Page 2 - FERRIS LIMITED WARRANTY
Ferris Industries5375 North Main StreetMunnsville, NY 13409800-933-6175 www.ferrisindustries.com © Copyright 2002 Ferris IndustriesAll Rights Reserved. Printed in USA. FERRIS FERRIS LIMITED WARRANTY IMPORTANTThis warranty shall apply ONLY if the warranty registration form has been completed andretur...
Page 3 - Table of Contents; Operating the Dual Drive Walk-Behind; WARNING
1 Table of Contents WARNING Engine exhaust from this product containschemicals known, in certain quantities, to causecancer, birth defects, or other reproductive harm. © Copyright 2002 Ferris IndustriesAll Rights Reserved. Printed in USA. TP 100-7056-00-WD-F Identification Tags ........................
Page 4 - Identification Tags; IDENTIFICATION NUMBERS
2 I D E N T I F I C AT I O N TAG L O C AT I O N S Identification Tags When contacting yourAuthorized Dealer forreplacement parts, service,or information YOU MUSTHAVE THESE NUMBERS. IDENTIFICATION NUMBERS Record your model name, unit and mower deck serialnumbers and engine serial number in the space ...
Page 5 - Safety Rules; TRAINING
3 Read these safety rules and follow them closely. Failure to obey these rules could result in loss of con-trol of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.This mowing deck is capable of amputating hands and feet and throwing objects. The triang...
Page 6 - Safety Rules & Information; OPERATION; Do; Do Not
Safety Rules & Information OPERATION • Never run an engine in an enclosed area.• Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. • Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start enginefrom the ...
Page 7 - CHILDREN
5 Safety Rules & Information CHILDREN Tragic accidents can occur if the operator is not alert tothe presence of children. Children are often attracted tothe unit and the mowing activity. Never assume that chil-dren will remain where you last saw them. • Keep children out of the mowing area and u...
Page 8 - GENERAL; Safety Decals; DANGER; WA R N I N G
6 GENERAL This unit has been designed and manufactured to pro-vide you with the safety and reliability you would expectfrom an industry leader in outdoor power equipmentmanufacturing. Although reading this manual and the safety instructionsit contains will provide you with the necessary basicknowled...
Page 9 - CE Compliance Specs
Page 10 - CONTROL FUNCTIONS
8 Features & Controlsof the Dual Drive Walk-Behind CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowingrequire the combined use of several controls applied in specific sequences. To learn what combination andsequen...
Page 11 - Operational SAFETY Checks; D. Parking Brake Handle
9 SAFETY INTERLOCKSYSTEM This unit is equipped with safety interlock switches.These safety systems are present for your safety, do notattempt to bypass safety switches, and never tamperwith safety devices. Check their operation regularly. Operational SAFETY Checks Test 1 — Engine should NOT crank if...
Page 13 - STARTING THE ENGINE; DRIVING THE MOWER
WARNING If you do not understand how a specific controlfunctions, or have not yet thoroughly read theFEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor withoutfirst becoming familiar with the location andfunction of ALL controls. STARTING THE ENGINE 1. Engage the parki...
Page 14 - MOWING; PUSHING THE MOWER BY HAND; DO NOT TOW MACHINE
12 Operating the Dual Drive Walk-Behind Figure 3. Hydraulic System By-Pass A. Hydraulic Release Lever (right-hand side shown) A MOWING Before mowing, set the cutting height as described inthe Troubleshooting, Adjustments & Service section. 1. Engage the parking brake. Make sure the PTO switch is...
Page 15 - STORAGE
13 Operating the Dual Drive Walk-Behind STORAGE Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline,so never store the unit indoors or in any other areawhere fuel vapor could travel to any ignition source. Fuelvapor is also toxic if inhaled, so never store th...
Page 16 - MAINTENANCE SCHEDULE & PROCEDURES; CHECK TIRE PRESSURES
14 RegularMaintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your mower. You will need to keep a record of youroperating time. See Before Before Every Every Every Spring SAFETY ITEMS Page First Use Each Use 5 Hours 25 Hours 100 Hours & ...
Page 17 - Regular Maintenance
15 CHECKING / ADDING FUEL To add fuel: 1. Remove the fuel cap (see A, Figure 2). 2. Fill the tank to the bottom of the filler neck. This will allow for fuel expansion. NOTE: Do not overfill. Refer to your engine manual forspecific fuel recommendations. 3. Install and hand tighten the fuel cap. 4. Re...
Page 18 - LUBRICATION
16 Regular Maintenance LUBRICATION Lubricate the machine at the lubrication points shown inFigures 6 - 11. Use grease fittings when present. Disassemble parts toapply grease to moving parts when grease fittings arenot installed. Not all greases are compatible. Ferris Red Grease(P/N 22285) is strongl...
Page 19 - BATTERY MAINTENANCE; Checking the Battery Fluid
17 Regular Maintenance BATTERY MAINTENANCE Checking the Battery Fluid NOTE: It is not necessary to check the battery fluidlevel if machine is equipped with a maintenance-freebattery. 1. Remove the battery box cover to access the battery. 2. Remove the battery filler cap(s) (A, Figure 12). Fluid must...
Page 20 - SERVICING THE MOWER BLADES
18 SERVICING THE MOWER BLADES 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in followingsteps. 2. Remove the deck guard. 3. Raise the mower deck and secure with jackstands. 4. To remove blade for sharpening, use two (2) 15/16” wrenches to remove the nut f...
Page 21 - TROUBLESHOOTING; TROUBLESHOOTING THE MOWER
19 Troubleshooting Adjustments & Service TROUBLESHOOTING While normal care and regular maintenance will extendthe life of your equipment, prolonged or constant usemay eventually require that service be performed toallow it to continue operating properly. The troubleshooting guide below lists the...
Page 22 - Rider Troubleshooting Continued.; TROUBLESHOOTING THE MOWER DECK
20 Rider Troubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs, but mower will 1. Transmission release lever(s) 1. Move into drive position. not drive. in “neutral” position. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips. 3. See problem and cause below. 4. Brake is not ...
Page 23 - MOWING HEIGHT ADJUSTMENT
21 Troubleshooting, Adjustment & Service MOWING HEIGHT ADJUSTMENT The mowing height is determined by three factors: themount position of the mower deck, the number of bladespacers above the spindle and the number of casterspacers above the caster arm. Refer to the Height Of Cut chart to the righ...
Page 24 - DECK LEVELING ADJUSTMENT
22 Troubleshooting, Adjustment & Service DECK LEVELING ADJUSTMENT (DDSH Models only) 1. Make sure there is one spacer above and below the frame on the front caster shafts and place hairpinclips in the 2” cutting height position (see Figure 17). 2. Rotate the blade on the RIGHT-HAND side (dis- ch...
Page 25 - Shimming the Hanger Shafts
23 Troubleshooting, Adjustment & Service Figure 20. Shim Assembly Position A. Shim B. Spacer C. Retaining Collar Figure 21. Proper Shim Location B Shimming the Hanger Shafts Once it has been determined that a shim (P/N 20928) isrequired, you first must determine which rear hangershaft requires t...
Page 28 - FRONT
26 Troubleshooting, Adjustment & Service TRANSMISSION DRIVE BELTREPLACEMENT 1. Remove the deck drive belt. See MOWER BELT REPLACEMENT AND ADJUSTMENT sections. 2. Remove the grass screen that covers the transmis- sion cooling fans. 3. Remove the clutch anchor bolts (A, Figure 28) that fasten the ...
Page 30 - Changing Oil & Filters
28 Troubleshooting, Adjustment & Service TRANSMISSION MAINTENANCEAND SERVICE The hydrostatic transmissions are sealed units thatrequire no maintenance other than the following. • Keep the grass screen and transmission cooling fins clear or grass, leaves and debris. • Keep oil level in the reserv...
Page 31 - PTO CLUTCH ADJUSTMENT; Blade Brake Check
29 B A C A B B B Figure 32. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut Figure 33. Adjust PTO Clutch A. Window B. Adjustment Nut C. .012”-.018” (0,30-0,45mm) Feeler Gauge Troubleshooting, Adjustment & Service WARNING To avoid serious injury, perform adjustmen...
Page 32 - BATTERY SERVICE; Checking Battery Voltage
30 Troubleshooting, Adjustment & Service BATTERY SERVICE Checking Battery Voltage A voltmeter can be used to determine condition of bat-tery. When engine is off, the voltmeter shows batteryvoltage, which should be 12 volts. When engine is run-ning, the voltmeter shows voltage of charging circuit...
Page 34 - Common Replacement Parts & Accessories; COMMON REPLACEMENT PARTS
32 Common Replacement Parts & Accessories COMMON REPLACEMENT PARTS Listed below are parts numbers for the more commonreplacement parts. Use only genuine Ferris replace-ment parts to assure optimum performance and safety. 48” Deck Belt (PTO to Spindle)............................21723 48” Deck Be...
Page 35 - Lawn Care; GENERAL INFORMATION
Lawn Care & Mowing Information TYPES OF GRASS, CLIMATE ANDCONDITIONS A variety of grasses are commonly grown in householdlawns, but two main groups known as cool-seasongrasses (varieties of bluegrass, ryegrass, and fescue),and warm-season grasses (typically bermuda, buffalograss, and zoysia vari...
Page 36 - Lawn Care & Mowing Information; Tall Grass Requires Incremental Cutting; Cut less than
LC-2 Lawn Care & Mowing Information HOW HIGH TOMOW THE GRASS Often cutting height is amatter of personal prefer-ence. Typically, you shouldmow the grass when it is isbetween three and fiveinches high. The propercutting height range for aspecific lawn will dependupon several factors,including the...
Page 37 - WHEN AND HOW OFTEN TO MOW
LC-3 Lawn Care & Mowing Information Where possible, make one or two passes around theoutside of the area discharging the grass INTO the lawnto keep the cut grass off fences and walks. WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affectthe results you’ll get when m...
Page 38 - MOWING METHODS; Proper Broadcast Mowing; Proper Mulching
LC-4 Lawn Care & Mowing Information MOWING METHODS Proper Broadcast Mowing Broadcasting, or side-discharging, disperses fine clip-pings evenly over the entire lawn. Many golf courses usethis method. Your mower has a deep dish deck to allowfreer circulation of clippings so they are broadcast even...
Page 39 - TIPS On Dealing With Clippings; COMPOSTING; How to start a healthy compost pile:
LC-5 Lawn Care & Mowing Information TIPS On Dealing With Clippings Clippings are beneficial to your lawn. A common mis-conception about clippings is that they automaticallylead to thatch—this is untrue. Short clippings producedby broadcasting and clippings produced by mulchingmethods actually co...
Page 40 - Streaking; SOLUTIONS FOR COMMON MOWING PROBLEMS
LC-6 Lawn Care & Mowing Information Stepped Cutting Stepped cutting is sharp ridges or uneven levels left inthe lawn surface. Stepped cutting is usually caused bymower deck damage or misadjustment, or damage tomower blades. CAUSE SOLUTION Deck is not leveled correctly Level the deck correctly Ti...
Page 41 - Stingers
LC-7 Lawn Care & Mowing Information Stingers Stingers are sparse patches of uncut grass left behindthe mower. Stingers are usually caused by operatorerror or poor blade maintenance. CAUSE SOLUTION Blades are not sharp or are nicked Sharpen your blades Blades are worn down too far Replace your bl...
Page 42 - Additional Technical Literature Available
LC-8 Common International Symbols Technical Manuals Additional Technical Literature Available Operators Manuals Additional copies of this manual are available, (and as partof our product support commitment, we maintain a stock ofprinted operators manuals going back many years!) Parts Manuals Fully i...
Page 43 - Notes