Page 2 - Table of Contents
Locks and Security 61 Keys 61 Locks 61 Anti-theft system 63 Seating and Safety Restraints 70 Seating 70 Safety restraints 73 Air bags 83 Child restraints 87 Driving 97 Starting 97 Brakes 102 Transmission operation 105 Vehicle loading 114 Trailer towing 116 Roadside Emergencies 119 Getting roadside a...
Page 3 - Copyright © 2002 Ford Motor Company
Cleaning 149 Maintenance and Specifications 155 Engine compartment 160 Engine oil 163 Battery 166 Fuel information 173 Air filter(s) 188 Part numbers 193 Refill capacities 193 Lubricant specifications 194 Accessories 199 Index 202 All rights reserved. Reproduction by any means, electronic or mechani...
Page 4 - Fuel pump; Introduction
CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or otherreproductive harm. In addition, certain fluids contained in vehicles andcertain pro...
Page 6 - Warranty Guide
BREAKING-IN YOUR VEHICLE There are no particular guidelines for breaking-in your vehicle. Duringthe first 1,600 km (1,000 miles) of driving, vary speeds frequently. This isrecommended to give the moving parts a chance to break in. SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty in...
Page 7 - Special instructions; Air bag; NEVER
Special instructions For your added safety, your vehicle is fitted with sophisticated electroniccontrols. By operating other electronic equipment (e.g. mobile telephonewithout exterior aerial) electromagnetic fields can occur which can cause malfunctions of the vehicle electronics. Therefore you sho...
Page 8 - Vehicle Symbol Glossary
These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...
Page 10 - Instrument Cluster
WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make ...
Page 11 - Poor fuel quality or water in the fuel.; SERVICE
Service engine soon Illuminates briefly to ensure thesystem is functional. If it comes onafter the engine is started, one ofthe engine’s emission controlsystems may be malfunctioning. The light may illuminate without adriveability concern being noted. The vehicle will usually be drivable andwill not...
Page 12 - Brake system warning; Refer to; Safety belt
Brake system warning To confirm the brake systemwarning light is functional, it willmomentarily illuminate when theignition is turned to the ON position(alternatively for some vehicleswhen the ignition is moved from the ON position to START position, thelight will momentarily illuminate prior to rea...
Page 13 - in the; Low fuel; in this chapter; Check fuel cap; For more information, refer to; LOW; CHECK
Air bag readiness Illuminates to confirm that the airbags (front or side) are operational.If the light fails to illuminate,continues to flash or remains on,have the system servicedimmediately. Charging system Illuminates when the battery is notcharging properly. Engine oil pressure Illuminates when ...
Page 15 - Engine coolant
GAUGES Base instrument cluster gauges ZX2 coupe instrument cluster gauges Engine coolant temperature gauge Indicates the temperature of theengine coolant. At normal operatingtemperature, the needle remainswithin the normal area (the areabetween the “H” and “C”). If itenters the red section, the engi...
Page 16 - system can burn you badly.; Fuel gauge; Indicates the current vehicle speed.
Never remove the coolant reservoir cap while the engine isrunning or hot. Steam and scalding liquid from a hot cooling system can burn you badly. This gauge indicates the temperature of the engine coolant, not thecoolant level. If the coolant is not at its proper level the gauge indicationwill not b...
Page 18 - Entertainment Systems
AM/FM STEREO/CASSETTE Volume/power control Press the control to turn the audiosystem on or off. Turn control to raise or lowervolume. If the volume is set above a certain level and the ignition is turned off,the volume will come back on at a “nominal” listening level when theignition switch is turne...
Page 20 - Press this control to stop tape play and begin radio play.; Radio station memory preset; Tune adjust
Scan function in tape mode Press the SCAN control to hear a short sampling of all selections on thetape. (The tape scans in a forward direction. At the end of the tape’sfirst side, direction automatically reverses to the opposite side of thetape.) To stop on a particular selection, press the control...
Page 22 - Insert a tape to begin tape play.
Inserting a tape Push only slightly when inserting acassette tape (with the open edgeto the right). A cassette deckloading mechanism pulls the tape inthe rest of the way. You can switch from radio to tape play by inserting a tape into thecassette deck. Tape play select Insert a tape to begin tape pl...
Page 24 - BAL
Volume/power control Press the control to turn the audiosystem on or off. Turn control to raise or lowervolume. If the volume is set above a certain level and the ignition is turned off,the volume will come back on at a “nominal” listening level when theignition switch is turned back on. If you wish...
Page 26 - SCAN
Scan function The scan function works in radio,tape or CD mode (if equipped). Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stationson the frequency band. Press the control again to stop the scan mode. Scan function in tape mode Press the SCAN control ...
Page 27 - AM/FM select in CD mode; Press this control to stop CD play and begin radio play.; Setting the clock
AM/FM select in CD mode Press this control to stop CD play and begin radio play. You can switch from CD play to tape play by simply inserting a tape intothe cassette deck. Radio station memory preset The radio is equipped with six station memory preset controls. Thesecontrols can be used to select u...
Page 28 - Press the
To set the minute, press the minute(m) control and press: • (+) to increase the minute and • (−) to decrease the minute Tune adjust The tune control works in radio orCD mode (if equipped). Tune adjust in radio mode • Press the to move to the next frequency down the band(whether or not a listenablest...
Page 29 - Shuffle feature; Inserting a tape; REW
Tune adjust for CD mode (if equipped) • Press the to select the previous disc in the CD changer.(Play will begin on the first trackof the disc unless the CD changeris in shuffle mode. Refer to Shuffle feature for more information. Hold the control tocontinue reversing through thedisc. • Press to sel...
Page 33 - The CD magazine may be inserted or ejected with the radio power off.; TROUBLESHOOTING THE CD CHANGER (IF EQUIPPED); If your changer does not work, it may be that:
The magazine does not need to befull for the changer to operate. Radio power must be turned on to play the CDs in the changer. Themagazine may be stored in the glove box when not being used. The CD magazine may be inserted or ejected with the radio power off. ONLY use the magazine supplied with the ...
Page 34 - Handle discs by their edges only. Never touch the playing surface.; CASSETTE AND CASSETTE PLAYER CARE; Use only cassettes that are 90 minutes long or less.
CLEANING COMPACT DISCS Inspect all discs for contamination before playing. If necessary, cleandiscs only with an approved CD cleaner and wipe from the center out tothe edge. Do not use circular motion. CD AND CD CHANGER CARE • Handle discs by their edges only. Never touch the playing surface. • Do n...
Page 36 - Climate Controls
HEATER ONLY SYSTEM (IF EQUIPPED) Fan speed control Controls the volume of air circulatedin the vehicle. Temperature control knob Controls the temperature of theairflow inside the vehicle. Onheater-only systems, the air cannotbe cooled below the outsidetemperature. Mode selector control Controls the ...
Page 37 - Operating tips; In humid weather, place the climate control system in Defrost (
Operating tips • In humid weather, place the climate control system in Defrost ( ) before driving. This will reduce fogging on your windshield. Once thewindshield has been cleared, select any desired position. • To reduce humidity buildup inside the vehicle, do not drive with theclimate control syst...
Page 38 - The air conditioning compressor can operate in all modes except
MANUAL HEATING AND AIR CONDITIONING SYSTEM(IF EQUIPPED) Fan speed control Controls the volume of air circulatedin the vehicle. Temperature control knob Controls the temperature of theairflow inside the vehicle. Mode Selector Control Controls the direction of the airflowto the inside of the vehicle. ...
Page 41 - REAR WINDOW DEFROSTER; Clears the rear window of thin ice and fog. To operate:
REAR WINDOW DEFROSTER Clears the rear window of thin ice and fog. To operate: 1. Turn the ignition to the ON position. 2. Press and release the controlonce to turn on. The light will be litwhile the rear window defroster ison. 3. Press and release the controlagain to turn off. The defroster will aut...
Page 42 - HEADLAMP CONTROL; Rotate forward to activate.; High beams; Lights
HEADLAMP CONTROL Rotate the headlamp control to thefirst position to turn on the parkinglamps. Rotate to the second position toturn on the headlamps. Foglamp control (if equipped) Rotate forward to activate. High beams Push the lever toward theinstrument panel to activate. Pullthe lever towards you ...
Page 43 - Coupe
Flash to pass Pull toward you slightly to activateand release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel during headlampand parklamp operation. Coupe • Rotate up to brighten. • Rotate down to dim. Sedan • Rotate left to brighten • Rotate right to dim The...
Page 44 - AIMING THE HEADLAMPS; You will need one 4 mm wrench or socket to make the adjustments.; Horizontal aim adjustment
AIMING THE HEADLAMPS Your vehicle is equipped with a Vehicle Headlamp Aim Device (VHAD)on each headlamp. Each headlamp may be properly aimed in the vertical(up/down) and the horizontal (left/right) directions using your VHADsystem. The headlamps on your vehicle are properly aimed at theassembly plan...
Page 45 - Vertical aim adjustment; Repeat the above process to the other headlamp, if necessary.; TURN SIGNAL CONTROL
Vertical aim adjustment 1. Park the vehicle on a levelsurface. 2. With the hood open, locate thebubble level and the verticaladjustment screw. The adjustmentscrew is located on the outboardside of the headlamp below theheadlamp upper attachment. 3. The “UP” and “DN” on the bubbleindicate the directi...
Page 46 - INTERIOR LAMPS
INTERIOR LAMPS Dome lamp and map lamps (if equipped) The dome lamp is located overheadbetween the driver and passengerseats. The dome lamp will stay on if thecontrol is moved to the ON position.When the control is moved to theDOOR position, the lamp will onlycome on if a door is opened. If thecontro...
Page 48 - INTERIOR BULBS; Dome lamp; Replacing headlamp bulbs; Make sure that the headlamps are turned OFF.
INTERIOR BULBS Dome lamp 1. Remove the lamp lens by applyingpressure to both tabs at the top ofthe lamp and pulling lensdownward. 2. Pull out the burned-out bulb andinstall a new one. 3. Install the lamp lens by applyingpressure to both sides of the lamplens and popping the lamp lens upon the assemb...
Page 49 - Connect the headlamp wiring socket to the in-line connector.
5. Remove the bulb retaining ring byrotating it counterclockwise. 6. Without turning, remove the oldbulb from the lamp assembly bypulling it straight back out of thelamp assembly and replace. Handle a halogen headlamp bulb carefully and keep out ofchildren’s reach. Grasp the bulb only by its plastic...
Page 52 - WINDSHIELD WIPER AND WASHER; For mist wiping, move the control up one position.; Driver Controls
WINDSHIELD WIPER AND WASHER • For intermittent wiping, move thecontrol down one position androtate the wiper switch to thedesired position. • For low speed wiping, move thecontrol down two positions. • For high speed wiping, move thecontrol down three positions. • For mist wiping, move the control u...
Page 53 - Windshield wiper blades; Checking the wiper blades
Windshield wiper blades Check the wiper blades for wear at least twice a year or when they seemless effective. Substances such as tree sap and some hot wax treatmentsused by commercial car washes reduce the effectiveness of wiper blades. Checking the wiper blades If the wiper blades do not wipe prop...
Page 54 - Press and hold the rocker switches to open and close windows.; Express down
POWER WINDOWS (IF EQUIPPED) Press and hold the rocker switches to open and close windows. • Press the top portion of therocker switch to close. • Press the bottom portion of therocker switch to open. Express down To make the driver window openfully without holding the windowcontrol, press the bottom...
Page 55 - To adjust your mirrors:; To turn speed control on; MIRRORS; ON
POWER SIDE VIEW MIRRORS (IF EQUIPPED) The ignition must be in ACC or ON position to adjust the power sideview mirrors. To adjust your mirrors: 1. Select L to adjust the left mirroror R to adjust the right mirror. 2. Move the control in the directionyou wish to tilt the mirror. 3. Return to the cente...
Page 56 - To turn speed control off; Press OFF or; To set a speed
Do not use the speed control in heavy traffic or on roads thatare winding, slippery, or unpaved. To turn speed control off • Press OFF or • Turn off the vehicle ignition. Once speed control is switched off,the previously programmed setspeed will be erased. To set a speed • Press SET ACC. For speedco...
Page 58 - To disengage speed control; Depress the brake pedal or
• Depress the brake pedal. Whenthe desired vehicle speed isreached, press SET ACC. To disengage speed control • Depress the brake pedal or • Depress the clutch pedal (ifequipped). Disengaging the speed control willnot erase the previouslyprogrammed set speed. RSM CST SET ACC Driver Controls 58
Page 60 - LEA
TRUNK REMOTE CONTROL Press the remote trunk releasecontrol on the instrument panel toopen the trunk. POSITIVE RETENTION FLOOR MAT Position the driver floor mat so thatthe eyelet is over the pointed end ofthe retention post and rotateforward to lock in. Make sure thatthe mat does not interfere with t...
Page 61 - KEYS; Childproof door locks; Locks and Security
KEYS The key operates all locks on your vehicle. In case of loss, replacementkeys are available from your dealer. You should always carry a second key with you in a safe place in caseyou require it in an emergency. Refer to SecuriLock 娂 Passive Anti-Theft System for more information. POWER DOOR LOCK...
Page 62 - INTERIOR LUGGAGE COMPARTMENT RELEASE
INTERIOR LUGGAGE COMPARTMENT RELEASE Your vehicle is equipped with a mechanical interior luggage compartmentrelease handle that provides a means of escape for children and adults inthe event they become locked inside the luggage compartment.Adults are advised to familiarize themselves with the opera...
Page 64 - in
Unlocking the doors Press this control to unlock thedriver’s door. The interior lamps willilluminate. With the all-door remote entrysystem, press the control a secondtime within three seconds to unlockall doors. Locking the doors Press this control to lock all doors.On vehicles equipped with thedriv...
Page 65 - Weather conditions
Sounding a panic alarm Press this control to activate thealarm. To deactivate the alarm, press thecontrol again or turn the ignition toACC or ON. Opening the trunk Press the control once to open thetrunk. Ensure that the trunk is closed andlatched before driving your vehicle.Failure to latch the tru...
Page 66 - Programming remote transmitters; all
To replace the battery: 1. Twist a thin coin between the twohalves of the transmitter near thekey ring. DO NOT TAKE THEFRONT PART OF THETRANSMITTER APART. 2. Place the positive (+) side of newbattery in the same orientation.Refer to the diagram inside thetransmitter unit. 3. Snap the two halves back...
Page 67 - To program the transmitters yourself:; Illuminated entry; are brought to the dealership,
To program the transmitters yourself: • Insert a key in the ignition andturn from 1 (LOCK) to 2 (ACC)and cycle between 2 (ACC) and 3(ON) eight times in rapidsuccession (within 10 seconds)with the eighth turn ending in the3 (ON) position. The doors willlock/unlock to confirm thatprogramming mode has ...
Page 68 - Arming the anti-theft system; Identifying an armed system; Disarming the anti-theft system; Disarming an untriggered anti-theft system
Arming the anti-theft system Turn the ignition to LOCK, removethe key and press the lock controlon the remote entry transmitter. Identifying an armed system While the system is arming, the THEFT light in the instrument clusterwill illuminate for 30 seconds. After 30 seconds, THEFT will flash,indicat...
Page 69 - Disarming a triggered anti-theft system
A triggered system may also bedisarmed by inserting the key andturning the ignition to ON/ACC orby pressing the panic control. Pressing the trunk control willprevent the alarm from soundinguntil the trunk is closed again. Using the ignition key to unlock doors/trunk will not disarm theanti-theft sys...
Page 70 - Push control to lower head restraint.; Adjusting the front manual seat; Seating and Safety Restraints
SEATINGAdjustable head restraints (if equipped) Your vehicle’s seats may be equipped with head restraints which arevertically adjustable. The purpose of these head restraints is to help limithead motion in the event of a rear collision. To properly adjust your headrestraints, lift the head restraint...
Page 71 - Driver seat memory recliner (if equipped); Pull control to adjust seatback.
Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Lift handle to move seat forward orbackward. Pull lever up to adjust seatback. Driver seat memory recliner (if equipped) • Pull control to adjust seat...
Page 72 - FOLDING DOWN THE REAR SEATS; To fold the seatback down:; RETURNING THE SEAT TO THE UPRIGHT POSITION
• To retain selected seatbackposition, release seatback bymoving memory recliner controlforward to release seatback. • Push seatback rearward until the seatback latches. This will be thefirst position selected. FOLDING REAR SEATS (IF EQUIPPED) FOLDING DOWN THE REAR SEATS To fold the seatback down: •...
Page 75 - Automatic locking mode; When to use the automatic locking mode; Any time; a child safety seat is installed in a passenger front or
Automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt willstill retract to remove any slack in the shoulder belt.The automatic locking mode is not available on the driver safety belt. When to use the automatic locking mode • Any time a child safety seat is inst...
Page 76 - How to disengage the automatic locking mode; Front safety belt height adjustment (if equipped)
How to disengage the automatic locking mode Ford Motor Company recommends that all safety belt assembliesand attaching hardware should be inspected by a qualified technician after any collision. Safety belt assemblies not in use during acollision should also be inspected and replaced if either damag...
Page 77 - Safety belt extension assembly
Position the safety belt height adjusters so that the belt restsacross the middle of your shoulder. Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt andincrease the risk of injury in a collision. Lap belts (if equipped) Adjusting the lap belt The lap belt do...
Page 80 - One time disable
Reasons given... Consider... “I was in a hurry” Prime time for an accident. BeltMinder reminds us to take a fewseconds to buckle up. “Seat belts don’t work” Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. “Traffic is light” N...
Page 81 - BeltMinder activation and deactivation procedure
The BeltMinder feature can be deactivated/activated by performing thefollowing procedure: Before following the procedure, make sure that: • The parking brake is set. • The gearshift is in P (Park) (automatic transmission) or the neutralposition (manual transmission). • The ignition switch is in the ...
Page 82 - Safety belt maintenance; personal injuries in the event of a collision.
8. Confirmation of enabling BeltMinder is provided by: • The safety belt warning light flashing four times per second for threeseconds. • Followed by three seconds with the safety belt warning light off. • Once again, the safety belt warning light will flash four times persecond for three seconds. 9...
Page 85 - place a rear-facing child; How does the air bag supplemental restraint system work?
Children and air bags For additional important safetyinformation, read all information onsafety restraints in this guide. Children must always be properlyrestrained. Accident statisticssuggest that children are safer whenproperly restrained in the rearseating positions than in the frontseating posit...
Page 87 - Air bag readiness; SAFETY RESTRAINTS FOR CHILDREN; Air bag supplemental restraint system; Important child restraint precautions
If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in acollision. Determining if the system is operational The SRS uses a readiness light in the instrument cluster or ...
Page 88 - Children and safety belts; Child booster seats
must put them in safety seats made especially for children. Check yourlocal and state or provincial laws for specific requirements regarding thesafety of children in your vehicle. Never let a passenger hold a child on his or her lap while thevehicle is moving. The passenger cannot protect the child ...
Page 89 - When children should use booster seats; Does the lap belt rest low across the hips?
bend comfortably. Booster seats also make the shoulder belt fit betterand more comfortably for growing children. When children should use booster seats Children need to use booster seats from the time they outgrow thetoddler seat until they are big enough for the vehicle seat andlap/shoulder belt to...
Page 90 - Those with a high back.; The importance of shoulder belts; the body and may increase the risk of injury or death in a collision.
• Those with a high back. If, with a backless booster seat,you cannot find a seating positionthat adequately supports yourchild’s head, a high back boosterseat would be a better choice. Both can be used in any vehicle in a seating position equipped withlap/shoulder belts if your child is over 40 lbs...
Page 92 - place a
Ford recommends the use of a child safety seat having a top tetherstrap. Install the child safety seat in a seating position which is capableof providing a tether anchorage. For more information on top tetherstraps, refer to Attaching child safety seats with tether straps in this chapter. Carefully ...
Page 95 - Attaching child safety seats with tether straps
Attaching child safety seats with tether straps Most new forward-facing child safety seats include a tether strap whichgoes over the back of the seat and hooks to an anchoring point. Tetherstraps are available as an accessory for many older safety seats. Contactthe manufacturer of your child seat fo...
Page 97 - Starting the engine; Driving
STARTING Positions of the ignition 1. LOCK, locks the steering wheel,gearshift lever (automatic transaxleonly) and allows key removal. Onvehicles with a manual transaxlepush the key in while turning tolock. 2. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine i...
Page 100 - Whenever you start your vehicle, release the key as soon as the
Make sure the corresponding lights illuminate or illuminate briefly. If alight fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate. Starting the engine Note: Whenever you start your vehicle, release the key as soon as the engine sta...
Page 104 - ABS warning lamp; The; warning lamp in the instrument cluster momentarily illuminates; Parking brake
ABS warning lamp ABS The ABS warning lamp in the instrument cluster momentarily illuminates when the ignition is turned to the ON position. If the light does notilluminate momentarily at start up, remains on or continues to flash, theABS needs to be serviced. With the ABS light on, the anti-lockbrak...
Page 111 - When starting a vehicle with a manual transaxle, you must:
When starting a vehicle with a manual transaxle, you must: 1. Put the gearshift lever in theneutral position. 2. Hold down the brake pedal. 3. Depress the clutch pedal. 4. Turn the ignition key to 4(START), then let the engine idlefor a few seconds. 5. Release the brake pedal, thenslowly release the...
Page 112 - Parking your vehicle
Parking your vehicle 1. Apply the brake and shift into theneutral position. 2. Set the parking brake. 3. Shift into 1 (First). 1 2 4 R 3 5 1 2 4 R 3 5 Driving 112
Page 113 - Reverse
4. Turn engine off and remove thekey. Do not park your vehicle in Neutral, it may move unexpectedlyand injure someone. Use 1 (First) gear and set the parking brake fully. Recommended shift speeds Upshift according to the following charts for best fuel economy: Coupe Upshifts when accelerating (recom...
Page 114 - Weight of the vehicle including any standard
Put the gearshift lever into theneutral position and wait at leastthree seconds before shifting into R(Reverse). You can shift into R (Reverse) only by moving the gearshift lever fromleft of 3 (Third) and 4 (Fourth) gears before you shift into R (Reverse).This is a special lockout feature which prev...
Page 117 - When towing a trailer:
Safety chains Always connect the trailer’s safety chains to the frame or hook retainersof the vehicle hitch. To connect the trailer’s safety chains, cross thechains under the trailer tongue and allow slack for turning corners. If you use a rental trailer, follow the instructions that the rental agen...
Page 118 - Trailer towing tips; Allow more distance for stopping with a trailer attached.; TOWING BEHIND ANOTHER VEHICLE
Trailer towing tips • Practice turning, stopping and backing up before starting on a trip toget the feel of the vehicle trailer combination. When turning, makewider turns so the trailer wheels will clear curbs and other obstacles. • Allow more distance for stopping with a trailer attached. • If you ...
Page 119 - Roadside Emergencies
GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program. Thisprogram is separate from the New Vehicle Limited Warranty. The serviceis available: • 24–hours, seven days a week • for the New Vehicle Limited...
Page 122 - Standard fuse amperage rating and color
3. If no fuel leak is apparent, reset the fuel pump shut-off switch bypushing in on the reset button. 4. Turn the ignition to the ON position. Pause for a few seconds andreturn the key to the OFF position. 5. Make a further check for leaks in the fuel system. FUSES AND RELAYS Fuses If electrical com...
Page 123 - Passenger compartment fuse panel
COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 50A — — Red Red Red 60A — — Blue — Yellow 70A — — Tan — Brown 80A — — Natural — Black Passenger compartment fuse panel Coupe The fuses are coded as follows: Fuse/Relay Location Fuse Amp Rating Passenger C...
Page 125 - Sedan; Location
Sedan The fuses are coded as follows: Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description R.WIPER 10A Daytime Running Lamps, LiftgateWiper/Washer HAZARD 15A Hazard Flasher, Engine Controls ROOM 10A Remote Anti-Theft Personality(RAP) Module, Radio, Shift Lock,Courtesy Lam...
Page 126 - Battery
Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description METER 10A Backup Lamps, Engine Controls,Instrument Cluster, Rear WindowDefrost, Shift Lock, WarningChime, Turn Signal Switch WIPER 20A Wiper/Washer, Blower Relay STOP 15A Stop Lamps TAIL 15A Exterior Lamps, InstrumentIl...
Page 130 - Tire change procedure
Tire change procedure 1. Park on a level surface, activatehazard flashers and set the parkingbrake. When one of the front wheels is off the ground, the transaxlealone will not prevent the vehicle from moving or slipping off the jack, even if the vehicle is in P (Park) (automatic transaxle) or R(Reve...
Page 133 - touch. Set the parking brake on
JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames,sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes andclothing, if contacted. Do not attempt to push-start your vehicle. A...
Page 134 - Connecting the jumper cables; In the illustrations,
Connecting the jumper cables 1. Connect the positive (+) booster cable to the positive (+) terminal ofthe discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+)term...
Page 135 - Do not; use fuel lines, engine rocker
3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker ...
Page 136 - Jump starting; Start the engine of the disabled vehicle.; Removing the jumper cables; Remove the jumper cable from the
Jump starting 1. Start the engine of the booster vehicle and run the engine atmoderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for anadditional three minutes before disconnecting the jumper cables. Removing the j...
Page 137 - relearn
3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...
Page 138 - WRECKER TOWING
WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member, your roadside assistance center. It is recommended that your vehicle be towed with a wheel lift or flatbedequipment. Do not tow with a slingbelt. Ford Motor Company has notapproved a ...
Page 139 - Customer Assistance
FORD EXTENDED SERVICE PLAN You can get more protection for your new car or light truck bypurchasing Ford Extended Service Plan (Ford ESP) coverage. Ford ESPis an optional service contract which is backed by Ford Motor Companyor Ford Motor Service Company (in the U.S.) and Ford of Canada (inCanada). ...
Page 140 - Away from home; In the United States:
If you have questions or concerns, or are unsatisfied with the service youare receiving, follow these steps: 1. Contact your Sales Representative or Service Advisor at yourselling/servicing dealership. 2. If your inquiry or concern remains unresolved, contact the SalesManager or Service Manager at t...
Page 142 - The Dispute Settlement Board is:; What kinds of cases does the Board review?; a non-Ford dealership
THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Companyvehicles. The Dispute Settlement Board may not be available in all states. FordMot...
Page 143 - Board membership; What the Board needs
Board membership The Board consists of: • Three consumer representatives • A Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained byan independent consulting firm. The dealership Board member is chosenfrom Ford and Lincoln Mercury deale...
Page 144 - To request a DSB Brochure/Application
Oral presentations If you would like to make an oral presentation, indicate YES to question6 on the application. While it is your right to make an oral presentationbefore the Board, this is not a requirement and the Board will decide thecase whether or not an oral presentation is made. An oral prese...
Page 145 - GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA
UTILIZING THE MEDIATION/ARBITRATION PROGRAM(CANADA ONLY) In those cases where you continue to feel that the efforts by Ford andthe dealer to resolve a factory-related vehicle service concern have beenunsatisfactory, Ford of Canada participates in an impartial third partymediation/arbitration program...
Page 149 - Wash the vehicle first.; Cleaning
WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...
Page 150 - PAINT CHIPS; Always read the instructions before using the products.; ALUMINUM WHEELS AND COVERS
PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam) toyour dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and in...
Page 151 - WINDOWS AND WIPER BLADES
• Cover the highlighted areas to prevent water damage when cleaningthe engine. • Never wash or rinse the engine while it is running; water in therunning engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products areavailab...
Page 152 - INSTRUMENT PANEL AND CLUSTER LENS; Remove dust and loose dirt with a vacuum cleaner.
• Do not use abrasives, as they may cause scratches. • Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol orwindshield washer solution. Be sure to replace wiper blades when theyappear worn or do not function properly. INSTRU...
Page 153 - Motorcraft Custom Clearcoat Polish (ZC–8–A)
LEATHER SEATS (IF EQUIPPED) Your leather seating surfaces have a clear, protective coating over theleather. • To clean, use a soft cloth with Motorcraft Deluxe Leather and VinylCleaner (ZC-11–A). Dry the area with a soft cloth. • To help maintain its resiliency and color, use the Motorcraft DeluxeLe...
Page 154 - * May be sold with the Motorcraft name
Motorcraft Wheel and Tire Cleaner (ZC-37–A) Motorcraft Dash and Vinyl Cleaner (ZC-38–A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate (F2SZ-19523–WC) Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A)...
Page 155 - SERVICE RECOMMENDATIONS; To help you service your vehicle:; PRECAUTIONS WHEN SERVICING YOUR VEHICLE; Be especially careful when inspecting or servicing your vehicle.; Working with the engine off; Maintenance and Specifications
SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes trackingroutine service easy. If your vehicle requires professional service, your dealership can providethe...
Page 157 - Working with the engine on; Do not start your engine with the air cleaner removed and do not
Working with the engine on • Automatic transaxle: 1. Set the parking brake and ensurethe gearshift is securely latched in P(Park). 2. Block the wheels to prevent thevehicle from moving unexpectedly. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is ...
Page 158 - OPENING THE HOOD
2. Block the wheels to prevent thevehicle from moving unexpectedly. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease handle located under thebottom left corner of the instrumentp...
Page 159 - Lift the hood and secure it with the prop rod.
2. Go to the front of the vehicle and release the auxiliary latch that islocated under the front center of the hood. 3. Lift the hood and secure it with the prop rod. Maintenance and Specifications 159
Page 160 - IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 2.0L SOHC I4 engine 1. Engine oil dipstick 2. Brake fluid reservoir 3. Transmission fluid dipstick (automatic transaxle) 4. Battery 5. Air filter assembly 6. Engine oil filler cap 7. Power steering fluid reservoir 8. Engine coolant reservoir 9. Windsh...
Page 161 - L DOHC Zetec engine
2.0L DOHC Zetec engine 1. Transmission fluid dipstick (automatic transaxle) 2. Battery 3. Air filter assembly 4. Engine oil filler cap 5. Engine oil dipstick 6. Power steering fluid reservoir 7. Engine coolant reservoir 8. Windshield washer fluid reservoir 9. Brake fluid reservoir 9 8 7 1 2 3 4 6 5 ...
Page 163 - Do not put washer fluid in the engine coolant reservoir. Washer; ENGINE OIL; Make sure the vehicle is on level ground.
If you operate your vehicle in temperatures below 4.5° C (40° F),use washer fluid with antifreeze protection. Failure to use washer fluid with antifreeze protection in cold weather could result inimpaired windshield vision and increase the risk of injury or accident. Note: Do not put washer fluid in...
Page 164 - between the MIN and MAX marks,; the oil level is; Adding engine oil; Checking the engine
• 2.0L DOHC Zetec engine 6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MINmark, add enough oil to raise thelevel within the MIN-MAX range....
Page 165 - Install the indicator and ensure it is fully seated.; Engine oil and filter recommendations
2. If the engine oil level is not within the normal range, add only certifiedengine oil of the recommended viscosity. Remove the engine oil filler capand use a funnel to pour the engine oil into the opening. 3. Recheck the engine oil level. Make sure the oil level is not above theMAX mark on the eng...
Page 166 - BATTERY
BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for severe usage or in high temperature climates, check thebattery electrolyte level. Refer to the scheduled maintenance guide forthe service ...
Page 167 - Wash hands after handling.; With the vehicle at a complete stop, set the parking brake.
When lifting a plastic-cased battery, excessive pressure on theend walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery.Lift the battery with a battery carrier or with your hands on oppositecorners. Keep batteries out of reach of ...
Page 168 - Adding Engine Coolant; A 50–50 mixture of coolant and water provides the following:; RETURN
If the battery has been disconnected or a new battery has been installed,the clock and the preset radio stations must be reset once the battery isreconnected. • Always dispose of automotivebatteries in a responsible manner.Follow your local authorizedstandards for disposal. Call yourlocal authorized...
Page 170 - Automotive fluids are not interchangeable do not use engine; Adding engine coolant; , until the appropriate fill level is obtained.
Note: Automotive fluids are not interchangeable; do not use engine coolant, antifreeze or windshield washer fluid outside of its specifiedfunction and vehicle location. Adding engine coolant When adding coolant, make sure it is a 50/50 mixture of engine coolantand distilled water. Add the mixture to...
Page 171 - Alcohol; Do not add extra inhibitors or additives to the coolant.; These
engine coolant and distilled water as soon as possible. Water alone(without engine coolant) can cause engine damage from corrosion,overheating or freezing. • Do not use alcohol, methanol, brine or any engine coolantsmixed with alcohol or methanol antifreeze (coolant). Alcohol and other liquids can c...
Page 172 - Recycled engine coolant; Used engine coolant should be disposed of in an appropriate; Coolant refill capacity; Refill capacities; Severe climates
(protection to –34° F/–36° C), drain some coolant and adjust theconcentration. It may take several drains and additions to obtain a 50/50coolant concentration.Whenever coolant has been added, the coolant level in the coolantreservoir should be checked the next few times you drive the vehicle. Ifnece...
Page 173 - If you drive in extremely hot climates:; NEVER decrease the coolant concentration below 40%.
• Refer to the chart on the coolant container to ensure thecoolant concentration in your vehicle will provide adequatefreeze protection at the temperatures in which you drive in thewinter months. If you drive in extremely hot climates: • It is still necessary to maintain the coolant concentrationabo...
Page 175 - Fuel Filler Cap; When fueling your vehicle:
When refueling always shut the engine off and never allowsparks or open flames near the filler neck. Never smoke while refueling. Fuel vapor is extremely hazardous under certain conditions.Care should be taken to avoid inhaling excess fumes. The flow of fuel through a fuel pump nozzle can produce st...
Page 177 - If you have run out of fuel:; Fuel Filter
It should not be necessary to add any aftermarket products to your fueltank if you continue to use high quality fuel of the recommended octanerating. Aftermarket products could cause damage to the fuel system.Repairs to correct the effects of using an aftermarket product in yourfuel may not be cover...
Page 178 - Calculating fuel economy
ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you, thedriver. You must gather information as accurately and consistently aspossible. Fuel expense, frequency of fill-ups or fuel gauge readings areNOT accurate as a measure of fuel eco...
Page 179 - Habits
2. Each time you fill the tank, record the amount of fuel added (in litersor gallons). 3. After at least three to five tank fill-ups, fill the fuel tank and recordthe current odometer reading. 4. Subtract your initial odometer reading from the current odometerreading. 5. Follow one of the simple cal...
Page 181 - Use only the specified fuel listed.
EPA window sticker Every new vehicle should have the EPA window sticker. Contact yourdealer if the window sticker is not supplied with your vehicle. The EPAwindow sticker should be your guide for the fuel economy comparisonswith other vehicles. It is important to note the box in the lower left corne...
Page 183 - CHECKING AND ADDING POWER STEERING FLUID
CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenanceguide for the service interval schedules. If adding fluid is necessary, useonly MERCON 威 ATF. • Coupe • Sedan 1. Start the engine and let it run until it reaches normal operatingtemperature (th...
Page 184 - Lubricant
BRAKE FLUID Checking and adding brake fluid Brake fluid should be checked andrefilled as needed. Refer to thescheduled maintenance guide forthe service interval schedules. 1. Clean the reservoir cap beforeremoval to prevent dirt or waterfrom entering the reservoir. 2. Visually inspect the fluid leve...
Page 185 - TRANSMISSION FLUID; Park the vehicle on a level surface and engage the parking brake.
CLUTCH FLUID (IF EQUIPPED) The clutch master cylinder andbrake master cylinder are part ofthe same system; both are refillablethrough the brake master cylinderwith brake fluid. For moreinformation on brake fluidmaintenance, refer to Brake fluid in this chapter. Brake fluid is toxic. If brake fluid c...
Page 187 - Checking and adding manual transmission fluid (if equipped)
If an overfill occurs, excess fluidshould be removed by a qualifiedtechnician. An overfill condition oftransmission fluid may cause shift and/or engagement concernsand/or possible damage. Do not use supplemental transmission fluid additives, treatments orcleaning agents. The use of these materials m...
Page 188 - AIR FILTER MAINTENANCE; Motorcraft Part Numbers; CHANGING THE AIR FILTER ELEMENT
3. Fluid level should be at thebottom of the opening. 4. Add enough fluid through thefiller opening so that the fluid levelis at the bottom of the opening. 5. Install and tighten the fill plugsecurely. Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter. ...
Page 190 - Use an accurate tire pressure gauge.; Tire rotation
Temperature A B C The temperature grades are A (the highest), B and C, representing thetire’s resistance to the generation of heat and its ability to dissipate heatwhen tested under controlled conditions on a specified indoor laboratorytest wheel. Sustained high temperature can cause the material of...
Page 191 - Four tire rotation; Replacing the tires; control and roll over.
• Four tire rotation Replacing the tires Replace the tires when the wearband is visible through the tiretreads. When replacing full size tires, never mix radial bias-belted, orbias-type tires. Use only the tire sizes that are listed on the Certification or Tire Label. Make sure that all tires are th...
Page 192 - SNOW TIRES AND CHAINS; Follow these guidelines when using snow tires and chains:
SNOW TIRES AND CHAINS Snow tires must be the same size and grade as the tires youcurrently have on your vehicle. The tires on your vehicle have all weather treads to provide traction inrain and snow. However, in some climates, you may need to use snowtires and chains. If you need to use snow tires a...
Page 195 - Item; Adding engine coolant,
Item Ford PartName orEquivalent Ford PartNumber FordSpecification Lock cylinder Penetrating andLock Lubricant XL-1 none Automatictransaxle MotorcraftMERCON 威 ATF XT-2-QDX MERCON 威 Manual transaxle Motorcraft MERCON 威 ATF XT-2-QDX MERCON 威 Engine oil Motorcraft SAE5W-20 PremiumSynthetic BlendMotor Oi...
Page 197 - Coupe model; IDENTIFYING YOUR VEHICLE
• Coupe model IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic SafetyAdministration Regulations requirethat a Certification label be affixedto a vehicle and prescribe where theCertification label may be located.The Certification label is located onthe front door latch pillar...
Page 198 - Engine number
Vehicle identification number (VIN) The vehicle identification number isattached to a metal tag and islocated on the driver sideinstrument panel. (Please note thatin the graphic XXXX isrepresentative of your vehicleidentification number.) 1. World manufacturer identifier 2. Brake type and gross vehi...
Page 199 - Accessories
FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for yourvehicle through your local authorized Ford, Lincoln, Mercury or Ford ofCanada dealer. These quality accessories have been specificallyengineered to fulfill your automotive needs; they are custom desi...
Page 202 - Index
A ABS (see Brakes) .....................103 Air bag supplementalrestraint system ..........................83 and child safety seats ..............85description ................................83disposal ......................................87driver air bag ............................85indicator l...
Page 204 - Heating
Foglamps .....................................42 Fuel ............................................173 calculating fuel economy .......178cap .....................................13, 175capacity ...................................193choosing the right fuel ...........176comparisons with EPA fuelecono...
Page 207 - Windows
Trip odometer .............................17 Trunk ...........................................62 remote release ....................60, 65 Turn signal ............................14, 45 V Vehicle dimensions ...................196 Vehicle Identification Number(VIN) .....................................