Ford 2003 E-550 v.2- User Manual

Any of this information could potentially include information regardinghow the driver operates the vehicle potentially including but not limitedto information regarding vehicle speed, brake or accelerator applicationor steering input. This information may be stored during regularoperation or in a cr...

manufacturers to follow the recommendations of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder’s Layout Book and the Qualified Vehicle Modifiers (QVM) Guidelines as well as pertinent supplements. For additional information, please contact the Truck BodyBuilders Advisory Service 1–877–840...

These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...

WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make ...

Brake system warning light: To confirm the brake system warninglight is functional, it willmomentarily illuminate when theignition is turned to the ON position when the engine is not running, orin a position between ON and START, or by applying the parking brakewhen the ignition is turned to the ON ...

Air bag readiness: If this light fails to illuminate when ignition is turnedto ON, continues to flash or remainson, have the system servicedimmediately. A chime will also sound when a malfunction in thesupplemental restraint system has been detected. Safety belt: Reminds you to fasten your safety be...

Never remove the coolant reservoir cap while the engine isrunning or hot. Odometer: Registers the total kilometers (miles) of the vehicle. Trip odometer: Registers the kilometers (miles) of individualjourneys. To reset, depress thecontrol. Battery voltage gauge: Indicates the battery voltage when th...

AM/FM STEREO 1. Seek: Press / to find the next listenable station down/up thefrequency band. 2. Tune: Press / to manually adjust the radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 4. Memory preset buttons: To set a station: Select frequency bandAM/FM1/FM2; tune to...

AM/FM STEREO CASSETTE 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers. 3. CLK: To set the hour, press and hold CLK. Then press SEEK todecrease or increase the hours. To set the minute, press and hold CLK and press TUNE to decrease...

4. Tape AMS: In tape mode, press and hold to activate AutomaticMusic Search (allows you to quicklylocate the beginning of the tape selection being played or to skip to thenext selection). Then, press REW (for the beginning of the currentselection) or FF (to advance to the next selection). The tape M...

REAR SEAT ENTERTAINMENT SYSTEM (IF EQUIPPED) Quick Start — How to get going To operate the system: 1. Your AutoVision 威 system is automatically activated when the vehicle ignition and the audio system are ON. 2. If a movie is desired, insert a VHS cassette into the VCP and the videoshould start play...

Dew sensor circuit • Under high moisture (dewed) conditions, the tape heads and cassettetape may be damaged if the VCP is operated. • When the vehicle’s cabin temperature is very low and then is heatedquickly, or the humidity is very high within the vehicle, the inside ofthe windows most likely will...

• Water resistant tape door • On screen display • Protection circuits Playback and format • The videocassette player of your AutoVision 威 system can only be used in the “playback” mode. You are not able to record with your system. • The system plays standard videocassettes marked “VHS” (or “S-VHS). ...

VCP controls 1. LED display The display lamp will light up in green when power is supplied to thevideocassette player. 2. POWER key Press to toggle between ON/OFF. When the power is ON, other keys(PLAY, FF, REW, STOP) will illuminate. 3. PLAY key Press to playback a videocassette tape. 4. REWIND/REV...

8. REW button Press to rewind the tape. 9. FF button Press to fast forward the tape. 10. STOP button Press to stop the tape. Battery replacement Batteries are supplied with the remote control unit. However, they aresimply for operation check and will only work for a short time. Slide battery cover o...

AutoVision 姞 controls The AutoVision 威 controls allow the rear seat passengers to operate the radio, tape, CD or CD DJ(if equipped). Parental control Your AutoVision 威 system allows you to have control over the rear seat controls. The system is automatically activated when the ignition is ON.This en...

Flip-down screens The screens rotate down to view and up into the housing to store whennot in use. Ensure that the screens are latched into the housing whenbeing stored. 1. 6.4” (diagonal) color liquid crystal display (LCD) screen.2. Screen housing.3. Dimmer switch. Rotate to increase/decrease the b...

Auxiliary input jacks The auxiliary input jacks on theAutoVision 威 control panel accepts video and audio connectors for allstandard video games (Nintendo 威 , PlayStation 威 , etc.) Other compatible devices such as DVD players,camcorders and portable CD playerscan also be connected to theauxiliary jac...

Video source selection The MEDIA control determineswhich video (VCP or Auxiliaryinput) is seen on the AutoVision 威 screen. When the vehicle ignition is ON andthe system is not in VCP mode, theAutoVision 威 selects the Auxiliary input as the video source. (If thereis not a video source connected tothe...

The following are some possible messages that may illuminate on yourLED display and their meanings. Illuminates when there is avideocassette in the system duringpower off. Illuminates when there is avideocassette in the system duringpower on. Illuminates when a videocassette isejected from the syste...

To re-install the VCP in your vehicle, insert the VCP into the console andpush lightly until the VCP clicks into place. To use the AutoVision 威 system in your home, you will need: • a DC 12V power converter rated for 1.5 amps/min and • Patch cords with RCA style connectors These parts are available ...

1. VIDEO IN Connect this terminal to theAUDIO OUT terminal of yourother apparatus (DVD, gamemachine, etc.). 2. AUDIO IN LR Connect these terminal(s) to theAUDIO OUT terminals of yourother apparatus (DVD, gamemachine, etc.). 3. Plug headphones into these jacks. RADIO FREQUENCIES AM and FM frequencies...

• Tighten very loose tapes by inserting a finger or pencil into the holeand turning the hub. • Remove loose labels before inserting tapes. • Allow tapes which have been subjected to extreme heat, humidity orcold to reach a moderate temperature before playing. • Clean the cassette player head with a ...

HEATER ONLY SYSTEM(IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in thevehicle. 2. Air flow selections: Controls the direction of the airflow in thevehicle. See the following for a briefdescription on each control. 3. Temperature selection: Controls the temperature of t...

HEADLAMP CONTROL • The first position turns on theparking, tail, license plate andside marker lamps. • The outer position turns on theheadlamps. Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output. To activate: • the ignition must be in the ON position and • the he...

INTERIOR LAMPS Cargo and dome lamps with rear headliner Rear cargo lamps equipped with anON/OFF/DOOR control will lightwhen: • doors are closed and the controlis in the ON position • control is in the DOOR positionand any door is open • headlamp control is rotated fully counterclockwise When the con...

Front and rear courtesy/readinglamps The dome portion of the lamp, thecenter light, can be turned on whenthe headlamp control is rotated fullycounter clockwise or when any dooris opened. The reading lamp portion, the two outer lights, can only be toggled onand off at the lamp. BULBS Replacing exteri...

Function Number of bulbs Trade number Map/reading lamp 2 211-2 Roofmarker 5 194 All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer Replacing headlamp bulbs (aerodynamic) 1. Make sure headlamp switch is in the OFF position and open th...

Replacing brake/tail/backup lamp bulbs — Chassis or cutaway cab 1. Make sure the headlamp switch isin the OFF position. 2. Remove the four screws and thelamp from the lamp assembly. 3. Carefully pull the bulb straightout of the socket and push in thenew bulb. 2003 Econoline (eco) Owners Guide (post-...

MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you toincrease the speed of the wipers;rotate towards you to decrease thespeed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe ofthe wipers without washer fluid. • a quick pus...

TILT STEERING WHEEL To adjust the steering wheel: 1. Pull and hold the steering wheelrelease control toward you. 2. Move the steering wheel up ordown until you find the desiredlocation. 3. Release the steering wheelrelease control. This will lock thesteering wheel in position. Never adjust the steer...

Compass The compass display is contained in the overhead console. The vehicleheading is displayed as one of N, NE, E, SE, S, SW, W and NW. The compass reading may be affected when you drive near largebuildings, bridges, power lines and powerful broadcast antenna. Magneticor metallic objects placed i...

• Drive the vehicle slowly (less than 5 km/h [3 mph]) in circles untilCAL indicator turns off in about 2–3 complete circles. • The compass is now calibrated. CELL PHONE USE The use of Mobile Communications Equipment has become increasinglyimportant in the conduct of business and personal affairs. Ho...

Fold-away mirrors The mirrors can be manually folded forward or backwards for narrowspaces like driving through an automatic car wash or backing out of agarage with the trailer tow mirror. The telescoping feature (if equipped) allows the mirror to extendapproximately 76 mm (3 inches). This feature i...

KEYS The key operates all locks on your vehicle. In case of loss, replacementkeys are available from your dealer. You should always carry a second key with you in a safe place in caseyou require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L tolock all doors. Me...

Replacing the battery The remote entry transmitter uses one coin type three-volt lithiumbattery CR2032 or equivalent. The typical operating range for yourremote entry transmitter is approximately 10 meters (33 feet). Adecrease in the operating range could be caused by: • weather conditions, • nearby...

SEATING Notes: Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk ofinjury in a collision or sudden stop. Adjusting the front manual seat ...

Pull lever up to adjust seatback. Using the manual lumbar support The lumbar support control islocated on the inboard side of thedriver’s seat. Turn the lumbar support controlclockwise to increase firmness. Turn the lumbar support controlcounterclockwise to increasesoftness. Adjusting the front powe...

Press to raise or lower the rearportion of the seat cushion. Press the control to move the seatforward, backward, up or down. Quick release captains chair To remove the seat: 1. Disengage the lap/shoulder beltfrom the seat by inserting a key orsmall screwdriver into the slot in thedetachable anchor ...

Stow the tongue end of thedetachable anchor. 2. Pull the seat latch handle, thenpull the seat toward the right side ofthe vehicle to disengage four pinsfrom the floor mount. 3. Remove the seat. To install the seat: Check to see that the seat and seatback is latched securely inposition. Keep floor ar...

ACCESSING THE 3RD, 4TH AND 5TH ROW SEATS (IF EQUIPPED) To make access to the 4th and 5throw seats easier, attach the 3rd and4th row passenger side seat belts tothe trim panel by using the snapsattached to the seat belt webbingand the trim panel. REAR BENCH SEAT To remove the seats: 1. Disengage the ...

2. Pull the LH/RH seat latchhandles, located under the seat,rearward to release the latch hookends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from therear strikers prior to lifting the front hooks out from the front strikers. 4. With assistance, remove the ...

SAFETY RESTRAINTSSafety restraints precautions Always drive and ride with your seatback upright and the lapbelt snug and low across the hips. To reduce the risk of injury, make sure children sit where theycan be properly restrained. Never let a passenger hold a child on his or her lap while thevehic...

When to use the automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt willstill retract to remove any slack in the shoulder belt. The automaticlocking mode is not available on the driver safety belt. This mode should be used any time a child safety seat is inst...

After any vehicle collision, the safety belt systems at all outboardseating positions (except the driver position, which does not have this feature) must be checked by a qualified technician to verifythat the automatic locking retractor feature for child seats is stillfunctioning properly. In additi...

Front safety belt height adjustment Adjust the height of the shoulderbelt so the belt rests across themiddle of your shoulder. To adjust the shoulder belt height,push the button and slide the heightadjuster up or down. Release thebutton and pull down on the heightadjuster to make sure it is locked i...

BeltMinder The BeltMinder feature is a supplemental warning to the safety beltwarning function. This feature provides additional reminders to thedriver that the driver’s safety belt is unbuckled by intermittentlysounding a chime and illuminating the safety belt warning lamp in theinstrument cluster....

Failure to inspect and if necessary replace the safety beltassembly under the above conditions could result in severe personal injuries in the event of a collision. Refer to Interior in the Cleaning chapter. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to...

Children and air bags Children must always be properlyrestrained. Accident statisticssuggest that children are safer whenproperly restrained in the rearseating positions than in the frontseating position. Failure to followthese instructions may increase therisk of injury in a collision. Air bags can...

Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone toindicate the condition of the system. Refer to Air bag readiness section in the Instrument cluster chapter. Routine maintenance of the air bag is not required. A difficulty with the system i...

Never let a passenger hold a child on his or her lap while thevehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant orchild restraint you might use. Ford recommends using child safety seats equipped...

Do not leave children, unreliable adults, or pets unattended inyour vehicle. Child booster seats Children outgrow a typical convertible or toddler seat when they weigh40 pounds and are around 4 years of age. Although the lap/shoulder beltwill provide some protection, these children are still too sma...

Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has aremovable shield, remove theshield and use the lap/shoulderbelt. If a seating position has alow seat back and no headrestraint, a backless booster seatmay place...

Follow all instructions provided by the manufacturer of thebooster seat. Never put the shoulder belt under a child’s arm or behind theback because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or tow...

7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with your knee on thechild seat. 8. Allow the safety belt to retract toremove any slack in the belt. 9. Before placing the child in theseat, forcibly tilt the seat forwardand back to...

Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag. If you must use a forward-facing child seat in the front seat, move the seat all theway back. Front passenger seating position The tether can be attached directlyto the rear of th...

STARTING Positions of the ignition 1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. 2. LOCK, locks the automatictransmission gearshift lever andallows key removal. 3. OFF, shuts off the engine and allaccessories without locking thesteering wh...

Note: If the engine does not start within five seconds on the first try, turn the key to 3 (OFF), wait 10 seconds and try again. If the engine stillfails to start, press the accelerator to the floor and try again; this willallow the engine to crank with the fuel shut off in case the engine isflooded...

ABS warning lamp ABS The ABS lamp in the instrument cluster momentarily illuminates when the ignition is turned to ON. If the light does not illuminate during startup, remains on or flashes, the ABS may be disabled and may need to beserviced. Even when the ABS is disabled,normal braking is still eff...

2 (Second) This position allows for second gear only. • Provides engine braking. • Use to start-up on slippery roads. • To return to (Overdrive), move the gearshift lever into the (Overdrive) position. • Selecting 2 (Second) at higher speeds will cause the transmission todownshift to second gear at ...

• It may be safer to stay on the apron or shoulder of the road and slowdown gradually before returning to the pavement. You may losecontrol if you do not slow down or if you turn the steering wheel toosharply or abruptly. • It often may be less risky to strike small objects, such as highwayreflector...

EMERGENCY MANEUVERS • In an unavoidable emergency situation where a sudden sharp turnmust be made, remember to avoid “over-driving” your vehicle, i.e.,turn the steering wheel only as rapidly and as far as required to avoidthe emergency. Excessive steering will result in less vehicle control,not more...

Do not use replacement tires with lower load carrying capacities than theoriginals because they may lower the vehicle’s GVWR and GAWRlimitations. Replacement tires with a higher limit than the originals donot increase the GVWR and GAWR limitations. Special loading instructions for owners of pickup t...

Using a step bumper (if equipped) The rear bumper is equipped with an integral hitch and only requires a ballwith a 25.4 mm (one inch) shank diameter. The bumper has a 2,270 kg(5,000 lb.) trailer weight and 227 kg (500 lb.) tongue weight capacity. If it is necessary to relocate the trailer hitch bal...

• When stopped in traffic for long periods of time in hot weather, placethe gearshift in P (Park) and increase idle speed. This aids enginecooling and air conditioner efficiency. • Vehicles with trailers should not be parked on a grade. If you mustpark on a grade, place wheel chocks under the traile...

GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Companyoffers a complimentary roadside assistance program. This program isseparate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week • for the New Vehicle Limite...

If you need to arrange roadside assistance for yourself, Ford MotorCompany will reimburse a reasonable amount. To obtain reimbursementinformation, U.S. Ford or Mercury vehicles customers call1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who need to obtain reimburs...

FUSES AND RELAYS Fuses If electrical components in thevehicle are not working, a fuse mayhave blown. Blown fuses areidentified by a broken wire withinthe fuse. Check the appropriatefuses before replacing any electricalcomponents. Note: Always replace a fuse with one that has the specified amperage r...

To remove a fuse use the fuse puller tool provided on the fuse panel cover. The fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 20A 4WABS module 2 15A Brake warning lamp, Instrumentcluster, Warning chime, 4WABS relay,Warning indicators, ...

CHANGING A FLAT TIRE If you get a flat tire while driving: • do not brake heavily. • gradually decrease the vehicle’s speed. • hold the steering wheel firmly. • slowly move to a safe place on the side of the road. The use of tire sealants is not recommended and maycompromise the integrity of your ti...

Tire change procedure Preparing to change the tire To prevent the vehicle from moving when you change a tire, besure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) tothe tire being changed. 1. Park on a level surfac...

• non-chassis cab vehicles: jack is located in the rear right-handside of the cargo area. • E-350 chassis cab vehicles: jack is strapped to a bracketbehind the driver’s seat. 2003 Econoline (eco) Owners Guide (post-2002-fmt)USA English (fus) Roadside Emergencies 146

Rear axle jacking points - Allmodels except E-450 and E-550: Rear axle jacking points - E-450and E-550: Front axle jacking points - Allmodels except E-550: • All models except E-550 Place the jack under the pin on the front surface of the front axle. Do not place the jack under oron the steering lin...

Front axle jacking points -E-550: Place the jack under the front axledirectly below the springs. Do not place the jack under oron the steering linkage. • Slide the notched end of the jackhandle over the release valve and use the handle to slide the jackunder the vehicle. Make sure the valve is close...

• 8-lug wheel Never use wheels or lugnuts different than the original equipment as this coulddamage the wheel or mountingsystem. This damage could allowthe wheels to come off while thevehicle is being driven. 6. Install any wheel covers, ornaments or hub caps. Make sure they arescrewed or snapped in...

Note: For E-550 vehicles, on all two-piece flat wheel nuts, applymotor oil between the flat washerand the nut. Do not apply motor oilto the wheel nut threads or thewheel stud threads. Stowing the flat/spare tire 1. Lay the tire on the ground with the valve stem facing in the directionspecified on th...

JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames,sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes andclothing, if contacted. Do not attempt to push-start your vehicle. A...

Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal ofthe discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+)termi...

3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker ...

Removing the jumper cables Remove the jumper cables in the reverse order that they wereconnected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (...

3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...

WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, yourroadside assistance service provider. Ford recommends your vehicle be towed with a wheel lift or flatbed. Donot tow with a slingbelt. Ford Motor C...

GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships toservice your vehicle. It is preferred that you return to the authorizeddealer where your vehicle was purchased when warranty repairs areneeded. However, you may also take your vehicle to another...

In some states (in the U.S.) you must directly notify Ford in writingbefore pursuing remedies under your state’s warranty laws. Ford is alsoallowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to theDispute Settlement Board before taking action un...

THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Companyvehicles. The Dispute Settlement Board may not be available in all states. FordMot...

Board membership The Board consists of: • Three consumer representatives • A Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained byan independent consulting firm. The dealership Board member is chosenfrom Ford and Lincoln Mercury deale...

Oral presentations If you would like to make an oral presentation, indicate YES to question6 on the application. While it is your right to make an oral presentationbefore the Board, this is not a requirement and the Board will decide thecase whether or not an oral presentation is made. An oral prese...

UTILIZING THE MEDIATION/ARBITRATION PROGRAM(CANADA ONLY) In those cases where you continue to feel that the efforts by Ford andthe dealer to resolve a factory-related vehicle service concern have beenunsatisfactory, Ford of Canada participates in an impartial third partymediation/arbitration program...

WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...

PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam) toyour dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and in...

• Cover the highlighted areas to prevent water damage when cleaningthe engine. • In addition to the highlighted areas, cover the power distribution box,located in the engine compartment, when cleaning the engine. • Never wash or rinse the engine while it is running; water in therunning engine may ca...

• Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol orwindshield washer solution. Be sure to replace wiper blades when theyappear worn or do not function properly. INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument pane...

LEATHER SEATS (IF EQUIPPED) Your leather seating surfaces have a clear, protective coating over theleather. • To clean, use a soft cloth with Motorcraft Deluxe Leather and VinylCleaner (ZC-11–A). Dry the area with a soft cloth. • To help maintain its resiliency and color, use the Motorcraft DeluxeLe...

Motorcraft Dash and Vinyl Cleaner (ZC-38–A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate (F2SZ-19523–WC) Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A) Motorcraft Tire Detailer (ZC-28) Motorcraft...

SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes trackingroutine service easy. If your vehicle requires professional service, your dealership can providethe...

OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease handle located under thebottom left corner of the instrumentpanel. 2. Go to the front of the vehicle and release the auxiliary latch that islocated in the center top of the grill. 3. Lift the hood and secure it with the prop rod. IDENTIFYI...

1. Windshield washer fluid reservoir 2. Engine oil filler cap (except 4.2L V6 engine)3. Automatic transmission fluid dipstick4. Air filter assembly5. Engine oil dipstick6. Engine oil filler cap (4.2L V6 engine only)7. Power steering fluid reservoir8. Brake fluid reservoir9. Engine coolant reservoir1...

Washer fluids containing non-methanol antifreeze agents should be usedonly if they provide cold weather protection without damaging thevehicle’s paint finish, wiper blades or washer system. If you operate your vehicle in temperatures below 4.5° C (40°F), use washer fluid with antifreeze protection. ...

• If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MINmark, add enough oil to raise thelevel within the MIN-MAX range. • Oil levels above the MAX mark may cause engine damage. Some oilmust be removed from the engine by a ...

BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for severe usage or in high temperature climates and for framemounted batteries, check the battery electrolyte level. Refer to thescheduled ma...

Batteries normally produce explosive gases which can causepersonal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery,always shield your face and protect your eyes. Always provide properventilation. When lifting a plastic-case...

7. Drive the vehicle to complete the relearning process. • The vehicle may need to be driven 16 km (10 miles) or more torelearn the idle and fuel trim strategy. • If you do not allow the engine to relearn its idle trim, the idlequality of your vehicle may be adversely affected until the idletrim is ...

2. Reconnect the primary batteryground cable. Diesel engines Disconnect: Secondary positive cable remains energized after disconnection.Make sure the tool does not contact any ground surface. 1. Disconnect the secondary positivecable from the primary batteryterminal. 2. Wrap the secondary positive c...

which equates to a freeze point of -36° C (-34° F). Coolant concentrationtesting is possible with a hydrometer or antifreeze tester (such as theRotunda Battery and Antifreeze Tester, 014–R1060). The level of coolantshould be maintained at the “cold full” of “cold fill range” level in thecoolant rese...

• Do not use alcohol, methanol, brine or any engine coolantsmixed with alcohol or methanol antifreeze (coolant). Alcohol and other liquids can cause engine damage from overheating orfreezing. • Do not add extra inhibitors or additives to the coolant. These can be harmful and compromise the corrosion...

necessary, add enough 50/50 concentration of engine coolant anddistilled water to bring the liquid level to the proper level. If you have to add more than 1.0 liter (1.0 quart) of engine coolant permonth, have your dealer check the engine cooling system. Your coolingsystem may have a leak. Operating...

When fail-safe mode is activated You have limited engine power when in the fail-safe mode, so drive thevehicle with caution. The vehicle will not be able to maintain high-speedoperation and the engine will run rough. Remember that the engine iscapable of completely shutting down automatically to pre...

The flow of fuel through a fuel pump nozzle can produce staticelectricity, which can cause a fire if fuel is pumped into an ungrounded fuel container. Use the following guidelines to avoid static build-up when filling anungrounded fuel container: • Place approved fuel container on the ground. • DO N...

Many of the world’s automakers issued the World-wide Fuel Charter thatrecommends gasoline specifications to provide improved performanceand emission control system protection for your vehicle. Gasolines thatmeet the World-wide Fuel Charter should be used when available. Askyour fuel supplier about g...

Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal tothe rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and theempty reserve combined. Indicated ca...

5. Follow one of the simple calculations in order to determine fueleconomy: Calculation 1: Multiply liters used by 100, then divide by total kilometers traveled. Calculation 2: Divide total miles traveled by total gallons used. Keep a record for at least one month and record the type of driving (cit...

Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fueleconomy. • Use recommended engine oil. Refer to Lubricant specifications in this chapter. • Perform all regularly scheduled maintenance items. Follow there...

EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and acatalytic converter which will enable your vehicle to comply withapplicable exhaust emission standards. To make sure that the catalyticconverter and other emission control components continue to workproper...

Allow the vehicle to sit for at least eight hours without starting theengine. Then, start the engine and complete the above driving cycle. Theengine must warm up to its normal operating temperature. Once started,do not turn off the engine until the above driving cycle is complete. CHECKING AND ADDIN...

5. Recheck the fluid level on the dipstick. Do not add fluid if the level isbetween the arrows in the FULL COLD range. 6. If the fluid is low, add fluid in small amounts, continuously checkingthe level until it reaches the FULL COLD range. Be sure to put thedipstick back in the reservoir. BRAKE FLUI...

High fluid level Fluid levels above the safe rangemay result in transmission failure.An overfill condition of transmissionfluid may cause shift and/orengagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels...

Changing the air filter element 1. Disconnect the fresh air inlet tubefrom the radiator support. 2. Loosen the clamp that securesthe two halves of the air filterhousing together. 3. Carefully separate the two halvesof the air filter housing. 4. Remove the air filter elementfrom the housing. 5. Insta...

WARNING An inflated tire and rim can be very dangerous if improperly used, serviced or maintained. To reduce the risk of serious injury, never attempt to re-inflate a tire which has been run flator seriously under-inflated without first removing the tire from thewheel assembly for inspection. Do not...

• Five tire rotation Replacing the tires Replace the tires when the wearband is visible through the tiretreads. Due to exposure to theelements and exhaust you shouldreplace the spare tire when youreplace the other tires. When replacing full size tires, never mix radial bias-belted, orbias-type tires...

Do not replace your tires with “high performance” tires or largersize tires. Failure to follow these precautions may adversely affect thehandling of the vehicle, and increase the risk of loss of vehicle control, vehicle rollover and/or personal injury. Tires that are larger or smaller than your vehi...

MOTORCRAFT PART NUMBERS Component 1 4.2L V6engine 4.6L V8engine 5.4L V8engine 6.8L V10engine Air filterelement FA-1634 FA-1634 FA-1634 FA-1634 Battery(standard) BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750 Battery(auxiliary) BH-65DC BH-65DC BH-65DC BH-65DC Fuel filter FG-872 FG-872 FG-872 FG-872 Oil ...

REFILL CAPACITIES Fluid Ford PartName Application Capacity Brake fluid Motorcraft HighPerformanceDOT 3 MotorVehicle BrakeFluid All Fill to line onreservoir Engineoil-gasolineengine (includesfilter change) 9 Motorcraft SAE5W-20 PremiumSynthetic BlendMotor Oil (US)Motorcraft SAE5W-20 SuperPremium Moto...

Fluid Ford PartName Application Capacity Rear axle 4 Motorcraft SAE75W-90 FuelEfficient HighPerformanceSynthetic rearaxle lubricant Visteon 8.8/9.75inchconventional andTraction-Lok 2.6-2.7L (5.5-5.8pints) 2 Hypoid Gear OilSAE 90 Dana 9.75 inch(M60-IU) 3.0L (6.3 pints) 3 Motorcraft80W-90Premium reara...

Fluid Ford PartName Application Capacity Transmissionfluid 6 MotorcraftMERCON 威 V ATF Automatic(4R70W) 13.2L (13.9 quarts) 7 MotorcraftMERCON 威 ATF Automatic(4R100 exceptE-450) 16.1L (17.0 quarts) 7 Automatic(4R100 E-450and E-550) 16.7L (17.7 quarts) 7 Windshieldwasher fluid MotorcraftPremiumWindshi...

Some transmission fluids may be labeled as dual usage, such asMERCON 威 and MERCON 威 V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON 威 type fluid. However, these dual usage fluids may be used in transmissions thatrequire the MERCON 威 V type f...

Item Ford partname Ford partnumber Fordspecification Engine oil-gasolineengine Motorcraft SAE5W-20 PremiumSynthetic BlendMotor Oil (US)Motorcraft SAE5W-20 SuperPremium MotorOil (Canada) XO-5W20-QSP(US)CXO-5W20–LSP12(Canada) WSS-M2C153-Hwith APICertificationMark Engine oil-dieselengine Refer to the 7...

3 Add 237 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refillof Dana Traction-Lok rear axles. ENGINE DATA Engine* 4.2L V6engine 4.6L V8engine 5.4L V8engine 6.8L V10engine Cubic inches 256 281 330 415 Required fuel 87 octane...

Cutaway/commercial stripped chassis models Dimension Body style E-250 E-350 E-450Super Duty E-550Super Duty (1) Overallheight Refer to Body Builder for specifications. (2) Track(Front /Rear) 1 763 mm(69.4 in)/1 689 mm(66.5 in) 1 763 mm(69.4 in)/SRW 1689mm (66.5in),DRW 1 859mm (73.2 in) 1 763 mm(69.4...

• On the certification label. Thislabel is required by the NationalHighway Traffic SafetyAdministration and is made ofspecial material. If it is tamperedwith, it will be destroyed or adestruction pattern will appear. Certification label for incomplete vehicles On completed derivations of incomplete ...

FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for yourvehicle through your local authorized Ford, Lincoln, Mercury or Ford ofCanada dealer. These quality accessories have been specificallyengineered to fulfill your automotive needs; they are custom desi...

A Air bag supplemental restraintsystem ..........................................93 and child safety seats ..............95description ................................93disposal ......................................97driver air bag ............................95indicator light ........................