
Page 137 - FUSES AND RELAYS; Always replace a fuse with
This switch is located in the frontpassenger’s footwell, by the kickpanel access cover. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset theswitch by pushing in on the resetbutton. 4. Turn the ignition ON. 5. Wait a few seconds and...
Page 139 - Starter
The fuses are: Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 5A Mirrors, Autolamp 2 7.5A Cluster, Autolamp. GenericElectronic Module (GEM),Keyless entry, 4x4 3 7.5A Trailer tow right-hand stop/turnlamps 4 7.5A Starter 5 15A Park lamps, Autolamps, I/Pdimming, Trai...
Page 141 - Battery
Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 30 25A Seats 31 5A Instrument panel dimming(XLS)/Rear audio control (XLT) 32 5A Auxiliary CHMSL 33 15A Highbeam headlamps 34 5A Rear audio 35 5A ABS module 36 — Not used Power distribution box The power distribution box...
Page 146 - Location of the spare tire and tools; Tool; Spare tire
Location of the spare tire and tools The spare tire and tools for your vehicle are stowed in the followinglocations: Tool Location Spare tire Under the vehicle, just in front ofthe rear bumper Jack, Jack handle, jack handle extension, wheel lug nut wrench In the passenger side rear cabcompartment be...
Page 148 - Stowing the jack and tools; How to change a flat tire; danger of being hit when operating the jack or changing the wheel.
Stowing the jack and tools 1. Install the jack handles into theclips. 2. Install the lug wrench ensuringthat the square hole is over the pegon the bracket. Ensure that the lugwrench handle is seated below thenib at the base of the peg. 3. Install the jack on the bracketand place the plastic clip tha...
Page 149 - Passengers should not remain in the vehicle when the vehicle is
3. Place the gearshift lever in P (Park) (automatic transmission) or R(Reverse) (manual transmission).4. Set the parking brake.5. Turn off the ignition.To change the tire: Note: Passengers should not remain in the vehicle when the vehicle is being jacked. 1. Block both the front and rear ofthe wheel...
Page 151 - Stowing the flat/spare tire
To lessen the risk ofpersonal injury, do not put any part of your body under thevehicle while changing a tire. Donot start the engine when yourvehicle is on the jack. The jack isonly meant for changing the tire. • Never use the differential as ajacking point. 5. Remove the wheel lug nuts with the lu...
Page 152 - touch. Set the parking brake on
ability, to the point where the ratchet/slip occurs, if possible. The sparetire carrier will not allow you to overtighten. If the spare tire carrierratchets or slips with little effort, take the vehicle to your dealer forassistance at your earliest convenience. 4. Check that the tire lies flat again...
Page 153 - Connecting the jumper cables; In the illustrations,
4. Check all battery terminals and remove any excessive corrosion beforeyou attach the battery cables. Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electricalsurges. Turn all other accessories off. Connecting the jumper cables 1. Connect the po...
Page 154 - Do not; use fuel lines, engine rocker
3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker ...
Page 155 - Jump starting; Start the engine of the disabled vehicle.; Removing the jumper cables; Remove the jumper cable from the
Jump starting 1. Start the engine of the booster vehicle and run the engine atmoderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for anadditional three minutes before disconnecting the jumper cables. Removing the j...
Page 156 - relearn
3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...
Page 157 - WRECKER TOWING
WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, yourroadside assistance service provider. Ford recommends your vehicle be towed with a wheel lift or flatbed. Donot tow with a slingbelt. Ford Motor C...
Page 158 - In the United States:; Customer Assistance
GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships toservice your vehicle. It is preferred that you return to the Ford dealerwhere your vehicle was purchased when warranty repairs are needed.However, you may also take your vehicle to another Ford ...
Page 160 - FORD EXTENDED SERVICE PLAN
In some states (in the U.S.) you must directly notify Ford in writingbefore pursuing remedies under your state’s warranty laws. Ford is alsoallowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to theDispute Settlement Board before taking action un...
Page 161 - The Dispute Settlement Board is:; What kinds of cases does the Board review?; a non-Ford dealership
THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes • available free to owners and lessees of qualifying Ford Motor Companyvehicles The Dispute Settlement Board may not be available in all states. FordMotor...
Page 162 - Board membership; What the Board needs
Board membership The Board consists of: • three consumer representatives • a Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained byan independent consulting firm. The dealership Board member is chosenfrom Ford and Lincoln Mercury deale...
Page 163 - To request a DSB Brochure/Application
Oral presentations If you would like to make an oral presentation, indicate YES to question6 on the application. While it is your right to make an oral presentationbefore the Board, this is not a requirement and the Board will decide thecase whether or not an oral presentation is made. An oral prese...
Page 164 - GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA
UTILIZING THE MEDIATION/ARBITRATION PROGRAM(CANADA ONLY) In those cases where you continue to feel that the efforts by Ford andthe dealer to resolve a factory-related vehicle service concern have beenunsatisfactory, Ford of Canada participates in an impartial third partymediation/arbitration program...
Page 165 - ORDERING ADDITIONAL OWNER’S LITERATURE; (Items in this catalog may be purchased by credit card holders only.); Obtaining a French owner’s guide
If your vehicle must be serviced while you are traveling or living inCentral or South America, the Caribbean, or the Middle East, contact thenearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANYWORLDWIDE DIRECT MARKET OPERATIONS1555 Fairlane DriveFairlane Busi...
Page 168 - Wash the vehicle first.; PAINT CHIPS; Cleaning
WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...
Page 169 - Always read the instructions before using the products.; ALUMINUM WHEELS AND WHEEL COVERS
• Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and industrial fallout before repairing paint chips. • Always read the instructions before using the products. ALUMINUM WHEELS AND WHEEL COVERS Aluminum wheels and wheel covers are coated with a clearcoat paint...
Page 170 - WINDOWS AND WIPER BLADES; Do not use abrasives, as they may cause scratches.
4.0L SOHC • Never wash or rinse the engine while it is running; water in therunning engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products areavailable from your dealer. • For routine cleaning, use Motorcraft Detail Wa...
Page 171 - Remove dust and loose dirt with a vacuum cleaner.
INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then dry with a dry cloth. • Avoid cleaners or polish that increase the gloss of the upper portion ofthe instrument panel. The dull finish in this area helps protect thedriver from undesirable windshield reflection. Do n...
Page 172 - Motorcraft Custom Clearcoat Polish (ZC–8–A)
• To clean, use a soft cloth with Motorcraft Deluxe Leather and VinylCleaner (ZC-11–A). Dry the area with a soft cloth. • To help maintain its resiliency and color, use the Motorcraft DeluxeLeather Care Kit (ZC-11–D), available from your authorized dealer. • Do not use household cleaning products, a...
Page 173 - * May be sold with the Motorcraft name
Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A) Motorcraft Tire Detailer (ZC-28) Motorcraft Triple Clean (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (not available in Canada)(ZC-23) Motorcraft Engine Shampoo an...
Page 174 - SERVICE RECOMMENDATIONS; Scheduled Maintenance Guide; PRECAUTIONS WHEN SERVICING YOUR VEHICLE; Maintenance and Specifications
SERVICE RECOMMENDATIONS • Use the Scheduled Maintenance Guide to track routine service. • Use only recommended fuels, lubricants, fluids and service partsconforming to specifications. • Your dealership can provide parts and service. PRECAUTIONS WHEN SERVICING YOUR VEHICLE • Do not work on a hot engi...
Page 175 - OPENING THE HOOD
OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease handle. 2. Go to the front of the vehicle andrelease the latch located in thecenter between the hood and thegrille. 3. Lift the hood. 2003 P207 Explorer Sport Trac (p27) Owners Guide (post-2002-fmt)USA English (fus) Maintenance and Specifi...
Page 177 - Make sure the vehicle is on level ground.
WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely. Use washer fluid that meets Fordspecifications. Check State or localregulations for restrictions on theuse of methanol, a commonwindshield washer fluid additive. Do ...
Page 178 - Oil levels above the mark; Adding engine oil; Do not operate the vehicle
5. Remove the engine oil dipstickand wipe clean. 6. Insert the dipstick fully, thenremove it again. 7. If the oil level is low, add enoughoil to raise the level to within theacceptable range. Note: Oil levels above the mark indicating full may cause enginedamage. Consult a servicetechnician. 8. Repl...
Page 179 - SAE 5W-30 engine oil recommendation; Change your engine oil and filter according to the; BATTERY
SAE 5W-30 engine oil recommendation Use only oils “Certified For GasolineEngines” by the AmericanPetroleum Institute (API). UseMotorcraft (Part: XO-5W30–QSPU.S.) or an equivalent oil meetingFord Motor Company specificationWSS-M2C205–A. It is alsorecommended that you use theappropriate Motorcraft oil...
Page 180 - Wash hands after handling.; With the vehicle at a complete stop, set the parking brake.
For longer, trouble-free operation, keep the top of the battery clean anddry. Also, make certain the battery cables are always tightly fastened tothe battery terminals. If you see any corrosion on the battery or terminals, remove the cablesfrom the terminals and clean with a wire brush. You can neut...
Page 181 - ENGINE COOLANT; Adding engine coolant; RECYCLE
5. Turn the A/C on and allow the engine to idle for at least one minute. 6. Drive the vehicle to complete the relearning process. • The vehicle may need to be driven 16 km (10 miles) or more torelearn the idle and fuel trim strategy. • If you do not allow the engine to relearn its idle trim, the idl...
Page 182 - 0%, the engine parts could become damaged or not work properly.; 0–50 mixture of coolant and water provides the following:; Be sure to read and understand; , until the appropriate fill level is obtained.
60%, the engine parts could become damaged or not work properly. A 50–50 mixture of coolant and water provides the following: • Freeze protection down to -36° C (-34° F). • Boiling protection up to 129° C (265° F). • Protection against rust and other forms of corrosion. • Enables calibrated gauges t...
Page 183 - Do not add extra inhibitors or additives to the coolant.; These
Do not add engine coolant when the engine is hot. Steam andscalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluidcontainer. If sprayed on the windshield, engine...
Page 184 - Recycled engine coolant; Used engine coolant should be disposed of in an appropriate
To reduce the risk of personal injury, make sure the engine iscool before unscrewing the coolant pressure relief cap. The cooling system is under pressure; steam and hot liquid can come outforcefully when the cap is loosened slightly. 1. Before you begin, turn the engine off and let it cool.2. When ...
Page 185 - Coolant refill capacity; Refill capacities; Severe climates; If you drive in extremely hot climates:; NEVER decrease the coolant concentration below 40%.
Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, referto Refill capacities in this chapter. Fill your engine coolant reservoir as outlined in Adding engine coolant in this chapter. Severe climates If you drive in extremely cold climates (less than –36° C [–3...
Page 186 - Avoid inhaling fuel vapors.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tankmay cause leakage and lead to fuel spray and fire. If the fuel filler cap is venting vapor or if you hear a hissingsound, wait until it stops before completely re...
Page 187 - Unleaded gasoline engines; Use only unlead fuel.; Running out of fuel
The flow of fuel through the fuel pump nozzle can produce staticelectricity, which can cause a fire if fuel is pumped into an ungrounded fuel container. To avoid static build-up: • Place approved fuel container on the ground. • DO NOT fill a container while it is in the vehicle. • Keep the fuel pump...
Page 188 - Your “Check Engine” indicator may come on.; Fuel filler cap; ESSENTIALS OF GOOD FUEL ECONOMY
• You may need to cycle the ignition from off to on several times afterrefueling to allow the fuel system to pump the fuel from the tank tothe engine. • Your “Check Engine” indicator may come on. Fuel filler cap When fueling:1. Turn the engine off.2. Carefully turn the filler cap counterclockwise 1/...
Page 189 - Calculating fuel economy
The advertised capacity is the amount of the indicated capacity and theempty reserve combined. Indicated capacity is the difference in theamount of fuel in a full tank and a tank when the fuel gauge indicatesempty. Empty reserve is the small amount of fuel remaining in the fueltank after the fuel ga...
Page 190 - EMISSION CONTROL SYSTEM
Improving fuel economy To improve your fuel economy: • Do not leave your vehicle idling for long periods of time. • Drive at a moderate pace, with smooth acceleration and deceleration. • Turn off speed control in hilly terrain. • Follow the recommended maintenance schedule in your Scheduled Maintena...
Page 192 - CHECKING AND ADDING POWER STEERING FLUID; BRAKE FLUID RESERVOIR
1. Drive on an expressway or highway for at least 10 minutes. 2. Drive in stop-and-go traffic for at least 20 minutes with a minimum offour idle periods. The engine must warm up to its normal operating temperature. Oncestarted, do not turn off the engine until the above drive cycle iscomplete. Note:...
Page 194 - Checking and adding manual transmission fluid (if equipped)
Low fluid level Do not drive the vehicle if the fluidlevel is at or below the bottom ofthe dipstick. High fluid level Fluid levels above the safe rangemay cause overheating, shift and/orengagement concerns and internaltransmission damage. If an overfillcondition occurs, excess fluid shouldbe removed...
Page 197 - Use an accurate tire gauge.
The traction grade assigned to this tire is based onstraight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. Temperature A B C The temperature grades are A (the highest), B and C, representing thetire’s resistance to the gene...
Page 198 - Tire rotation; Four tire rotation
Tire rotation • Four tire rotation To make sure your tires wearevenly, rotate them as indicated inthe Scheduled Maintenance Guide . If your tires wear unevenly, havethem checked. • Five tire rotation To make sure your tires wearevenly, rotate them as indicated inthe Scheduled Maintenance Guide . If ...
Page 199 - Replacing tires
Replacing tires Replace the tires when the wearband is visible. Due to exposure tothe elements and exhaust youshould replace the spare tire whenyou replace the other tires. Never mix radial bias-beltedtires, or bias-type tires. Use only the tire sizes that are listedon the Certification Label. Makes...
Page 201 - REFILL CAPACITIES; Fluid
REFILL CAPACITIES Fluid Ford Part Name Application Capacity Brake and clutchfluid Motorcraft HighPerformance DOT3 Motor VehicleBrake Fluid All Fill to line onreservoir Engine oil(including filterchange) Motorcraft SAE5W-30 SuperPremium MotorOil All 4.7L(5.0 quarts) Fuel tank N/A All 85.2L(22.5 gallo...
Page 202 - All
Fluid Ford Part Name Application Capacity Windshield washerfluid MotorcraftPremiumWindshield WasherConcentrate All 2.6L(2.7 quarts) 1 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstickhandle. MERCON 威 and MERCON 威...
Page 204 - Item
Item Ford Part Nameor equivalent Ford PartNumber FordSpecification Power steeringfluid MotorcraftMERCONMulti-Purpose 威 ATF XT-2-QDX MERCON 威 Fordconventional andTraction-Lok rearaxles 2, 3, 4 2, 3, 4 2, 3, 4 Front axle (4X4) Motorcraft SAE80W-90 PremiumRear AxleLubricant XY-80W90-QL WSP-M2C197-A Tra...
Page 208 - Accessories
FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for yourvehicle through your local authorized Ford, Lincoln, Mercury or Ford ofCanada dealer. These quality accessories have been specificallyengineered to fulfill your automotive needs; they are custom desi...
Page 211 - Index
A Air bag supplementalrestraint system ..............86–87, 91 and child safety seats ..............88description ..........................87, 91disposal ......................................94driver air bag ......................89, 92indicator light .....................90, 93operation ............