Ford 2001 E-450- User Manual

Instrument cluster (pg. 10) Driver air bag (pg. 83) Speed control* (pg. 50) Turn signal and wiper/washer control (pg. 54) Headlamp control (pg. 18) *if equipped Instrumentation 8

WARNING LIGHTS AND CHIMES Brake system warning Momentarily illuminates when theignition is turned to the ON positionto indicate a system check. Alsoilluminates if the parking brake isengaged. If the brake warning lampdoes not illuminate at these times, seek service immediately. Illuminationafter rel...

government emission standards. The OBD II system also assists theservice technician in properly servicing your vehicle. The Service Engine Soon indicator light illuminates when the ignition is first turned to the ON position to check the bulb. If it comes on after theengine is started, one of the en...

Transmission control indicator light (TCIL) Illuminates when the TransmissionControl Switch (TCS), refer to Overdrive control in the Controls and Features chapter, has been pushed turning the transmissionoverdrive function OFF. When the TCIL (the word OFF on the gearshift) light is on, the transmiss...

Supplemental restraint system (SRS) warning chime For information on the SRS warning chime, refer to the Seating and safety restraints chapter. Key-in-ignition warning chime/buzzer Sounds when the key is left in the ignition in the OFF/LOCK or ACCposition and the driver’s door is opened. Headlamps o...

Fuel gauge Displays approximately how muchfuel is in the fuel tank (when thekey is in the ON position). The fuelgauge may vary slightly when thevehicle is in motion or afterrefueling. The ignition should be inthe OFF position while the vehicle isbeing refueled. When the gauge first indicates empty, ...

Engine oil pressure gauge This shows the engine oil pressurein the system. Sufficient pressureexists as long as the needle remainsin the normal range (the areabetween the “L” and “H”). If the gauge indicates low pressure,stop the vehicle as soon as safelypossible and switch off the engineimmediately...

Trip odometer Registers the kilometers (miles) ofindividual journeys. To reset,depress the control. 0 10 20 30 40 50 60 70 80 90 100 20 km/h 40 60 80 100 120 140 160 MPH 0 0 0 0 0 0 0 0 0 0 Instrumentation 17

HEADLAMP CONTROL • Pull the headlamp control towardyou to the first position to turnon the parking lamps, tail lamps,license plate lamps and markerlamps. • Pull the headlamp control towardyou to the outer position to turnon the headlamps (in addition tothe previous lamps). Daytime running lamps (DRL...

Flash to pass Pull toward you to activate andrelease to deactivate. PANEL DIMMER CONTROL To adjust the brightness of theinstrument panel: • Rotateclockwise/counterclockwise whenthe headlamp control is in theparking lamp or low-beamposition. To turn on the courtesy lamp, cargolamps or the dome lamp: ...

Temperature control knob Controls the temperature of theairflow inside the vehicle. Onheater-only systems, the air cannotbe cooled below the outsidetemperature. Mode selector control Controls the direction of the airflowto the inside of the vehicle. • VENT-Distributes outside air through the instrum...

• Under snowy or dirty weather conditions, your vehicle’s climatecontrol system should be left in the OFF position when the vehicle isparked. This allows the climate control system to be free fromcontamination of outside pollutants. • Do not place objects under the front seat that will interfere wit...

4. Direct the outer panel vents towards to side windows To increase airflow to the outer panel vents, close the central panelvents. Auxiliary heater and air conditioner (if equipped) If your vehicle is equipped with afactory installed auxiliary unit, themain climate control panel willinclude separat...

• OFF-No air, cooled, ambient, or heated, is distributed through anyvents • FLR-Distributes heated air through the floor vents of the rearcompartment. • MIX-Distributes heated air through the floor vents of the rearcompartment. • (Defrost)-Distributes heated air through the floor vents of the rear c...

USING YOUR AUDIO SYSTEM AM/FM Stereo (with 2 speakers) AM/FM Stereo (with 4 speakers and fade capability) 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON AM / FM STEREO Controls and features 27

Volume/power control Press the control to turn the audiosystem on or off. Turn the control to raise or lowervolume. If the volume is set above a certain level and the ignition is turned off,the volume will come back on at a “nominal” listening level when theignition switch is turned back on. AM/FM s...

• Press to move to the next frequency up the band (whether or not a listenable station is located there). Hold for quick movement. Seek function The seek function control works in radio mode. Seek function in radio mode • Press to find the next listenable station down thefrequency band. • Press to f...

AM/FM stereo cassette Volume/power control Press the control to turn the audiosystem on or off. Turn the control to raise or lowervolume. If the volume is set above a certain level and the ignition is turned off,the volume will come back on at a “nominal” listening level when theignition switch is t...

Scan function The scan function works in radiomode. Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stationson the frequency band. Press the SCAN control again to stop the scanmode. Radio station memory preset The radio is equipped with six station memor...

Treble adjust The treble adjust control allows youto increase or decrease the audiosystem’s treble output. Speaker balance adjust Speaker sound distribution can beadjusted between the right and leftspeakers. Speaker fade adjust Speaker sound can be adjustedbetween the front and rearspeakers. Tape se...

Automatic Music Search The Automatic Music Search featureallows you to quickly locate thebeginning of the tape selectionbeing played or to skip to the nextselection. To activate the feature, momentarilydepress the TAPE AMS button.Then, press either REW (for thebeginning of the current selection) or ...

• to decrease minutes and • to increase minutes. The CLK control will allow you to switch between media display mode(radio station, stereo information, etc.) and clock display mode (time).When in clock mode, the media information will display for 10 seconds,when the radio is turned on, and then reve...

Volume/power control Press the control to turn the audiosystem on or off. Audio power can also be turned onby pressing the AM/FM selectcontrol or the tape/CD selectcontrol. Audio power is turned offby using the volume/power control. Turn control to raise or lowervolume. If the volume is set above a ...

Autoset memory preset Autoset allows you to set strong radio stations without losing youroriginal manually set preset stations. This feature is helpful on tripswhen you travel between cities with different radio stations. Starting autoset memory preset 1. Select a frequency using the AM/FM select co...

Press the EJ control to stop andeject a CD. Dolby T noise reduction Dolby t noise reduction operates in tape mode. Dolby t noise reduction reduces the amount of hiss andstatic during tape playback. Press the control to activate (and deactivate) the Dolby t noise reduction. Dolby t noise reduction is...

Setting the clock To set the hour, press and hold theCLK control and press SEEK: • to decrease hours and • to increase hours. To set the minute, press and holdthe CLK control and press TUNE: • to decrease minutes and • to increase minutes. If your vehicle has a separate clockmodule, (other than the ...

The CLK button will allow you toswitch between media display mode(radio station, stereo information,etc.) and clock display mode (time).When in clock mode, the mediainformation will display for 10seconds, when the radio is turnedon, and then revert to clockinformation. Anytime that the mediais chang...

Radio reception factors Three factors can affect radio reception: • Distance/strength. The further an FM signal travels, the weaker it is. The listenable range of the average FM station is approximately 40 km(24 miles). This range can be affected by “signal modulation.” Signalmodulation is a process...

HAZARD FLASHER For information on the hazard flasher control, refer to Hazard flasher in the Roadside emergencies chapter. TURN SIGNAL CONTROL • Push down to activate the leftturn signal. • Push up to activate the right turnsignal. SPEED CONTROL (IF EQUIPPED) To turn speed control on • Press ON. Veh...

To turn speed control off • Press OFF or • Turn off the vehicle ignition. Once speed control is switched off, the previously programmed set speedwill be erased. To set a speed • Press SET ACCEL. For speedcontrol to operate, the speedcontrol must be ON and thevehicle speed must be greaterthan 48 km/h...

To disengage speed control • Depress the brake pedal. Disengaging the speed control willnot erase the previouslyprogrammed set speed. Pressing OFF will erase thepreviously programmed set speed. To return to a previously set speed • Press RES. For RES to operate,the vehicle speed must be fasterthan 4...

TILT STEERING Pull the tilt steering control towardyou to move the steering wheel upor down. Hold the control whileadjusting the wheel to the desiredposition, then release the control. Never adjust the steering wheel when the vehicle is moving. WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield ...

Push the control on the end of thestalk to activate washer. Push andhold for a longer wash cycle. Thewasher will automatically shut offafter ten seconds of continuous use. OVERDRIVE CONTROL Activating overdrive (Overdrive) is the normal drive position for the best fuel economy. The overdrive functio...

OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according toyour option package. Storage compartment (if equipped) Press the OPEN control to open thestorage compartment. The door willopen slightly and can be moved tofull open. The storage compartment may be...

Compass zone adjustment 1. Determine which magnetic zoneyou are in by referring to the zonemap. 2. Turn the ignition to the ONposition. 3. Press and hold the SELECTcontrol until VAR appears in thedisplay, then release. The displayshould show the current zonenumber. 4. Press the SELECT control untilt...

Compass calibration adjustment Perform this adjustment in an openarea free from steel structures andhigh voltage lines: • Press and hold the SELECTcontrol until CAL appears in thedisplay (approximately eightseconds) and release. • Drive the vehicle slowly (lessthan 5 km/h [3 mph]) in circlesuntil CA...

Front and rear courtesy/reading lamps Rotate the lens to illuminate thelamp. With the lens in the flat position,the courtesy lamp lights when: • any door is opened. • the headlamp control is rotatedfully counterclockwise. POWER WINDOWS (IF EQUIPPED) Press and hold the rocker switches to open and clo...

POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L tolock all doors. Memory lock If you lock your doors with the power lock switch or the remotetransmitter while the sliding door is open, the door will automaticallylock after it is closed. Back cargo door lock (if equipped) The passeng...

2. Move the control in the directionyou wish to tilt the mirror. 3. Return to the center position to lock mirrors in place. Fold-away mirrors Pull the side mirrors in carefullywhen driving through a narrowspace, like an automatic car wash. REMOTE ENTRY SYSTEM (IF EQUIPPED) This device complies with ...

If there is any potential remote keyless entry problem with your vehicle,ensure ALL key fobs (remote entry transmitters) are brought to the dealership, to aid in troubleshooting. Unlocking the doors Press this control to unlock thedriver’s door. The interior lamps willilluminate. Press the control a...

Replacing lost transmitters Take all your vehicle’s transmittersto your dealer if service is required. If you purchase additionaltransmitters (up to four may beprogrammed into memory), performthe following procedure: To reprogram the transmittersyourself, place the key in theignition and turn from 2...

SEATING Adjusting the front manual seat Never adjust the driver’s seat or seatback when the vehicle ismoving. Do not pile cargo higher than the seatbacks to reduce the risk ofinjuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lapbelt snug and low ...

Adjusting the front power seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle ismoving. Do not pile cargo higher than the seatbacks to avoid injuringpeople in a collision or sudden stop. Always drive and ride with your seatback upright and the lapbelt snug and low across t...

Press the control to move the seatforward, backward, up or down. Using the manual lumbar support The lumbar support control islocated on the inboard side of thedriver’s seat. Turn the lumbar support controlclockwise to increase firmness. Turn the lumbar support controlcounterclockwise to increasesof...

To make access to the 4th and 5throw seats easier, attach the 3rd and4th row passenger side seat belts tothe trim panel by using the snapsattached to the seat belt webbingand the trim panel. Rear bench seat To remove the seats: 1. Disengage the lap/shoulder beltfrom the seat by inserting a key orsma...

To install the seat: 1. Position the seat in the vehicle. 2. Align front hooks to front strikers, prior to lowering the rear hooksand aligning them with the rear strikers. 3. Engage the LH/RH latch rod hook ends in the front striker lockingholes. 4. Rotate the LH/RH latch handles forward, and at the...

Stow the tongue end of thedetachable anchor. 2. Pull the seat latch handle, thenpull the seat toward the right side ofthe vehicle to disengage four pinsfrom the floor mount. 3. Remove the seat. To install the seats: Check to see that the seat and seatback is latched securely inposition. Keep floor a...

3. Pull the seat latch handle downward to lock the seat in position. 4. Make sure the safety belt is not twisted, then insert the seat belttongue into detachable anchor until you hear a “click” and feel the latchengage. SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your ...

Each seating position in your vehicle has a specific safety beltassembly which is made up of one buckle and one tongue that are designed to be used as a pair. 1) Use the shoulder belt on theoutside shoulder only. Never wear the shoulder belt under the arm.2) Never swing the safety belt around your n...

Vehicle sensitive mode The vehicle sensitive mode is the normal retractor mode, allowing freeshoulder belt length adjustment to your movements and locking inresponse to vehicle movement. For example, if the driver brakessuddenly or turns a corner sharply, or the vehicle receives an impact ofapproxim...

• Grasp the shoulder portion andpull downward until the entirebelt is extracted. • Allow the belt to retract. As the belt retracts, you will hear a clickingsound. This indicates the safety belt is now in the automatic lockingmode. How to disengage the automatic locking mode Ford recommends that all ...

Safety belt pretensioner Your vehicle is equipped with safety belt pretensioners at the driver andfront passenger seating positions. The safety belt pretensioner is a device which removes excess webbingfrom the safety belt system. The safety belt pretensioner uses the samecrash sensor system as the ...

Lap belts Adjusting the center lap belt The lap belt does not adjust automatically. The lap belt should fit snugly and as low as possible around thehips, not across the waist. Insert the tongue into the correctbuckle (the buckle closest to thedirection the tongue is comingfrom). To lengthen the belt...

Safety belt warning light and indicator chime The seat belt warning light illuminates in the instrument cluster and achime sounds to remind the occupants to fasten their safety belts. Conditions of operation If... Then... The driver’s safety belt is notbuckled before the ignition switchis turned to ...

The purpose of the Belt Minder is to remind occasional wearers to wearsafety belts all of the time. The following are reasons most often given for not wearing safety belts:(All statistics based on U.S. data) Reasons given... Consider... 9 Crashes are rare events 9 36 700 crashes occur every day. The...

Do not sit on top of a buckled safety belt to avoid the BeltMinder chime. Sitting on the safety belt will increase the risk of injury in an accident. To disable (one-time) or deactivate the BeltMinder feature please follow the directions stated below. One time disable Anytime the safety belt is buck...

5. Buckle then unbuckle the safety belt three times, ending with thesafety belt unbuckled. • After step 5 the safety belt warning light will be turned on for threeseconds. 6. Within seven seconds of the safety belt warning light turning off,buckle then unbuckle the safety belt. • This will disable B...

Refer to Cleaning and maintaining the safety belts in the Maintenance and care section. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Your vehicle is equipped with a crash sensing and diagnostic modulewhich records information about the air bag and sensor systems. In theevent of a collision this modul...

Additional equipment may effect the performance of the air bagsensors increasing the risk of injury. Please refer to the Body Builders Layout Book for instructions about the appropriate installationof additional equipment. Children and air bags For additional important safetyinformation, read all in...

Several air bag system components get hot after inflation. Do nottouch them after inflation. If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in acollision. Determin...

Important child restraint precautions You are required by law to use safety restraints for children in the U.S.and Canada. If small children ride in your vehicle (generally children whoare four years old or younger and who weigh 18 kg [40 lbs] or less), youmust put them in safety seats made especial...

7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with your knee on thechild seat. 8. Allow the safety belt to retract toremove any slack in the belt. 9. Before placing the child in theseat, forcibly tilt the seat forwardand back to...

Rear-facing child seats or infant carriers should never be placedin the front seats. Front passenger seating position The tether can be attached directly to the rear of the front seat. 1. Position the child safety seat onthe front right-hand passenger seat. 2. Adjust the front right-handpassenger se...

1. Position the child safety seat onthe second row left hand or righthand bucket seat. 2. Route the child safety tetherstrap over the back of the left handor right hand second row bucketseat as shown. 3. Clip the tether strap hook to theseat pedestal at the location shown. 4. Refer to the instructio...

PREPARING TO START YOUR VEHICLE Engine starting is controlled by the powertrain control system. This systemmeets all Canadian Interference-Causing Equipment standard requirementsregulating the impulse electrical field strength of radio noise. When starting a fuel-injected engine, avoid pressing the ...

BRAKES Your service brakes are self-adjusting. Refer to the scheduledmaintenance guide for scheduled maintenance. Occasional brake noise is normal and often does not indicate a performanceconcern with the vehicle’s brake system. In normal operation, automotivebrake systems may emit occasional or int...

With the ABS light on, the anti-lockbrake system is disabled and normalbraking is still effective unless thebrake warning light also remainsilluminated with parking brake released. (If your brake warning lampilluminates, have your vehicle serviced immediately.) Using ABS • In an emergency or when ma...

The parking brake is not recommended to stop a moving vehicle.However, if the normal brakes fail, the parking brake can be used to stopyour vehicle in an emergency. Since the parking brake applies only therear brakes, the vehicle’s stopping distance will increase greatly and thehandling of your vehi...

TRACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly whenone wheel is on a poor traction surface. Under normal conditions, theTraction-Lok axle functions like a standard rear axle. Extended use of other than the manufacturer’s specified size tires on a...

Your vehicle has the capability to haul more cargo and people than mostpassenger cars. Depending upon the type and placement of the load,hauling people and cargo may raise the center of gravity of the vehicle. Use extra caution while becoming familiar with your vehicle. Know thecapabilities and limi...

If the parking brake is fully released, but the brake warning lampremains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. Driving with a 4–speed automatic transmission Understanding gearshift positions To put your vehicle in gear, start the eng...

(Overdrive) The normal driving position for thebest fuel economy. Transmissionoperates in gears one through four. (Overdrive) can be deactivated by pressing the transmission controlswitch (TCS) on the end of thegearshift lever. The transmission control indicatorlight (TCIL) (the word OFF) on theend ...

1 (First) Use 1 (Low) to provide maximumengine braking on steepdowngrades. Upshifts can be madeby shifting to 2 (Second) or to(Overdrive). Selecting 1 (Low) athigher speeds causes the transmission to shift to a lower gear, and willshift to 1 (Low) after vehicle decelerates to the proper speed. Force...

to the front of your vehicle, (potentially including weight added to thecab), the weight added should not exceed the front axle reserve capacity(FARC). Additional frontal weight may be added to the front axle reservecapacity provided you limit your payload in other ways (i.e. restrict thenumber of p...

2. Weigh your vehicle as you customarily operate the vehicle withoutcargo. To obtain correct weights, try taking your vehicle to a shippingcompany or an inspection station for trucks. 3. Subtract your loaded vehicle weight from the maximum GCWR on thefollowing charts. This is the maximum trailer wei...

Preparing to tow Use the proper equipment for towing a trailer, and make sure it isproperly attached to your vehicle. See your dealer or a reliable trailerdealer if you require assistance. Hitches Do not use or install hitches that clamp onto the bumper or to the axle.Underbody hitches are acceptabl...

If it is necessary to relocate the trailer hitch ball position, aframe-mounted trailer hitch must be installed. Driving while you tow When towing a trailer: • Ensure that you turn off your speed control. The speed control mayshut off automatically when you are towing on long, steep grades. • Consult...

• When stopped in traffic for long periods of time in hot weather, placethe gearshift in P (Park) and increase idle speed. This aids enginecooling and air conditioner efficiency. • Vehicles with trailers should not be parked on a grade. If you mustpark on a grade, place wheel chocks under the traile...

Improper removal/installation of the driveshaft can causetransmission fluid loss, damage to the driveshaft and internaltransmission components. DRIVING THROUGH WATER Do not drive quickly through standing water, especially if the depth isunknown. Traction or brake capability may be limited and if the...

GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford offers acomplimentary roadside assistance program. This program is separatefrom the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week • for the Basic warranty period (Canada) o...

Use the following procedure to reset the fuel pump shut-off switch. 1. Turn the ignition to the OFF position. 2. Check the fuel system for leaks. 3. If no fuel leak is apparent, reset the fuel pump shut-off switch bypushing in on the reset button. 4. Turn the ignition to the ON position. Pause for a...

Standard fuse amperage rating and color COLOR Fuse Rating Mini Fuses Standard Fuses Maxi Fuses Cartridge Maxi Fuses Fuse Link Cartridge 2A Grey Grey — — — 3A Violet Violet — — — 4A Pink Pink — — — 5A Tan Tan — — — 7.5A Brown Brown — — — 10A Red Red — — — 15A Blue Blue — — — 20A Yellow Yellow Yellow ...

The fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 20A 4WABS Module 2 15A Brake Warning Lamp, InstrumentCluster, Warning Chime, 4WABS Relay,Warning Indicators, Low VacuumWarning Switch (Diesel Only) 3 15A Main Light Switch, RKE Module, ...

Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description F — IDM Relay (Diesel Only), A/C ClutchRelay (4.2L Only) G — PCM Relay H — Blower Motor Relay J — Horn Relay K — Fuel Pump Relay * Mini Fuses ** Maxi Fuses Relays Relays are located in the power distribution box and should be rep...

3. Remove the jack handle from theright side compartment and insertthe tip of the jack handle throughthe access hole and into the tube. 4. Turn the jack handlecounterclockwise until the cable isslack and the tire can be slidrearward from under the vehicle. 5. Remove the retainer from thespare tire. ...

Tire change procedure Preparing to change the tire To prevent the vehicle from moving when you change a tire, besure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) tothe tire being changed. 1. Park on a level surfac...

6. Remove the spare tire and jackfrom the storage location. 7. Use the tapered end of the lugnut wrench to unscrew wheelornaments attached by retainingscrews. Remove any wheel trim.Insert the tapered end of the lugnut wrench behind wheel covers orhubcaps and twist off. 8. Loosen the wheel nut by pul...

• Never use the front or reardifferential as a jacking point. Rear axle jacking points: • All models except E-Super Duty • E-Super Duty Roadside emergencies 135

Front axle jacking points: • All models Place the jack under the pin on the front surface of the front axle. Do not place the jack under oron the steering linkage. 3. Turn the jack handle clockwiseuntil the wheel is completely off theground. 4. Remove the lug nuts with the lugnut wrench. 5. Replace ...

• 8-lug wheel Never use wheels or lugnuts different than the original equipment as this coulddamage the wheel or mountingsystem. This damage could allowthe wheels to come off while thevehicle is being driven. 9. Replace any wheel covers, ornaments or hub caps. Make sure they are screwed or snapped i...

JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames,sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Do not push start your vehicle. You could damage the catalyticconverter. Batteries contain sulfuric acid which can burn skin, eye...

Connecting the jumper cables 1. Connect the positive (+) booster cable to the positive (+) terminal ofthe discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+)term...

3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker ...

Jump starting 1. Start the engine of the booster vehicle and run the engine atmoderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for anadditional three minutes before disconnecting the jumper cables. Removing the j...

3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...

WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member, your roadside assistance center. It is recommended that your vehicle be towed by wheel lift or flatbedequipment. However, a slingbelt with T-hooks can also be used. If your vehicle is...

SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes trackingroutine service easy. If your vehicle requires professional service, your dealership can providethe...

Do not start your engine with the air cleaner removed and donot remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease handle located under thebottom left corner of the instrumentpanel. 2. Go to the front of the vehicle and release the auxiliary latch tha...

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Windshield washer fluid reservoir 2. Engine oil filler cap (except 4.2L V6 engi...

1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to drain into theoil pan. 3. Set the parking brake and ensure the gearshift is securely latched in P(Park). 4. Open the hood. Protect yourself from engine heat. 5. Locate and carefully remove theen...

• Oil levels above the MAX mark may cause engine damage. Some oilmust be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2. If t...

Change your engine oil and filter according to the appropriate schedulelisted in the scheduled maintenance guide. Ford production and aftermarket (Motorcraft) oil filters are designed foradded engine protection and long life. If a replacement oil filter is usedthat does not meet Ford material and de...

5. Install a new air filter element. Be careful not to crimp the filterelement edges between the air filter housing. This could cause filterdamage and allow unfiltered air to enter the engine if not properlyseated. 6. Replace the two halves of the air filter housing and secure the clamp. 7. Connect ...

Do not let the reservoir for the master cylinder run dry. Thismay cause the brakes to fail. WINDSHIELD WASHER FLUID Checking and adding washer fluid Check the washer fluid wheneveryou stop for fuel. The reservoir ishighlighted with a symbol. If the level is low, add enough fluidto fill the reservoir...

• enables calibrated gages to function properly. When the engine is cold, check thelevel of the engine coolant in thereservoir. • The engine coolant should be at the “cold fill level” or within the “coldfill range” as listed on the engine coolant reservoir (depending uponapplication). • Refer to the...

Adding engine coolant When adding coolant, make sure it is a 50/50 mixture of engine coolantand distilled water. Add the mixture to the coolant reservoir, when the engine is cool , until the appropriate fill level is obtained. Do not add engine coolant when the engine is hot. Steam andscalding liqui...

• Do not add extra inhibitors or additives to the coolant. These can be harmful and compromise the corrosion protection of the enginecoolant. • Do not mix with recycled coolant unless from a Ford-approvedrecycling process (see Use of Recycled Engine Coolant section. For vehicles with overflow coolan...

Whenever coolant has been added, the coolant level in the coolantreservoir should be checked the next few times you drive the vehicle. Ifnecessary, add enough 50/50 concentration of engine coolant anddistilled water to bring the liquid level to the proper level. If you have to add more than 1.0 lite...

If you drive in extremely hot climates, it is still necessary to maintain thecoolant concentration at 50/50 coolant and water. Do not allow the coolant concentration to fall below 40% coolant. At a concentration less than 40%, the corrosion protection to your engine and coolingcomponents may be comp...

capable of completely shutting down automatically to prevent enginedamage, therefore: 1. Pull off the road as soon as safely possible and turn off the engine. 2. Arrange for the vehicle to be taken to a service facility. 3. If this is not possible, wait a short period for the engine to cool. 4. Chec...

Check the fluid level when it is at ambient temperature, 20° – 80° F (-7°– 25° C): 1. Check the fluid level on the dipstick. It should be between the arrowsin the FULL COLD range. Do not add fluid if the level is within thisrange. 2. If the fluid level is low, start the engine. 3. While the engine i...

3. With the parking brake engaged and your foot on the brake pedal,start the engine and move the gearshift lever through all of the gearranges. Allow sufficient time for each gear to engage. 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clea...

High fluid level Fluid levels above the safe rangemay result in transmission failure.An overfill condition of transmissionfluid may cause shift and/orengagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels...

BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for severe usage or in high temperature climates, check thebattery electrolyte level. Refer to the scheduled maintenance guide forthe service ...

Batteries normally produce explosive gases which can causepersonal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery,always shield your face and protect your eyes. Always provide properventilation. When lifting a plastic-case...

6. With your foot on the brake pedal and with the A/C on, put thevehicle in D (Drive) and allow the engine to idle for at least one minute. 7. Drive the vehicle to complete the relearning process. • The vehicle may need to be driven 16 km (10 miles) or more torelearn the idle and fuel trim strategy....

Gasoline engines Disconnect: 1. Disconnect the primary batteryground cable. 2. Disconnect the auxiliary batteryframe ground. • Remove the ground bolt. • Pull the cable away from theframe and make sure that thecable does not contact the frame. Connect: 1. Reconnect the auxiliary batteryframe ground. ...

2. Reconnect the primary batteryground cable. Diesel engines Disconnect: Secondary positive cable remains energized after disconnection.Make sure the tool does not contact any ground surface. 1. Disconnect the secondary positivecable from the primary batteryterminal. 2. Wrap the secondary positive c...

3. Disconnect the primary batteryground cable. 4. Disconnect the primary batterypositive cable. Connect: Secondary positive cable remains energized after disconnection.make sure the tool does not contact any ground surface. 1. Reconnect the primary batterypositive cable. 2. Reconnect the primary bat...

Checking the wiper blades If the wiper blades do not wipe properly, clean both the windshield andwiper blades using undiluted windshield wiper solution or a milddetergent. Rinse thoroughly with clean water. To avoid damaging theblades, do not use fuel, kerosene, paint thinner or other solvents. Chan...

The temperature grade for this tire is established for a tire thatis properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or incombination, can cause heat buildup and possible tire failure. SERVICING YOUR TIRES Checking the tire pressure • Us...

• Four tire rotation • Five tire rotation Replacing the tires Replace the tires when the wearband is visible through the tiretreads. Maintenance and care 170

When replacing full size tires, never mix radial bias-belted, orbias-type tires. Use only the tire sizes that are listed on the Certification Label. Make sure that all tires are the same size, speedrating, and load-carrying capacity. Use only the tire combinationsrecommended on the label. If you do ...

• Drive cautiously. If you hear the chains rub or bang against yourvehicle, stop and re-tighten the chains. If this does not work, removethe chains to prevent damage to your vehicle. • If possible, avoid fully loading your vehicle. • Remove the tire chains when they are no longer needed. Do not uset...

Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materialsand any open flames beforefueling your vehicle. • Always turn off the vehicle beforefueling. • Automotive fuels can be harmfulor fatal if swallowed. Fuel such asgasoline is highly toxic and ifswallowed ...

The flow of fuel through a fuel pump nozzle can produce staticelectricity, which can cause a fire if fuel is pumped into an ungrounded fuel container. Use the following guidelines to avoid static build-up when filling anungrounded fuel container: • Place approved fuel container on the ground. • DO N...

Fuel quality If you are experiencing starting, rough idle or hesitation driveabilityproblems during a cold start, try a different brand of “Regular” unleadedgasoline. “Premium” unleaded gasoline is not recommended (particularlyin the United States) because it may cause these problems to becomemore p...

Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/8 turn on/offfeature. When fueling your vehicle: 1. Turn the engine off. 2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it stops. 3. Pull to remove the cap from the fuel filler pipe. 4. To install the cap...

ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you, thedriver. You must gather information as accurately and consistently aspossible. Fuel expense, frequency of fillups or fuel gauge readings areNOT accurate as a measure of fuel econ...

Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading(in kilometers or miles). 2. Each time you fill the tank, record the amount of fuel added (in litersor gallons). 3. After at least three to five tank fill-ups, fill the fuel tank and recordthe current od...

• Using the air conditioner or defroster may reduce fuel economy. • You may want to turn off the speed control in hilly terrain ifunnecessary shifting between third and fourth gear occurs.Unnecessary shifting of this type could result in reduced fueleconomy. • Warming up a vehicle on cold mornings i...

EPA window sticker Every new vehicle should have the EPA window sticker. Contact yourdealer if the window sticker is not supplied with your vehicle. The EPAwindow sticker should be your guide for the fuel economy comparisonswith other vehicles. It is important to note the box in the lower left corne...

3. Remove the two headlamp screwsand bezel from the headlamphousing. 4. Remove the four headlamp bulbretaining screws. 5. Disconnect the electricalconnector from the bulb. 6. Remove the headlamp. To install the new bulb, follow the removal procedures in reverse order. Replacing front parking lamp/tu...

Replacing high-mount brakelamp bulbs The interior cargo lamp (if equipped) will have to be removed fromunder the high-mount brakelamp assembly located inside the vehicle. To change the high-mountbrakelamp bulbs: 1. Remove the two screws from thehigh-mount brakelamp assembly. 2. Remove the bulb from ...

Replacing tail lamp/turn/backup lamp bulbs The tail lamp/turn/backup lampbulbs are located the tail lampassembly, one just below the other.Follow the same steps to replaceeither bulb: 1. Remove the four screws and thelamp assembly from vehicle. 2. Rotate bulb socketcounterclockwise and remove fromla...

Function Number of bulbs Trade number Headlamps (low series) 2 H5054 Headlamps (high series) 2 9007 Park lamp and turn signal (front) 2 3157 AK (amber) Back-up lamps 2 3156K License plate lamp 1 168 Stop/tail/turn/side marker lamp 2 3357 K High-mount brakelamp 2 912 Cargo lamp 1 211-2 Dome lamp (sta...

During winter months, it is especially important to wash the vehicle on aregular basis. Large quantities of dirt and road salt are difficult toremove and also cause damage to the vehicle. Any gasoline spilled on the vehicle or deposits such as bird droppingsshould be washed and sponged off as soon a...

Remove particles such as bird droppings, tree sap, insect remains, tarspots, road salt and industrial fallout immediately. Cleaning the wheels Wash with the same detergent as the body of your vehicle. Do not useacid-based or alcohol-based wheel cleaners, steel wool, fuel or strongdetergents. Never u...

• Never wash or rinse the engine while it is running; water in therunning engine may cause internal damage. Cleaning non-painted plastic exterior parts Use vinyl cleaner for routine cleaning. Clean with a tar remover ifnecessary. Do not clean plastic parts with thinners, solvents orpetroleum-based c...

Do not use chemical solvents or strong detergents when cleaningthe steering wheel or instrument panel to avoid contamination of the air bag system. Cleaning the instrument cluster lens Clean with a damp cloth, then dry with a dry cloth. Do not use household or glass cleaners as these may damage the ...

MOTORCRAFT PART NUMBERS Component* 4.2L V6engine 4.6L V8engine 5.4L V8engine 6.8L V10engine Air filterelement FA-1634 FA-1634 FA-1634 FA-1634 Battery(standard) BXT-59 BXT-59 BXT-59 BXT-65-650 Battery(optional) BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750 Battery(auxiliary) BH-65DC BH-65DC BH-65DC BH-...

REFILL CAPACITIES Fluid Ford PartName Application Capacity Brake fluid HighPerformanceDOT 3 MotorVehicle BrakeFluid All Fill to line onreservoir Engineoil-gasolineengine (includesfilter change) Motorcraft SAE5W-20 SuperPremium MotorOil All 5.7L(6.0 quarts) Engine oil-dieselengine (includesfilter cha...

Fluid Ford PartName Application Capacity Power steeringfluid MotorcraftMERCON t ATF All Keep in FULLrange ondispstick Rear axle Refer toFootnote 4 Ford 8.8/9.75inchconventional andTraction-Lok 2.6-2.7L(5.5-5.8 pints) 2 Dana 9.75 inch(M60-IU) 3.0L(6.3 pints) 3 Dana 10.5 inch(M70-2U) 3.1L(6.6 pints) 3...

5 Optional fuel tank 208L (55 gallon). 6 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstickhandle. Check the container to verify the fluid being added is of thecorrect type. Refer to your scheduled maintenance gui...

Item Ford partname Ford partnumber Fordspecification Engineoil-gasolineengine Motorcraft SAE5W-20 SuperPremium MotorOil XO-5W20-QSP WSS-M2C153-Hwith APICertificationMark Engine oil-dieselengine Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement. Hinges, latche...

ENGINE DATA Engine* 4.2L V6engine 4.6L V8engine 5.4L V8engine 6.8L V10engine Cubic inches 256 281 330 415 Requiredfuel 87 octane 87 octane 87 octane 87 octane Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9 Spark pluggap 1.3-1.4 mm(0.052-0.056inch) 1.3-1.4 mm(0.052-0.05...

Cutaway/commercial stripped chassis models E-250 E-350 E-Super Duty (1) Overallheight Refer to Body Builder for specifications (2) Trackfront/rear 1 762.8 mm(69.4 in)/1 701.8 mm(67.0 in) 1 762.8 mm(69.4 in)/SRW 1 701.8mm (67.0 in),DRW 1 859.3mm (73.2 in) 1 762.8 mm(69.4 in)/1 973.6 mm(77.7 in) (3) O...

• On the certification label. Thislabel is required by the NationalHighway Traffic SafetyAdministration and is made ofspecial material. If it is tamperedwith, it will be destroyed or adestruction pattern will appear. Certification label for incomplete vehicles On completed derivations of incomplete ...

Ford Extended Service Plan You can get more protection for your new car or light truck bypurchasing Ford Extended Service Plan (Ford ESP) coverage. Ford ESPis an optional service contract which is backed by Ford Motor Companyor Ford Motor Service Company (in the U.S.) and Ford of Canada (inCanada). ...

If you have questions or concerns, or are unsatisfied with the service youare receiving, follow these steps: 1. Contact your Sales Representative or Service Advisor at yourselling/servicing dealership. 2. If your inquiry or concern remains unresolved, contact the SalesManager or Service Manager at t...

replacement or repurchase remedies provided by certain state laws. Thisdispute handling procedure is not required prior to enforcing statecreated rights or other rights which are independent of theMagnuson-Moss Warranty Act or state replacement or repurchase laws. THE DISPUTE SETTLEMENT BOARD (U.S. ...

Concerns are ineligible for review if the New Vehicle Limited Warrantyhas expired at receipt of your application and, in certain states eligibilityis dependent upon the customer’s possession of the vehicle. Eligibility may differ according to state law. For example, see the uniquebrochures for Calif...

• a brief summary of the action taken by the dealer(s) and Ford MotorCompany • the names (if known) of all the people you contacted at thedealership(s) • a description of the action you expect to resolve your concern You will receive a letter of explanation if your application does notqualify for Bo...

You may also contact the North American Customer Relationship Centerat 1-800-392-3673 (Ford), TDD for the hearing impaired: 1-800-232-5952or by writing to the Center at the following address: Ford Motor CompanyCustomer Relationship Center16800 Executive Plaza DriveP.O. Box 6248Dearborn, Michigan 481...

The use of leaded fuel in your vehicle without proper conversion maydamage the effectiveness of your emission control system and may causeengine knocking or serious engine damage. Ford Motor Company/Ford ofCanada is not responsible for any damage caused by use of improperfuel. In the United States, ...

ORDERING ADDITIONAL OWNER’S LITERATURE To order the publications in this portfolio: Make checks payable to: HELM, INCORPORATEDP.O. Box 07150Detroit, Michigan 48207 For a free publication catalog, order toll free: 1-800-782-4356 Monday-Friday 8:00 a.m. - 6:00 p.m. EST,for credit card holders only Obt...

REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle hasa defect that could cause a crash, orcould cause injury or death, youshould immediately inform theNational Highway Traffic SafetyAdministration (NHTSA) in additionto notifying Ford Motor Company. If NHTSA receives similar compl...

A Air bag supplementalrestraint system ..........................83 and child safety seats ..............85description ................................83disposal ......................................87driver air bag ............................85indicator light .....................12, 87operation ...

recommendations ...................148refill capacities ........................193specifications ..................196, 199 Exhaust fumes ..........................101 F Fail safe cooling ........................156 Fluid capacities .........................193 Four-Wheel Drive vehicles preparing t...

P Panic alarm feature, remoteentry system ................................63 Parking brake ............................103 Parts (see Motorcraft parts) ....192 Power distribution box(see Fuses) ...............................128 Power door locks ........................61 Power steering ...............

trailer towing ..........................112wrecker ....................................143 Traction-lok rear axle ...............105 Transmission .............................106 fluid, checking and adding(automatic) .............................158fluid, refill capacities ..............193lubrican...

Item Information Required fuel Unleaded fuel only - 87 octane Fuel tank capacity Refer to Refill capacities in the Capacities and specifications chapter. Engine oil capacity-gasolineengine (includes filter change) 5.7L (6.0 quarts). Use Motorcraft SAE5W-20 Super Premium Motor Oil, Fordspecification ...