Page 2 - Table of contents
Seating and safety restraints 100 Seating 100 Safety restraints 104 Air bags 118 Child restraints 127 Driving 137 Starting 137 Brakes 142 Transmission operation 147 Vehicle loading 173 Trailer towing 175 Recreational towing 197 Roadside emergencies 202 Hazard flasher switch 203 Fuses and relays 205 ...
Page 3 - Copyright © 2001 Ford Motor Company
Maintenance and specifications 246 Hood 248 Engine compartment 249 Engine oil 250 Battery 253 Fuel information 262 Air filter(s) 280 Part numbers 288 Refill capacities 288 Lubricant specifications 292 Engine data 295 Vehicle dimensions 295 Accessories 306 Index 310 All rights reserved. Reproduction ...
Page 4 - EMISSION WARRANTY; Warranty Guide; CONGRATULATIONS; Additional owner information is given in separate publications.; Fuel pump shut-off switch; In the event of an accident the; Introduction
EMISSION WARRANTY The New Vehicle Limited Warranty includes Bumper-to-BumperCoverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3LPower Stroke Diesel Engine Coverage. In addition, your vehicle is eligiblefor Emissions Defect and Emissions Performance Warranties. For adetailed description ...
Page 6 - Special instructions; Air bag; NEVER; Driving; Using your vehicle as an ambulance; Ford Ambulance Preparation
Special instructions For your safety, your vehicle is fitted with sophisticated electroniccontrols. By operating other electronic equipment (e.g. mobile telephonewithout exterior aerial) electromagnetic fields can occur which can cause malfunctions of the vehicle electronics. Therefore you shouldobs...
Page 7 - Middle East/North Africa vehicle specific information
manufacturers to follow the recommendations of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder’s Layout Book and the QVM guidelines as well as pertinent supplements. For additional information, please contact the Truck Body Builders AdvisoryService 1–877–840–4338. Use of your Ford light ...
Page 8 - Vehicle Symbol Glossary
These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat TetherAnchorage Brake System Anti-Lock Brake System Brake Fluid -Non-Petroleum Based Tr...
Page 10 - Poor fuel quality or water in the fuel.; Instrument cluster
WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make ...
Page 11 - Check fuel cap; For more information, refer to; Check gage; or; CHECK
If the light remains on, have your vehicle serviced at the first availableopportunity. Light is blinking: Engine misfire is occurring which could damage your catalytic converter.You should drive in a moderate fashion (avoid heavy acceleration anddeceleration) and have your vehicle serviced at the fi...
Page 12 - Brake system warning; in the; Safety belt; BRAKE; ABS
Brake system warning Illuminates if the parking brake isengaged. Also momentarilyilluminates at start up to ensure thecircuit is functional. If the brakewarning lamp does not illuminate atthese times, or illuminates after releasing the parking brake, seek serviceimmediately. Refer to Brakes in the D...
Page 13 - Low fuel; Fuel gauge; Speed control; OVERDRIVE
Check air suspension (if equipped) Illuminates momentarily when theignition is turned to the ON positionand the engine is OFF. The lightalso illuminates when the airsuspension switch is turned OFF or the air suspension system requiresservicing. For information, refer to Air suspension system in the ...
Page 14 - Sounds to remind you to fasten your safety belts.; BeltMinder chime; Sounds intermittently to remind you to fasten your safety belts.; LOW
Turn signal Illuminates when the turn signals orthe hazard lights are turned on. Ifthe lights stay on continuously orflash faster, check for a burned-outbulb. High beams Illuminates when the high beamheadlamps are turned on. Door ajar Illuminates when any door is open(or not fully closed). Four whee...
Page 16 - Engine coolant temperature gauge; Engine oil pressure gauge
Engine coolant temperature gauge Indicates the temperature of theengine coolant. At normal operatingtemperature, the needle remainswithin the normal area (the areabetween the “H” and “C”). If itenters the red section, the engine isoverheating. Stop the vehicle assoon as safely possible, switch offth...
Page 17 - Battery voltage gauge (manual transmission only); If the gauge is in the:; White area
Battery voltage gauge (manual transmission only) Indicates battery voltage. If thepointer moves and stays outside thenormal operating range (asindicated), have the vehicle’selectrical system checked as soon aspossible. Transmission fluid temperature gauge(automatic transmission only) If the gauge is...
Page 18 - Yellow area; Special; Red area
Yellow area (warning) — the transmission fluid is higher thannormal operating temperature. Thiscan be caused by special operationconditions (i.e. snowplowing, towingor off road use). Refer to Special Operating Conditions in the scheduled maintenance guide forinstructions. Operating thetransmission f...
Page 19 - Indicates the current vehicle speed.; Odometer
Fuel gauge Displays approximately how muchfuel is in the fuel tank. The fuelgauge may vary slightly when thevehicle is in motion or on a grade. When refueling the vehicle fromempty indication, the amount of fuelthat can be added will be less thanthe advertised capacity due to thereserve fuel. Speedo...
Page 20 - Tachometer
Tachometer Indicates the engine speed inrevolutions per minute. Driving with your tachometerpointer at the top of the scale maydamage the engine. Instrument cluster 20
Page 21 - SEEK; TUNE; Entertainment systems
AM/FM STEREO Your vehicle is equipped with a delayed accessory feature. This featureenables the audio playing media to continue playing up to 10 minutesafter the ignition has been turned off, or until a door is opened. Volume/power control Press the control to turn the audiosystem on or off. Turn th...
Page 23 - Seek function; Seek function in radio mode; Radio station memory preset; Setting memory preset stations; Tune adjust
Seek function The seek function control works in radio mode. Seek function in radio mode • Press to find the next listenable station down thefrequency band. • Press to find the next listenable station up thefrequency band. AM/FM select The AM/FM select control works inradio mode. AM/FM select in rad...
Page 24 - Setting the clock; to decrease hours and
Setting the clock Press CLK to toggle betweenlistening frequencies and clockmode. To set the hour, press and hold theCLK control until CLOCK SETappears in the display and press theSEEK control: • to decrease hours and • to increase hours. To set the minute, press and holdthe CLK control until CLOCK ...
Page 25 - Tune adjust in radio mode
• to decrease minutes and • to increase minutes. The CLK control will allow you toswitch between media display mode(radio station, stereo information,etc.) and clock display mode (time).When in clock mode, the mediainformation will display for tenseconds, when the radio is turnedon, and then revert ...
Page 26 - AM/FM STEREO CASSETTE
AM/FM STEREO CASSETTE Your vehicle is equipped with a delayed accessory feature. This featureenables the audio playing media to continue playing up to 10 minutesafter the ignition has been turned off, or until a door is opened. Volume/power control Press the control to turn the audiosystem on or off...
Page 27 - BASS
If the volume is set above a certain level and the ignition is turned off,the volume will come back on at a “nominal” listening level when theignition switch is turned back on. Bass adjust The bass adjust control allows youto increase or decrease the audiosystem’s bass output. Treble adjust The treb...
Page 28 - The seek function control works in radio mode.; Press; Scan function; Scan function in radio mode; SCAN; AM
Speaker fade adjust Speaker sound can be adjustedbetween the front and rearspeakers. Seek function The seek function control works in radio mode. Seek function in radio mode • Press to find the next listenable station down thefrequency band. • Press to find the next listenable station up thefrequenc...
Page 29 - TAPE; CLK
AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press theAM control to select from AM selections, and press the FM control toselect from FM1 or FM2 memory preset stations. AM/FM select in tape mode Press this control to stop tape play and begin radio play. Radi...
Page 31 - Tape select; Automatic Music Search; Tape direction select; SIDE; EJ
Tape select • To enter tape mode while in radiomode, press the TAPE AMScontrol. Automatic Music Search The Automatic Music Search featureallows you to quickly locate thebeginning of the tape selectionbeing played or to skip to the nextselection. To activate the feature, momentarilydepress the TAPE A...
Page 33 - Bass adjust; Press the BASS control then press:; SEL
Volume/power control Press the control to turn the audiosystem on or off. Audio power can also be turned onby pressing the AM/FM selectcontrol or the tape/CD selectcontrol. Audio power is turned offby using the volume/power control. Turn control to raise or lowervolume. If the volume is set above a ...
Page 34 - BAL
Treble adjust The treble adjust control allows youto increase or decrease the audiosystem’s treble output. Press the TREB control then press: • to decrease the treble output and • to increase the treble output. Speaker balance adjust Speaker sound distribution can beadjusted between the right and le...
Page 36 - Press this control to stop tape play and begin radio play.
Scan function The scan function works in radio,tape or CD mode. Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stationson the frequency band. Press the control again to stop the scan mode. Scan function in tape mode Press the SCAN control to hear a shor...
Page 37 - Tune; Autoset memory preset; Starting autoset memory preset; AUTO
Setting memory preset stations 1. Select the frequency band withthe AM/FM select control. 2. Select a station. Refer to Tune adjust or Seek function for more information on selecting a station. 3. Press and hold a memory preset control until the sound returns,indicating the station is held in memory...
Page 39 - The tune control works in radio mode.
The CLK control will allow you toswitch between media display mode(radio station, stereo information,etc.) and clock display mode (time).When in clock mode, the mediainformation will display for 10seconds, when the radio is turnedon, and then revert to clockinformation. Any time that themedia is cha...
Page 41 - COMP
Dolby T noise reduction Dolby t noise reduction operates in tape mode. Dolby t noise reduction reduces the amount of hiss andstatic during tape playback. Press the control to activate (and deactivate) the Dolby t noise reduction. Dolby t noise reduction is manufactured under license from Dolby t Lab...
Page 42 - PREMIUM AM/FM STEREO IN DASH SIX CD RADIO
PREMIUM AM/FM STEREO IN DASH SIX CD RADIO Your vehicle is equipped with a delayed accessory feature. This featureenables the audio playing media to continue playing up to 10 minutesafter the ignition has been turned off, or until a door is opened. Volume/power control Press the control to turn the a...
Page 43 - The seek function works in radio or CD mode.
If the volume is set above a certain level and the ignition is turned off,the volume will come back on at a “nominal” listening level when theignition switch is turned back on. Bass adjust The bass adjust control allows youto increase or decrease the audiosystem’s bass output. Press the BASS control...
Page 45 - Press this control to stop CD play and begin radio play.
AM/FM select The AM/FM select control works inradio and CD modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press thecontrol to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in CD mode Press this control to stop CD play and begin radi...
Page 46 - Autostore; Starting autostore
Autostore Autostore allows you to set the strongest local radio stations withoutlosing your original manually set preset stations. This feature is helpfulon trips when you travel between cities with different radio stations. Starting autostore 1. Press and momentarily hold the AM/FM control. 2. AUTO...
Page 47 - Shuffle feature; CD select
Tune adjust in radio mode • Press to move to the next frequency down the band(whether or not a listenablestation is located there). Hold thecontrol to move through thefrequencies quickly. • Press to move to the next frequency up the band (whether or not a listenable station is located there). Hold f...
Page 48 - Display description; Rewind
Display description Six circles are always lit in the digital display. These signify the six CDslots in the audio system. When a disc is loaded into a particular slot(1–6), the number inside that specific circle lights. If the circle is empty,there is no CD in that particular slot. Rewind The rewind...
Page 49 - Auto load; Eject; Auto eject
Load the CD into the player. LOADING CD# is displayed. When the CDhas been loaded, the door will close and the CD will begin to play. Forexample, to load a CD into slot 2, press the LOAD control and then presspreset 2. Auto load This feature allows you to autoloadup to 6 discs into the multi disc CD...
Page 52 - When in FM mode, press the MENU control until RDS OFF displays.; Traffic announcements; Press the MENU control until TRAFFIC is displayed.; Program type
Radio data system (RDS) feature This feature allows your audiosystem to receive text informationfrom RDS-equipped FM radiostations. To activate RDS: • When in FM mode, press the MENU control until RDS OFF displays. • Press the SEL control to engage this feature (RDS ON). RDS features: Once the RDS f...
Page 53 - Show; Mute mode
Press the MENU control until FINDprogram type is displayed. Use the SEL control to select theprogram type. With the feature on,use the SEEK or SCAN control tofind the desired program type from the following selections: • Classic • Country • Info • Jazz • Oldies • R & B • Religious • Rock • Soft ...
Page 54 - Handle discs by their edges only. Never touch the playing surface.; CASSETTE AND CASSETTE PLAYER CARE; Use only cassettes that are 90 minutes long or less.; RADIO FREQUENCY INFORMATION; Not all frequencies are used in a given area.
CLEANING COMPACT DISCS Inspect all discs for contamination before playing. If necessary, cleandiscs only with an approved CD cleaner and wipe from the center out tothe edge. Do not use circular motion. CD AND CD CHANGER CARE • Handle discs by their edges only. Never touch the playing surface. • Do n...
Page 56 - Climate controls
HEATER ONLY SYSTEM (IF EQUIPPED) Fan speed control Controls the volume of air circulatedin the vehicle. Temperature control knob Controls the temperature of theairflow inside the vehicle. Onheater-only systems, the air cannotbe cooled below the outsidetemperature. Mode selector control Controls the ...
Page 58 - . However, the air conditioning will only function if the outside
Fan speed control Controls the volume of air circulatedin the vehicle. Temperature control knob Controls the temperature of theairflow inside the vehicle. Mode Selector Control Controls the direction of the airflowto the inside of the vehicle. The air conditioning compressor can operate in all modes...
Page 59 - Operating tips
• OFF – Outside air is shut out and the fan will not operate. For shortperiods of time only, use this mode to prevent undesirable odors fromentering the vehicle. • (Panel and floor) – Distributes outside air through the instrument panel registers and the floor ducts. Heating and airconditioning capa...
Page 61 - HEADLAMP CONTROL; To change the delay time of the autolamp feature, do the following:; Lights
HEADLAMP CONTROL Rotate the headlamp control to thefirst position to turn on the parkinglamps. Rotate to the second positionto also turn on the headlamps. Autolamp control (if equipped) The autolamp system provides lightsensitive automatic on-off control ofthe exterior lights normallycontrolled by t...
Page 62 - High beams
Foglamp control (if equipped) The headlamp control also operatesthe foglamps. The foglamps can beturned on only when the headlampcontrol is in the and position and the high beams are notturned on. Pull headlamp control towards youto turn foglamps on. The foglampindicator light will illuminate if the...
Page 63 - Rotate up to brighten.; AIMING THE HEADLAMPS
Flash to pass Pull toward you to activate andrelease to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of theinstrument panel during headlampand parklamp operation. • Rotate up to brighten. • Rotate down to dim. • Rotate to full up position (pastdetent) to turn on interior lamps. • Ro...
Page 67 - To install the new headlamp, reverse the removal procedure.; Replacing front parking/turn signal bulbs; Make sure headlamp switch is in OFF position.
6. Remove the four screws and theheadlamp retaining ring fromheadlamp. 7. Disconnect the electricalconnector and remove headlamp. To install the new headlamp, reverse the removal procedure. Replacing front parking/turn signal bulbs 1. Make sure headlamp switch is in OFF position. 2. Open the hood. 3...
Page 69 - Replacing cargo lamp and high-mount brakelamp bulbs; To remove the lamp assembly:
Replacing brake/tail/backup lamp bulbs — F450/F550 only The brake/tail/backup lamp bulbsare located in the same portion ofthe tail lamp assembly. Follow thesame steps to replace either bulb: 1. Remove the four screws and thelamp lens from lamp assembly. 2. Carefully pull the bulb straightout of the ...
Page 70 - Replacing roof marker bulbs; To change the cab marker bulbs:; Replacing license plate lamp bulbs; Install the bulb socket in lamp assembly by turning it clockwise.
Replacing roof marker bulbs To change the cab marker bulbs: 1. Remove the screw and lens fromthe lamp assembly. 2. Carefully pull the bulb straightout of the socket and push in thenew bulb. 3. Install lens on lamp assembly withscrew. Replacing foglamp bulbs (if equipped) 1. Remove the bulb socket fr...
Page 71 - Checking the wiper blades; Driver controls
WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper controlto the desired interval, low or highspeed position. The bars of varying length are forintermittent wipers. When in thisposition rotate the control upwardfor fast intervals and downward forslow intervals. Push (tap) the end of the st...
Page 72 - Changing the wiper blades; To replace the wiper blades:
Changing the wiper blades To replace the wiper blades: 1. Pull the wiper arm away from thewindshield and lock into the serviceposition. 2. Turn the blade at an angle fromthe wiper arm. Push the lock pinmanually to release the blade andpull the wiper blade down towardthe windshield to remove it from ...
Page 73 - Never adjust the steering wheel when the vehicle is moving.
Never adjust the steering wheel when the vehicle is moving. ILLUMINATED VISOR MIRROR (IF EQUIPPED) To turn on the visor mirror lamps,lift the mirror cover open. OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according toyour option package. Storage compart...
Page 74 - Installing a garage door opener (if equipped)
Installing a garage door opener (if equipped) The storage compartment can be converted to accommodate a variety ofaftermarket garage door openers: • Remove the storage clip from thedoor. • Place Velcro hook onto side ofaftermarket transmitter oppositeof actuator control. • Place the transmitter into...
Page 75 - AUXILIARY POWER POINT; Press and hold the rocker switches to open and close windows.
AUXILIARY POWER POINT Power outlets are designed foraccessory plugs only. Do nothang any type of accessory oraccessory bracket from the plug.Improper use of the poweroutlet can cause damage notcovered by your warranty. The auxiliary power point is locatedon the instrument panel. Do not plug optional...
Page 76 - To adjust your mirrors:; MIRRORS
One touch down • Press AUTO completely down andrelease quickly. The driver’swindow will open fully. Depressagain to stop window operation. One touch down can be deactivatedduring operation by pushing downon the top part of the driver powerwindow control. Window lock The window lock feature allows on...
Page 77 - Return to the center position to lock mirrors in place.
2. Move the control in the directionyou wish to tilt the mirror. 3. Return to the center position to lock mirrors in place. 4. Adjust spotter mirrors (if equipped) manually. Fold-away mirrors Fold the side mirrors in carefully when driving through a narrow space,like an automatic car wash. The teles...
Page 79 - To turn speed control off; Press OFF or; To set a speed
To turn speed control off • Press OFF or • Turn off the vehicle ignition. Once speed control is switched off,the previously programmed setspeed will be erased. To set a speed • Press SET ACCEL. For speedcontrol to operate, the speedcontrol must be ON and thevehicle speed must be greaterthan 48 km/h ...
Page 81 - To disengage speed control; Depress the brake pedal or
To disengage speed control • Depress the brake pedal or • Depress the clutch pedal (ifequipped). Disengaging the speed control willnot erase the previouslyprogrammed set speed. Pressing OFF will erase thepreviously programmed set speed. ON OFF Driver controls 81
Page 82 - (Overdrive) is the normal drive position for the best fuel economy.; Deactivating overdrive; CRUISE
To return to a previously set speed • Press RES. For RES to operate,the vehicle speed must be fasterthan 48 km/h (30 mph). Indicator light This light comes on when either theSET ACCEL or RES controls arepressed. The vehicle speed must beat or above 48 km/h (30 mph). It turns off when the speed contr...
Page 84 - Selectable features; English/metric display
TRIP COMPUTER (IF EQUIPPED) The trip computer tells you about the condition of your vehicle througha constant monitor of vehicle systems. You may select display features onthe trip computer for a display of status. The appearance of your vehicle’s trip computer may differ depending onyour vehicle’s ...
Page 85 - Mode control; Average fuel economy.; your vehicle was not perfectly level during fill-up
Mode control Each press of the MODE control willdisplay a different feature as follows: Average fuel economy. The display will indicate thevehicle’s average fuel economy inliters/100 km (or miles/gallon) sincethe average fuel economy was lastreset. If you calculate your average fueleconomy by dividi...
Page 86 - Outside air temperature; In this mode the display is off.; Compass
• if the vehicle is started while parked on an incline. • if less than 30 liters (8 gallons) of fuel is added to the fuel tank. The fuel range function will flash for five seconds at the followingdistances based on fuel remaining and fuel economy calculations: • 80 km (50 miles) • 40 km (25 miles) •...
Page 87 - Compass zone adjustment; Compass calibration adjustment
Compass zone adjustment 1. Determine which magnetic zoneyou are in for your geographiclocation by referring to the zonemap. 2. Locate the trip computer on theoverhead console. 3. Turn ignition to the ON position. 4. Press and hold both tripcomputer controls. Afterapproximately four seconds, the trip...
Page 88 - Locate the trip computer located in the overhead console.
1. Locate the trip computer located in the overhead console. 2. Start the vehicle. 3. Press and hold both tripcomputer controls. Afterapproximately eight seconds, thetrip computer will enter CAL mode.CAL mode is indicated when thedisplay lights the “CAL” indicator. 4. Release both controls. The disp...
Page 89 - Tailgate removal
Tailgate removal Your tailgate is removable to allowmore room for loading. 1. Lower the tailgate. 2. Use a screwdriver to pry thespring clip (on each connector) pastthe head of the support screw.Disconnect cable. 3. Disconnect the other cable. 4. Lift tailgate to a 45 degree angle. 5. Lift right sid...
Page 90 - KEYS; Refer to; Locks and security
KEYS The key operates all locks on yourvehicle. In case of loss, replacementkeys are available from your dealer. You should always carry a secondkey with you in a safe place in caseyou require it in an emergency. Refer to SecuriLock y Passive Anti-Theft System for more information. POWER DOOR LOCKS ...
Page 91 - (remote entry transmitters) are brought to the
Childproof door locks When these locks are set, the reardoors cannot be opened from theinside. The rear doors can beopened from the outside when thedoors are unlocked. The childproof locks are located onrear edge of each rear door andmust be set separately for eachdoor. Setting the lock for one door...
Page 94 - Replacing lost transmitters; Take; your vehicle’s; Programming remote transmitters; It is necessary to have; all; To program the transmitters yourself:
Replacing lost transmitters If a remote transmitter has been lostand you would like to remove itfrom the vehicle’s memory, or youwould like to purchase additionalremote transmitters and have themprogrammed to your vehicle: • Take all your vehicle’s transmitters to your dealer forprogramming, or • Pe...
Page 95 - Relock
Illuminated entry The interior lamps illuminate when the remote entry system is used tounlock the door(s) or sound the personal alarm. The illuminated entry system will turn off the interior lights if theignition switch is turned to the ON position, or if the remote transmitterlock control is presse...
Page 96 - Automatic disarming; THEFT
4. Press the power door unlock control three times. 5. Turn the ignition back to ON. The horn will chirp. 6. Press the unlock control, then press the lock control. The horn willchirp once if autolock was deactivated or twice (one short and one longchirp) if autolock was activated. 7. Turn the igniti...
Page 97 - Key information; Programming
Key information Your vehicle is supplied with two coded keys. Only a coded key will start your vehicle. Spare coded keyscan be purchased from yourdealership. Your dealership canprogram your key or you can “do ityourself”, refer to Programming spare keys. Large metallic objects, electronicdevices on ...
Page 99 - into the; coded key; insert the second previously programmed; coded; Within 20 seconds of removing the second
1. Insert the first previouslyprogrammed coded key into the ignition and turn the ignition from3 (OFF) to 4 (ON) (maintainignition in 4 (ON) for at least onesecond). 2. Turn ignition to 3 (OFF) then2 (LOCK) and remove the first coded key from the ignition. 3. Within ten seconds of removingthe first ...
Page 100 - SEATING; Seating and safety restraints
SEATING Full bench seat (if equipped) • Lift the track release bar to movethe seat forward or backward.Ensure that the seat is relatchedinto place. • Pull up on the release leverlocated at the bottom of theseatback to quickly fold theseatback forward. 40/20/40 split bench seat (if equipped) • Lift t...
Page 101 - Adjusting the front power seat (if equipped); The control is located on the outboard side of the seat cushion.
Captain’s chair (if equipped) • Lift the track release bar to movethe seat forward or rearward.Make sure that the seat isrelatched into place. • Pull the release lever handlelocated on the side of the seat upto move the seat back forward orbackward. • Push down the release lever (ifequipped) located...
Page 102 - Using the manual lumbar support
Press to raise or lower the frontportion of the seat cushion. Press to raise or lower the rearportion of the seat cushion. Press the control to move the seatforward, backward, up or down. Using the manual lumbar support Turn the lumbar support controltoward the front of vehicle to movethe lumbar sup...
Page 104 - RETURNING THE SEAT TO SEATING POSITION; injury during a sudden stop.; SAFETY RESTRAINTS; injury in a collision.
RETURNING THE SEAT TO SEATING POSITION Always be sure that the seat is in a latched position, whether theseat is occupied or empty. If not latched, the seat may cause injury during a sudden stop. 1. Pull control on the side of the seat to release seat cushion fromstorage position. 2. Push seat cushi...
Page 105 - Combination lap and shoulder belts
Each seating position in your vehicle has a specific safety beltassembly which is made up of one buckle and one tongue that are designed to be used as a pair. 1) Use the shoulder belt on theoutside shoulder only. Never wear the shoulder belt under the arm.2) Never swing the safety belt around your n...
Page 106 - When to use the automatic locking mode; Any time; a child safety seat is installed in a passenger front or
The front and rear outboard safety restraints in the vehicle arecombination lap and shoulder belts. The front passenger and rear seatoutboard safety belts have two types of locking modes described below: Vehicle sensitive mode The vehicle sensitive mode is the normal retractor mode, allowing freesho...
Page 107 - How to use the automatic locking mode
How to use the automatic locking mode • Buckle the combination lap andshoulder belt. • Grasp the shoulder portion andpull downward until the entirebelt is extracted. • Allow the belt to retract. As the belt retracts, you will hear a clickingsound. This indicates the safety belt is now in the automat...
Page 108 - How to disengage the automatic locking mode; Energy Management Feature
How to disengage the automatic locking mode Ford Motor Company recommends that all safety belt assembliesand attaching hardware should be inspected by a qualified technician after any collision. Safety belt assemblies not in use during acollision should also be inspected and replaced if either damag...
Page 109 - Safety belt replacement label; the safety belt must be replaced.
Safety belt replacement label The short plastic boot on the frontsafety belt at the passengeroutboard anchor location covers a“Replace Belt” label on the safetybelt. In the event of a collision, thecolored label (REPLACE BELT)may become visible. If this occurs, the safety belt must be replaced. When...
Page 110 - Front safety belt height adjustment
Failure to follow these instructions will affect the performance ofthe safety belts and increase the risk of personal injury. Safety belt pretensioner (if equipped) Your vehicle is equipped with safety belt pretensioners at the driver andfront outboard passenger seating positions. The Seat Integrate...
Page 111 - Regular Cab and 4–door CrewCab
• Regular Cab and 4–door CrewCab • 4–door Super Cab (if equipped) Seating and safety restraints 111
Page 112 - Lap belts; Adjusting the center lap belt; The lap belt does not adjust automatically.
To lower the shoulder belt height, push the button and slide the heightadjuster down. To raise the height of the shoulder belt, slide the heightadjuster up. Pull down on the height adjuster to make sure it is locked inplace. Position the shoulder belt height adjusters so that the belt restsacross th...
Page 114 - in 4 of us will be; Prime time for an accident.
If... Then... The driver’s safety belt is notbuckled before the vehicle hasreached at least 5 km/h (3mph) and 1-2 minutes haveelapsed since the ignitionswitch has been turned toON... The BeltMinder feature is activated -the safety belt warning lightilluminates and the warning chimesounds for 6 secon...
Page 115 - One time disable
Reasons given... Consider... “Seat belts don’twork” Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. “Traffic is light” Nearly 1 of 2 deaths occur in single-vehiclecrashes, many when no other vehicles are around. “Belts wrinkl...
Page 117 - personal injuries in the event of a collision.
• Once again, the safety belt warning light will flash four times persecond for three seconds. 9. After receiving confirmation, the deactivation/activation procedure iscomplete. Safety belt extension assembly If the safety belt is too short when fully extended, there is a 20 cm(8 inch) safety belt e...
Page 121 - If the air bag has deployed,; the air bag will not function; If the air bag is not
The air bags inflate and deflaterapidly upon activation. After air bagdeployment, it is normal to notice asmoke-like, powdery residue orsmell the burnt propellant. This mayconsist of cornstarch, talcumpowder (to lubricate the bag) orsodium compounds (e.g., bakingsoda) that result from thecombustion ...
Page 122 - Determining if the system is operational; Air bag readiness
The diagnostic module monitors its own internal circuits and thesupplemental air bag electrical system warning (including the impactsensors), the system wiring, the air bag system readiness light, the airbag back up power and the air bag ignitors. Determining if the system is operational The SRS use...
Page 123 - always; Turning the passenger air bag off; PASSENGER AIR BAG
Passenger air bag ON/OFF switch (if equipped) An air bag ON/OFF switchhas been installed in this vehicle. Before driving, always look at the face of the switch tobe sure the switch is in the properposition in accordance with theseinstructions and warnings. Failureto put the switch in a properpositio...
Page 124 - Turning the passenger air bag back on; The passenger air bag remains OFF until you turn it back ON.
Turning the passenger air bag back on The passenger air bag remains OFF until you turn it back ON. 1. Insert the ignition key and turnthe switch to ON. 2. The OFF light will brieflyilluminate when the ignition isturned to On. This indicates that thepassenger air bag is operational. If the OFF light ...
Page 125 - NHTSA deactivation criteria (excluding Canada); An infant (less than 1 year old) must ride in the front seat
The vast majority of drivers and passengers are much safer with an airbag than without. To do their job and reduce the risk of life threateninginjuries, air bags must open with great force, and this force can pose apotentially deadly risk in some situations, particularly when a front seatoccupant is...
Page 126 - Transport Canada deactivation criteria (Canada Only); Child age 12 or under:
3. Medical condition. A passenger has a medical condition which, according to his or her physician: • causes the passenger air bag to pose a special risk for the passenger;and • makes the potential harm from the passenger air bag in a crashgreater than the potential harm from turning OFF the air bag...
Page 127 - SAFETY RESTRAINTS FOR CHILDREN; Air bag supplemental restraint system; Important child restraint precautions
• the child has a medical condition that, according to the child’sphysician, makes it necessary for the child to ride in the front seat sothat the driver can monitor the child’s condition. 3. Medical condition: A passenger has a medical condition that, according to his or her physician: • poses a sp...
Page 128 - Children and safety belts; If the child is the proper size, restrain the child in a safety seat.
Never let a passenger hold a child on his or her lap while thevehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant orchild restraint you might use. When possible, always place children under age 12...
Page 129 - When installing a child safety seat:
SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child.Carefully follow all of the manufacturer’s instructions with the safety seatyou put in your vehicle. If you do not install and use the safety seatproperly, the ...
Page 133 - injured in a sudden stop or collision.; Attaching child safety seats with tether straps
Attaching safety seats with tether straps Most forward-facing child safety seats include a tether strap which goesover the back of the set and hooks to an anchoring point. Tether strapsare available as an accessory for many older safety seats. Contact themanufacturer of your child safety seat for in...
Page 134 - somewhere other than the correct tether anchor.; F—Series Regular Cab; Position the child safety seat on the seat cushion.
The tether strap anchors in your vehicle are in the following positions(shown from top view): Attach the tether strap only to the appropriate tether anchor asshown. The tether strap may not work properly if attached somewhere other than the correct tether anchor. • F—Series Regular Cab • F—Series Su...
Page 135 - Tether strap attachment rear SuperCab only
5. Clip the tether strap to the anchor as shown. • Front seat (SuperCab only) • Front seats (Regular Cab) andRear seats (Crew Cab only) If the tether strap is clipped incorrectly, the child safety seatmay not be retained properly in the event of a collision. 6. Refer to the Installing child safety s...
Page 137 - Starting the engine
STARTING Positions of the ignition 1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. 2. LOCK, locks the steering wheel,automatic transmission gearshiftlever and allows key removal. 3. OFF, shuts off the engine and allaccessories without lockin...
Page 138 - Guarding against exhaust fumes; Important safety precautions
Do not start your vehicle in a closed garage or in other enclosedareas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. See Guarding against exhaust fumes in this chapter for more instructions. If you smell exhaust fumes inside your vehicle, have your dealerinspe...
Page 140 - Whenever you start your vehicle, release the key as soon as the
Starting the engine Note: Whenever you start your vehicle, release the key as soon as the engine starts. Excessive cranking could damage the starter. 1. Turn the key to 5 (START)without pressing the acceleratorpedal and release as soon as theengine starts. The key will return to4 (ON). 2. If the tem...
Page 141 - Have the exhaust and body ventilation systems checked whenever:
Using the engine block heater (if equipped) An engine block heater warms theengine coolant, which improvesstarting, warms up the engine fasterand allows the heater-defrostersystem to respond quickly. Use of anengine block heater is stronglyrecommended if you live in a regionwhere temperatures reach ...
Page 142 - Important ventilating information
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or otherreproductive harm. In addition, certain fluids contained in vehicles andcertain products of component wear contain or...
Page 143 - RABS warning lamp; The; warning lamp in the instrument cluster momentarily illuminates; Using RABS; If the front brakes lock, the vehicle cannot be steered.; You
roads is normal and indicates proper functioning of the vehicle’s RABS. Ifthe vehicle has continuous vibration or shudder in the steering wheelwhile braking, the vehicle should be inspected by a qualified servicetechnician. The RABS operates by detecting the onset of rear wheel lockup duringbrake ap...
Page 145 - Parking brake
Parking brake Apply the parking brake wheneverthe vehicle is parked. To set theparking brake, press the parkingbrake pedal down until the pedalstops. The BRAKE warning lamp in theinstrument cluster illuminates andremains illuminated (when theignition is turned ON) until theparking brake is released....
Page 146 - STEERING YOUR VEHICLE
Pull the release lever to release thebrake. Driving with the parkingbrake on will cause the brakes towear out quickly and reduce fueleconomy. STEERING YOUR VEHICLE Your vehicle is equipped with power steering. Power steering uses energyfrom the engine to help steer the vehicle. Never hold the steeri...
Page 147 - PREPARING TO DRIVE YOUR VEHICLE; lower center of gravity. Utility and four-wheel drive vehicles are; not
PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a significantly higher rollover rate thanother types of vehicles. In a rollover crash, an unbelted person is significantly more likelyto die than a person wearing a seat belt. Your vehicle has special design and equipment features to make itcapab...
Page 148 - Driving with a 4–speed automatic transmission; Understanding gearshift positions
If you cannot move the gearshift lever out of P (Park) with ignition inthe ON position and the brake pedal depressed: 1. Apply the parking brake, turn ignition to the LOCK position, thenremove the key. 2. Reinsert the key and turn the ignition to the OFF position. 3. Press and hold down the brake pe...
Page 149 - pedal down, your vehicle may move unexpectedly and injure someone.
Hold the brake pedal down while you move the gearshift leverfrom P (Park) to another position. If you do not hold the brake pedal down, your vehicle may move unexpectedly and injure someone. P (Park) Always come to a complete stopbefore shifting into P (Park). Makesure the gearshift lever is securel...
Page 150 - Drive; – Not shown on the display. Activate by pressing the transmission
The transmission control indicatorlight (TCIL) (the word OFF) on theend of the gearshift lever willilluminate. Drive – Not shown on the display. Activate by pressing the transmission control switch (TCS) on the end of the gearshift lever with the gearshiftin the position. The TCIL (the word OFF) wil...
Page 151 - Forced Downshifts; To gain acceleration in; Shift strategy (4R100 automatic transmission); MANUAL TRANSMISSION OPERATION (IF EQUIPPED)
Forced Downshifts To gain acceleration in (Overdrive) or Drive (O/D OFF) when passing another vehicle, push the accelerator to the floor. Thetransmission will downshift to the appropriate gear: third, second or firstgear. Shift strategy (4R100 automatic transmission) To account for customer driving ...
Page 152 - When starting a vehicle with a manual transmission, you must:
When starting a vehicle with a manual transmission, you must: 1. Make sure the parking brake isfully set. 2. Depress the clutch pedal fully. 3. Put the gearshift lever in N(Neutral). 4. Turn the ignition to position 5(START) to start the engine, let theengine idle for a few seconds. 5. Depress the b...
Page 153 - Only shift to LO when at a stop.; Parking your vehicle
Recommended shift speeds Downshift according to the following charts for your specificengine/drivetrain combination: Maximum downshift speeds 1 6-speed transmission Shift from: Transfer case position (if equipped) 2 2H or 4H 4L D (Overdrive) - 4 72 km/h (45 mph) 26 km/h (16 mph) 4 - 3 56 km/h (35 mp...
Page 154 - Reverse
2. Set parking brake. 3. Shift into 1 (First). 4. Turn the ignition key to position3 (OFF). Do not park your vehicle in Neutral, it may move unexpectedlyand injure someone. Use 1 (First) gear and set the parking brake fully. Reverse Make sure that your vehicle is at a complete stop before you shift ...
Page 155 - Removing key from ignition; Turn the ignition key to position 2.
With the 6–speed transmission youcan shift into R (Reverse) bymoving the gearshift to the extremeleft from N (Neutral). Removing key from ignition • Turn the ignition key to position 2. • Push the release lever forwardand rotate the key towards youand remove. REVERSE SENSING SYSTEM (IF EQUIPPED) The...
Page 157 - Preparing to drive your vehicle
The reverse sensing system isautomatically enabled when the gearselector is placed in R (Reverse)and the ignition is ON. A reversesensing control allows the driver todisable the reverse sensing system only when the ignition is ON, and thegear selector is in R (Reverse). The OFF indicator remains ill...
Page 159 - WD system indicator lights
Manual 4x4 system (if equipped) The 4WD system is engaged ordisengaged by rotating the controlfor both front wheel hub locks fromthe FREE or LOCK position, thenmanually engaging or disengagingthe transfer case with thefloor-mounted shifter. • For proper operation, makesure that the arrow and theindi...
Page 161 - does not; does not
3. Place the gearshift lever in N (Neutral) (automatic transmission) ordepress the clutch (manual transmission). 4. Move the transfer case shift leverthrough N (Neutral) directly to 4L(4WD Low) and hold the shift leverin 4L (4WD Low) until the transfercase has fully engaged (up to 15seconds). 5. If ...
Page 162 - off the ignition when leaving the vehicle.; Using the electronic shift 4WD system (if equipped); Positions of the electronic shift system; – Power to rear axle only.; Do not shift into 4x4 HIGH with the rear wheels slipping.
Do not leave the vehicle unattended with the transfer case in theN (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. Using the electronic shift 4WD system (if equipped) Positions of the electronic shift system To prevent damage, the electronic...
Page 163 - do not; need to operate the vehicle in R (Reverse) to disengage; illuminate after 15
Shifting from 4x4 HIGH (4WD high) to 2WD (2WD high) Rotate the 4WD control to 2WD atany forward speed. Disengagementof the transfer case and front hubsmay be delayed due to torque bindwhich is caused by driving on dryhard surfaces or performing tightturns while using the 4WD system. • You do not nee...
Page 164 - If the LOW RANGE indicator light; shut off after 15 seconds,; Driving off-road with truck and utility vehicles; How your vehicle differs from other vehicles
4. Move the 4WD control to the 4x4HIGH (4WD high) or 2WD (2WDhigh) position. 5. Hold the shift command until theLOW RANGE indicator light shutsoff. 6. If the LOW RANGE indicator light does not shut off after 15 seconds, start the vehicle moving, thenrepeat steps 1 through 5 beforereporting any shift...
Page 165 - Emergency maneuvers
• Be extremely careful when driving on pavement made slippery byloose sand, water, gravel, snow or ice. If your vehicle goes off the edge of the pavement • If your vehicle goes off the edge of the pavement, slow down, butavoid severe brake application, Ease the vehicle back onto thepavement only aft...
Page 166 - Parking; Normal characteristics
called for. Avoid abrupt steering, acceleration or braking. Use allavailable road surface to return the vehicle to a safe direction oftravel. • In the event of an emergency stop, avoid skidding the tires and do notattempt any sharp steering wheel movements. • If the vehicle goes from one type of sur...
Page 168 - Driving on hilly or sloping terrain; Avoid driving crosswise or turning on steep; . A danger lies in losing traction, slipping sideways and
Water intrusion into the transmission may damage thetransmission. Refer to Transmission temperature gauge in the Instrument cluster chapter for transmission fluid temperature information. If the front or rear axle is submerged in water, the axle lubricant shouldbe replaced. After driving through mud...
Page 169 - Driving on snow and ice
When climbing a steep slope or hill,start in a lower gear rather thandownshifting to a lower gear from ahigher gear once the ascent hasstarted. This reduces strain on theengine and the possibility of stalling. If you do stall out, do not try toturn around because you might rollover. It is better to ...
Page 170 - Tires, Replacement Requirements
Avoid sudden applications of power and quick changes of direction onsnow and ice. Apply the accelerator slowly and steadily when startingfrom a full stop. Avoid sudden braking as well. Although a 4WD vehicle may acceleratebetter than a two-wheel drive vehicle in snow and ice, it won’t stop anyfaster...
Page 171 - Maintenance and Modifications
Do not use”aftermarket lift kits” or other suspension modifications,whether or not they are used with larger tires and wheels. These “aftermarket lift kits” could adversely affect the vehicle’s handlingcharacteristics, which could lead to loss of vehicle control or roll overand serious injury. Tires...
Page 172 - DRIVING THROUGH WATER
Any modifications to a vehicle that raise the center of gravity can makeit more likely the vehicle will roll over as a result of a loss of control.Ford recommends that caution be used with any vehicle equipped with ahigh load or device (such as ladder racks or pickup box cover). Failure to maintain ...
Page 174 - section in
Remember to figure in the tongue load of your loaded trailer whenfiguring the total weight. Do not exceed the GVWR or the GAWR specified on thecertification label. Do not use replacement tires with lower load carrying capacities than theoriginals because they may lower the vehicle’s GVWR and GAWRlim...
Page 194 - load equalizing hitch and may cause unpredictable handling.
F-550 Crew Chassis Cab Dual Rear Wheel 4x2 w/automatic transmission (fifth wheel towing) 6.8L 5.38 11 793 (26 000) 8 119 (17 900) F-550 Crew Chassis Cab Dual Rear Wheel 4x4 w/automatic transmission (fifth wheel towing) Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs....
Page 195 - When towing a trailer:
Safety chains Always connect the trailer’s safety chains to the frame or hook retainersof the vehicle hitch. To connect the trailer’s safety chains, cross thechains under the trailer tongue and allow slack for turning corners. If you use a rental trailer, follow the instructions that the rental agen...
Page 196 - Anticipate stops and brake gradually.; Servicing after towing; Trailer towing tips; Allow more distance for stopping with a trailer attached.; Launching or retrieving a boat; When backing down a ramp during boat launching or retrieval,
• Consult your local motor vehicle speed regulations for towing a trailer. • Use a lower gear when towing up or down steep hills. This willeliminate excessive downshifting and upshifting for optimum fueleconomy and transmission cooling. • Anticipate stops and brake gradually. Exceeding the GCWR rati...
Page 197 - SNOWPLOWING; Ford Truck Body Builders Layout Book
Exceeding these limits may allow water to enter critical vehiclecomponents, adversely affecting driveability, emissions and reliability. Replace front and rear axle lubricants any time the axles have beensubmerged in water. Axle lubricant quantities are not to be checkedunless a leak is suspected. A...
Page 198 - Ford does not install snowplows.
Book . These instructions are available through your Ford dealer. They include the list of vehicle models recommended for snowplowing andsnowplow weight limits. Use of the Snowplow Package Option, or itsequivalent, along with these instructions will help avoid possiblepowertrain and chassis damage f...
Page 199 - Installing the snowplow; Read the following instructions before installing a snowplow:
Installing the snowplow Removing the blocker beam without installing snowplowattachment hardware may affect air bag deployment in a crash. Do not operate the truck unless either the blocker beam or snowplowattachment hardware is installed on the vehicle. Read the following instructions before instal...
Page 200 - Removing snowplow; Read the following instructions before removing a snowplow:; Snowplowing with your air bag equipped vehicle; Lincoln Mercury dealer.
Removing snowplow Read the following instructions before removing a snowplow: • After removing a snowplow from the vehicle, ensure the vehicle’s fronttoe alignment and front ride height are within specification (reset ifrequired). These specifications are located in the vehicle’s WorkshopManual. Adh...
Page 202 - GETTING ROADSIDE ASSISTANCE; Roadside Assistance supplement; USING ROADSIDE ASSISTANCE; Roadside emergencies
GETTING ROADSIDE ASSISTANCE To fully assist if you should have a vehicle concern, Ford Motor Companyoffers a complimentary roadside assistance program. This program isseparate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week • for the Basic warranty peri...
Page 205 - Standard fuse amperage rating and color
FUSES AND RELAYS Fuses If electrical components in thevehicle are not working, a fuse mayhave blown. Blown fuses areidentified by a broken wire withinthe fuse. Check the appropriatefuses before replacing any electricalcomponents. Note: Always replace a fuse with one that has the specified amperage r...
Page 206 - Passenger compartment fuse panel / power distribution box
Passenger compartment fuse panel / power distribution box The fuse panel is located below and to the left of the steering wheel bythe brake pedal. Remove the panel cover to access the fuses. To remove the fuse panel cover,turn the panel fastenerscounterclockwise. To remove a fuse use the fuse puller...
Page 210 - Front blower motor relay; CHANGING THE TIRES; Location of the spare tire and tools
Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 301 — Front blower motor relay 302 — Powertrain (EEC) relay 303 — Injector driver module relay(Diesel only) 304 — Heated backlite relay 305 — Trailer tow battery charge relay 306 — Delayed accessory relay 307 — Starter ...
Page 211 - Jack; Removing the spare tire (with spare tire carrier only); The following tools are required to remove the spare tire:
Tool Location Spare tire (pick-up trucks only) Under the vehicle, just forward of the rearbumper Jack Regular cab, crew cab and SuperCab withoutrear bench seat: Fastened to floor pan behindrearmost seat on passenger side SuperCab with rear bench seat: Under rearbench on passenger side Jack handle an...
Page 212 - Remove the retainer through the center of the wheel.
2. If equipped, unlock and remove the spare tire lock from the rearbumper drive tube using the the spare tire lock key and the jack handle. 3. Insert the hooked end of the jackhandle into the rear bumper drivetube. The handle will stop moving andyou will feel forward resistance toturning when proper...
Page 213 - Stowing the spare tire; Lay the tire on the ground with the valve stem facing up.; Tire change procedure
Stowing the spare tire 1. Lay the tire on the ground with the valve stem facing up. 2. Slide the wheel under the vehicleand install the retainer through thewheel center. 3. Turn the jack handle clockwiseuntil the tire is raised to its originalposition underneath the vehicle. Theeffort to turn the ja...
Page 214 - Use the tip of the lug wrench to remove any wheel trim.
To prevent the vehicle frommoving when you change a tire, be sure the parking brake isset, then block (in bothdirections) the wheel that isdiagonally opposite (other sideand end of the vehicle) to the tirebeing changed. 2. Turn engine OFF and block the diagonally opposite wheel (block notprovided). ...
Page 215 - The following steps apply to F250/F350 only:
The following steps apply to F250/F350 only: 6. Insert the hooked end of the jackhandle into the jack and use thehandle to slide the jack under thevehicle. 7. Position the jack according to thefollowing guides: • Front (4x2) Roadside emergencies 215
Page 216 - Rear
• Front passenger side (4x4) • Front driver side (4x4) Make sure the jack fits into thenotched area next to the differentialhousing. • Rear Roadside emergencies 216
Page 217 - Lower the wheel by turning the jack handle counterclockwise.
Never use the front or reardifferential as a jacking point. To lessen the risk ofpersonal injury, do not put any part of your body under thevehicle while changing a tire. Donot start the engine when yourvehicle is on the jack. The jack isonly meant for changing the tire. 8. Turn the jack handle cloc...
Page 218 - The following steps apply to F350 chassis Cab F450/F550 only:
The following steps apply to F350 chassis Cab F450/F550 only: 12. Slide the notched end of thejack handle over the release valveand use the handle to slide the jackunder the vehicle. Make sure thevalve is closed by turning itclockwise. 13. Position the jack according tothe following guides: • Front ...
Page 222 - The following steps apply to all vehicles:; Bolt size; Nm; JUMP STARTING YOUR VEHICLE
The following steps apply to all vehicles: 19. Remove the jack and fullytighten the lug nuts in the ordershown. 20. Stow the flat tire. Refer to Stowing the spare tire if the vehicle is equipped with a spare tirecarrier. 21. Stow the jack, jack handle andlug wrench. Make sure the jack issecurely fas...
Page 223 - touch. Set the parking brake on
Do not attempt to push-start your vehicle. Automatictransmissions do not have push-start capability; also, thecatalytic conveter may become damaged. Preparing your vehicle When the battery is disconnected or a new battery is installed, thetransmission must relearn its adaptive strategy. As a result ...
Page 224 - Connecting the jumper cables; In the illustrations,
Connecting the jumper cables 1. Connect the positive (+) booster cable to the positive (+) terminal ofthe discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+)term...
Page 225 - Do not; use fuel lines, engine rocker
3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker ...
Page 226 - Jump starting; Start the engine of the disabled vehicle.; Removing the jumper cables; Remove the jumper cable from the
Jump starting 1. Start the engine of the booster vehicle and run the engine atmoderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for anadditional three minutes before disconnecting the jumper cables. Removing the j...
Page 227 - relearn
3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...
Page 228 - WRECKER TOWING
WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member, your roadside assistance center. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheelson the ground and the rear wheels off the ground using a wheel lift or aslin...
Page 229 - Customer assistance
GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships toservice your vehicle. It is preferred that you return to the Ford dealerwhere your vehicle was purchased when warranty repairs are needed.However, you may also take your vehicle to another Ford ...
Page 231 - FORD EXTENDED SERVICE PLAN
In some states (in the U.S.) you must directly notify Ford in writingbefore pursuing remedies under your state’s warranty laws. Ford is alsoallowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to theDispute Settlement Board before taking action un...
Page 232 - The Dispute Settlement Board is:; What kinds of cases does the Board review?; a non-Ford dealership
THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes • available free to owners and lessees of qualifying Ford Motor Companyvehicles The Dispute Settlement Board may not be available in all states. FordMotor...
Page 233 - Board membership; What the Board needs
Board membership The Board consists of: • three consumer representatives • a Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained byan independent consulting firm. The dealership Board member is chosenfrom Ford and Lincoln Mercury deale...
Page 234 - To Request a DSB Brochure/Application
Oral presentations If you would like to make an oral presentation, indicate YES to question6 on the application. While it is your right to make an oral presentationbefore the Board, this is not a requirement and the Board will decide thecase whether or not an oral presentation is made. An oral prese...
Page 235 - GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA
UTILIZING THE MEDIATION/ARBITRATION PROGRAM(CANADA ONLY) In those cases where you continue to feel that the efforts by Ford andthe dealer to resolve a factory-related vehicle service concern have beenunsatisfactory, Ford of Canada participates in an impartial third partymediation/arbitration program...
Page 236 - ORDERING ADDITIONAL OWNER’S LITERATURE; (Items in this catalog may be purchased by credit card holders only.); Obtaining a French owner’s guide
If your vehicle must be serviced while you are traveling or living inCentral or South America, the Caribbean, or the Middle East, contact thenearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANYWORLDWIDE DIRECT MARKET OPERATIONS1555 Fairlane DriveFairlane Busi...
Page 239 - Cleaning
WASHING THE EXTERIOR OF YOUR VEHICLE Never wash a vehicle that is “hot tothe touch” or during exposure tostrong, direct sunlight. It isrecommended that you wash yourvehicle regularly with cool orlukewarm water and a neutral Phshampoo, such as Detail Wash(ZC-3–A), which is available fromyour authoriz...
Page 240 - The engine must be cool to the touch before spraying with water.
REPAIRING PAINT CHIPS Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and industrial fallout before repairing paint chips. Minor scratches or paint damage from road debris may be repaired usingthe Ultra Touch Prep and Finishing Kit (F7AZ-19K507–BA), which isav...
Page 241 - These products; CLEANING WOOD-TONE TRIM
• Never spray a hot engine with cold water, as damage to theengine block or engine components may occur. • Use caution when using a self-serve power washer (1000psi maximumpressure) to clean the engine, as the high-pressure fluid couldpenetrate the sealed parts and cause damage. • Never apply anythi...
Page 245 - FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS
FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products availableto clean your vehicle and protect its finishes. These quality productshave been specifically engineered to fulfill your automotive needs; theyare custom designed to complement the styl...
Page 246 - SERVICE RECOMMENDATIONS; PRECAUTIONS WHEN SERVICING YOUR VEHICLE; Battery; Maintenance and specifications
SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes trackingroutine service easy. If your vehicle requires professional service, your dealership can providethe...
Page 248 - OPENING THE HOOD
OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease handle located under thebottom left corner of the instrumentpanel. 2. Go to the front of the vehicle andrelease the auxiliary latch locatedunder the right center of the hood.Slide the handle to release theauxiliary latch. 3. Lift the hood ...
Page 249 - IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT; Liter Power Stroke Direct Injection Turbo Diesel
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Engine oil dipstick 2. Clutch fluid reservoir (manual transmission) 3. Brake fluid r...
Page 250 - Lubricant specifications; ENGINE OIL; Make sure the vehicle is on level ground.
WINDSHIELD WASHER FLUID Washer fluid Check the washer fluid wheneveryou stop for fuel. The reservoir ishighlighted with a symbol. If the level is low, add enough fluidto fill the reservoir. In very coldweather, do not fill the reservoir allthe way. Only use a washer fluid that meets Ford specificati...
Page 251 - If the oil level is; between the MIN and MAX marks,; the oil level is; Adding engine oil; Checking the engine
5. Locate and carefully remove theengine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MINmark, add enough...
Page 252 - Engine oil and filter recommendations
and use a funnel to pour the engine oil into the opening. 3. Recheck the engine oil level. Make sure the oil level is not above theMAX mark on the engine oil level indicator (dipstick). 4. Install the indicator and ensure it is fully seated. 5. Fully install the engine oil filler cap by turning the ...
Page 253 - BATTERY
BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for severe usage or in high temperature climates, check thebattery electrolyte level. Refer to the scheduled maintenance guide forthe service ...
Page 254 - Wash hands after handling; With the vehicle at a complete stop, set the parking brake.
Batteries normally produce explosive gases which can causepersonal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery,always shield your face and protect your eyes. Always provide properventilation. When lifting a plastic-case...
Page 255 - Drive the vehicle to complete the relearning process.; ENGINE COOLANT; Adding Engine Coolant; 0–50 mixture of coolant and water provides the following:; LEAD; RECYCLE
6. Drive the vehicle to complete the relearning process. • The vehicle may need to be driven 16 km (10 miles) or more torelearn the idle and fuel trim strategy. • If you do not allow the engine to relearn its idle trim, the idlequality of your vehicle may be adversely affected until the idletrim is ...
Page 256 - Be sure to read and understand; Adding engine coolant; , until the appropriate fill level is obtained.
• Protection against rust and other forms of corrosion. • Enables calibrated gauges to work properly. When the engine is cold, check thelevel of the engine coolant in thereservoir. • The engine coolant should be at the “cold fill level” or within the “coldfill range” as listed on the engine coolant ...
Page 257 - Do not add extra inhibitors or additives to the coolant.; These
Do not add engine coolant when the engine is hot. Steam andscalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluidcontainer. If sprayed on the windshield, engine...
Page 259 - Recycled engine coolant; Used engine coolant should be disposed of in an appropriate; Coolant refill capacity; Refill capacities; Severe climates
If you have to add more than 1.0 liter (1.0 quart) of engine coolant permonth, have your dealer check the engine cooling system. Your coolingsystem may have a leak. Operating an engine with a low level of coolantcan result in engine overheating and possible engine damage. Recycled engine coolant For...
Page 260 - NEVER decrease the coolant concentration below 40%.; How fail-safe cooling works; Service Engine Soon
If you drive in extremely hot climates: • It is still necessary to maintain the coolant concentrationabove 40%. • NEVER decrease the coolant concentration below 40%. • Decreased engine coolant concentrations below 40% willdecrease the corrosion protection characteristics of the enginecoolant and may...
Page 261 - The air conditioning system will be disabled.; When fail-safe mode is activated; Arrange for the vehicle to be taken to a service facility.
• The air conditioning system will be disabled. Continued operation will increase the engine temperature and the enginewill completely shut down, causing steering and braking effort toincrease. Once the engine temperature cools, the engine can be re-started. Takeyour vehicle to a service facility as...
Page 262 - Gasoline may contain benzene, which is a cancer-causing agent.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tankmay cause leakage and lead to fuel spray and fire. The fuel system may be under pressure. If the fuel filler cap isventing vapor or if you hear a hissing sound, w...
Page 263 - Observe the following guidelines when handling automotive fuel:
Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materialsand any open flames beforefueling your vehicle. • Always turn off the vehicle beforefueling. • Automotive fuels can be harmfulor fatal if swallowed. Fuel such asgasoline is highly toxic and ifswallowed ...
Page 264 - Fuel Filler Cap; When fueling your vehicle:
The flow of fuel through a fuel pump nozzle can produce staticelectricity, which can cause a fire if fuel is pumped into an ungrounded fuel container. Use the following guidelines to avoid static build-up when filling anungrounded fuel container: • Place approved fuel container on the ground. • DO N...
Page 266 - If you have run out of fuel:; Fuel Filter
more pronounced. If the problems persist, see your dealer or a qualifiedservice technician. It should not be necessary to add any aftermarket products to your fueltank if you continue to use high quality fuel of the recommended octanerating. Aftermarket products could cause damage to the fuel system...
Page 268 - Have the vehicle loading and distribution the same every time.; Calculating fuel economy; Habits; Smooth, moderate operation can yield up to 10% savings in fuel.
• Use the same side of the same pump and have the vehicle facing thesame direction each time you fill up. • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent. Calculating fuel economy 1. Fill the fuel tank completel...
Page 269 - Maintenance; Conditions
• Sudden or hard accelerations may reduce fuel economy. • Slow down gradually. • Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15%less fuel than traveling at 105 km/h [65 mph]). • Revving the engine before turning it off may reduce fuel economy. • Using the air conditioner or defr...
Page 270 - Close windows for high speed driving.; EPA window sticker; Use only the specified fuel listed.
• Fuel economy may decrease with lower temperatures during the first12–16 km (8–10 miles) of driving. • Driving on flat terrain offers improved fuel economy as compared todriving on hilly terrain. • Transmissions give their best fuel economy when operated in the topcruise gear and with steady pressu...
Page 272 - CHECKING AND ADDING POWER STEERING FLUID
• Next, at least 20 minutes driving in stop-and-go, city-type traffic withat least four idle periods. Allow the vehicle to sit for at least eight hours without starting theengine. Then, start the engine and complete the above driving cycle. Theengine must warm up to its normal operating temperature....
Page 273 - Lubricant
5. Recheck the fluid level on the dipstick. Do not add fluid if the level isbetween the arrows in the FULL COLD range. 6. If the fluid is low, add fluid in small amounts, continuously checkingthe level until it reaches the FULL COLD range. Be sure to put thedipstick back in the reservoir. BRAKE FLUI...
Page 274 - Lubricant Specifications
If you use a brake fluid that is not DOT 3, you will causepermanent damage to your brakes. Do not let the reservoir for the master cylinder run dry. Thismay cause the brakes to fail. CLUTCH FLUID (IF EQUIPPED) Check the clutch fluid level. Refer to the scheduled maintenance guidefor the service inte...
Page 275 - Park the vehicle on a level surface and engage the parking brake.
1. Clean the reservoir cap beforeremoval to prevent dirt and waterfrom entering the reservoir. 2. Remove cap and rubberdiaphragm from reservoir. 3. Add fluid until the level reachesthe step in the reservoir. 4. Reinstall rubber diaphragm andcap onto reservoir. TRANSMISSION FLUID Checking automatic t...
Page 276 - Low fluid level
3. With the parking brake engaged and your foot on the brake pedal,start the engine and move the gearshift lever through all of the gearranges. Allow sufficient time for each gear to engage. 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clea...
Page 278 - Checking and adding manual transmission fluid (if equipped); Use only fluid that meets Ford specifications. Refer to
Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Fluid level should be at bottom ofthe opening. 4. Add enough fluid through thefiller opening so that the fluid levelis at the bottom of the opening. 5. Insta...
Page 279 - Checking and adding transfer case fluid (if equipped); DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Checking and adding transfer case fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Add only enough fluid throughthe filler opening so that the fluidlevel is at the bottom of theopening. Use only fluid that meets Ford specifications. Refer to Lubr...
Page 280 - AIR FILTER MAINTENANCE; Motorcraft Part Numbers; Changing the air filter element (gasoline engines only)
AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervalsfor changing the air filter element. When changing the air filter element, use only the Motorcraft air filterelement listed. Refer to Motorcraft Part Numbers . Note: Do not start your engine with the air cle...
Page 283 - Use an accurate tire pressure gauge.
The temperature grade for this tire is established for a tire thatis properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or incombination, can cause heat buildup and possible tire failure. SERVICING YOUR TIRES Checking the tire pressure • Us...
Page 284 - Tire inflation information
Tire inflation information The F450 and F550 vehicles are equipped with a tire that is an all-steelradial. All-steel radial tires utilize steel cords in the sidewalls, and alsorequire increased inflation pressures of up to 95 psi. As such, theycannot be treated like normal light truck tires. Tire se...
Page 285 - WARNING; An inflated tire and rim can be very dangerous if; Tire rotation; Four tire rotation
WARNING An inflated tire and rim can be very dangerous if improperly used, serviced or maintained. To avoid serious injury, never attempt to re-inflate a tire which has been run flat or seriouslyunder-inflated without first removing the tire from the wheel assemblyfor inspection. Do not attempt to a...
Page 286 - Five tire rotation; Replacing the tires; as originally offered by Ford.
• Five tire rotation Replacing the tires Replace the tires when the wearband is visible through the tiretreads. When replacing full size tires, never mix radial bias-belted, orbias-type tires. Use only the tire sizes that are listed on the Certification Label. Make sure that all tires are the same s...
Page 287 - control and roll over.; SNOW TIRES AND CHAINS; Follow these guidelines when using snow tires and chains:
Do not replace your tires with “high performance” tires or largersize tires. Failure to follow these precautions may adversely affect thehandling of the vehicle and make it easier for the driver to lose control and roll over. Tires that are larger or smaller than your vehicle’s original tires may al...
Page 288 - MOTORCRAFT PART NUMBERS; REFILL CAPACITIES
MOTORCRAFT PART NUMBERS Component* 5.4L V8 engine 6.8L V10 engine Air filter element FA-1634 FA-1634 Fuel filter FG-986B FG-986B Oil filter FL-820-S FL-820-S PCV valve EV-233 EV-233 Battery (Standard) BXT-65-650 BXT-65-650 Battery (Optional) BXT-65-750 BXT-65-750 Spark plugs-platinum** AGSF-22W AGSF...
Page 292 - Rear axle
LUBRICANT SPECIFICATIONS Item Ford partname orequivalent Ford partnumber Fordspecification Front axle(4X4) Motorcraft SAE75W-90Premium 4x4Front AxleLubricant XY-75W90-TQL WSP-M2C201-A Rear axle Motorcraft SAE75W-140 HighPerformanceSynthetic RearAxle Lube 1 XY-75W140–QL WSL-M2C192-A Motorcraft SAE75W...
Page 293 - Item
Item Ford partname orequivalent Ford partnumber Fordspecification Engine coolant MotorcraftPremium EngineCoolant(green-colored) VC-4–A (inCanada,MotorcraftCXC-10) ESE-M97B44-A MotorcraftPremium GoldEngine Coolant(yellow-colored) VC-7–A WSS-M97B51-A1 Engine oil Motorcraft SAE5W-20 SuperPremium MotorO...
Page 305 - Engine number
1. World manufacturer identifier 2. Brake type and gross vehicleweight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number Engine number The engine number (the last eight numbers of the vehicle identificationnum...
Page 306 - Accessories
FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for yourvehicle through your local authorized Ford, Lincoln, Mercury or Ford ofCanada dealer. These quality accessories have been specificallyengineered to fulfill your automotive needs; they are custom desi...
Page 310 - Index
A Accessory delay ..........................76 Air bag supplemental restraintsystem ........................................118 and child safety seats ............120description ..............................118disposal ....................................122driver air bag .............................
Page 314 - Locks
check coolant ............................11cruise indicator .........................13door ajar ....................................14fuel cap light .............................11high beam .................................14low fuel ......................................13safety belt ...............
Page 316 - Windows
Turn signal ............................14, 63 V Vehicle dimensions ...................295 Vehicle Identification Number(VIN) ..........................................304 Vehicle loading ..........................173 Ventilating your vehicle ...........142 W Warning chimes .....................14–1...