Ferris 5900788 - Manual

Not for Reproduction 3 Operator Safety Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope ...

Not for Reproduction 4 Roll Bar Use Keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.) Lower the roll bar only when nec...

Not for Reproduction 5 Operator Safety Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death. Fuel an...

Not for Reproduction 6 2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided. 4. Be su...

Not for Reproduction 7 Operator Safety 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. OSHA regul...

Not for Reproduction 8 Operator Safety EMISSIONS 1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. 2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions lab...

Not for Reproduction 9 Operator Safety ROLL BAR INSTRUCTIONS For models equipped with factory-installed Roll Over Protection System (ROPS). OPERATIONAL WARNINGS • Always use the seat belt when the roll bar is in the raised position. • Never use the seat belt when the roll bar is in the down position...

Not for Reproduction 10 INSPECT BUCKLE& LATCH INSPECT WEBBING Operator Safety WARNING Failure to properly inspect and maintain the seat belt can cause serious injury or death. INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT • The seat belt like the ROLL BAR, needs to be periodically inspect...

Not for Reproduction 11 Operator Safety Identification Numbers All Models SAMPLE SAMPLE When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Record your model/serial number and engine serial numbers on the space provided for easy access. ...

Not for Reproduction 12 www.ferrisindustries.com Safety Decal Location Before operating your unit, read the safety decals. The cautions and warnings are for your safety. To avoid a personal injury or damage to the unit, understand and follow all safety decals. Operator Safety WARNING If any safety d...

Not for Reproduction 13 Operator Safety Safety Interlock System This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY ...

Not for Reproduction 14 www.ferrisindustries.com Control Functions The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence o...

Not for Reproduction 15 Features & Controls PTO (Power Take Off) Switch The PTO switch engages and disengages the mower. Pull UP on the switch to engage the mower, and push DOWN to disengage the mower. Throttle Control Moving the throttle control fully forward is FULL throttle position. Always o...

Not for Reproduction Operation General Operating Safety Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. • Drive in an open are...

Not for Reproduction 17 Operation WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. S...

Not for Reproduction Operation 18 www.ferrisindustries.com Zero-Turn Driving Practice The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going...

Not for Reproduction 19 Operation ADVANCED DRIVING Executing an End-Of-Row Zero Turn Your Zero Turn Rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y-turn before starting a new row. For example, to execute a left end-of row...

Not for Reproduction 20 www.ferrisindustries.com Mowing 1. Engage the parking brake. Make sure the PTO switch is disengaged, the motion control handles are locked in the NEUTRAL position and the operator is on the seat. 2. Start the engine (see STARTING THE ENGINE). 3. Set the mower cutting height. ...

Not for Reproduction 21 Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades. Short clippi...

Not for Reproduction 22 www.ferrisindustries.com (136kg) 300 L b s. 10˚ 3'4"(1m) 20' (6m) Figure 9. Trailer Weight RecommendationsA. Clevis PinB. Clip A B Attaching a Trailer The maximum weight of a towed trailer should be less than 300 lbs (138kg). Secure the trailer with an appropriately sized...

Not for Reproduction 23 Operation WARNING AVOID SERIOUS INJURY OR DEATH FROM ROLL OVER: Keep roll bar in the raised position and use seat belt. THERE IS NO ROLL OVER PROTECTION WHEN THE ROLL BAR IS DOWN Lower the roll bar only when necessary and NEVER remove it. Do NOT use seat belt when the roll ba...

Not for Reproduction 24 www.ferrisindustries.com Storage Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so ne...

Not for Reproduction 25 Maintenance Maintenance Schedule & Procedures The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded...

Not for Reproduction 26 www.ferrisindustries.com Checking / Adding Fuel To add fuel: 1. Remove the fuel cap. 2. Fill the tank to the bottom of the filler neck. This will allow for fuel expansion. NOTE: Do not overfill. Refer to your engine manual for specific fuel recommendations. 3. Install and han...

Not for Reproduction 27 Regular Maintenance Check Hydraulic Oil Level NOTE: Do not open the hydraulic reservoir unless oil is being added. 1. Lift up the seat plate to gain access to the oil reservoir compartment. 2. Look at the hydraulic oil reservoir (A, Figure 13) and observe the oil level. When ...

Not for Reproduction 28 www.ferrisindustries.com Regular Maintenance WARNING PRESSURIZED SYSTEM Hot coolant can cause serious burns. Never open the radiator cap. Wait until the engine is cool before checking the coolant level or removing the reservoir cap. Cooling System (Liquid Cooled Models Only) ...

Not for Reproduction 29 Regular Maintenance Figure 18. Deck Lubrication Figure 17. Control Handle Pivots Figure 19. Front Caster & WheelA. 1/4-28 Bolt Lubrication Lubricate the unit at the locations shown in Figures 16 through 19 as well as the following lubrication points. Grease: • front caste...

Not for Reproduction 30 www.ferrisindustries.com Regular Maintenance Battery Maintenance Cleaning the Battery and Cables 1. Disconnect the cables from the battery, negative cable first (B, Figure 20). 2. Clean the battery terminals and cable ends with a wire brush until shiny. 3. Reinstall the batte...

Not for Reproduction 31 Regular Maintenance Servicing the Mower Blades Removing the Mower Blade 1. To remove the mower blade, wedge a wooden block between the mower blade and the mower deck housing to keep the blade from turning and remove the mower blade mounting bolt with a 15/16” wrench (Figure 2...

Not for Reproduction 32 www.ferrisindustries.com Regular Maintenance Figure 27. Tightening the Mower Blade for InstallationA. Mower Blade Mounting BoltB. Flat WasherC. Mower Blade Air Lift (Points Up For Installation)D. 4 X 4 Wooden Block D A B A B Figure 25. Sharpening the Mower BladeA. Mower Blade...

Not for Reproduction 33 Troubleshooting While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common probl...

Not for Reproduction 34 www.ferrisindustries.com Troubleshooting, Adjustment & Service RIDER TROUBLESHOOTING CONTINUED. PROBLEM CAUSE REMEDY Engine runs, but rider will 1. Hydraulic release valve(s) 1. Turn valve(s) clockwise to close. not drive. in “open” position. 2. Belt is broken. 2. See Dri...

Not for Reproduction 35 Troubleshooting, Adjustment & Service TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking 1. Blades are not sharp. 2. Blades are worn down too far. 3. Engine speed is too slow. 4. Ground speed is too fast. 5. Deck is plugged with grass. 6. Not overlappi...

Not for Reproduction 36 www.ferrisindustries.com Troubleshooting, Adjustment & Service Seat Adjustment See Figure 28. The seat can be adjusted forward and back. Move the lever to the left, position the seat as desired, and release the lever to lock the seat into position. Figure 28. Seat Adjustm...

Not for Reproduction Troubleshooting, Adjustment & Service 37 Neutral Adjustment If the tractor “creeps” while the ground speed control levers are locked in NEUTRAL, then it may be necessary to adjust the linkage rod. NOTE: Perform this adjustment on a hard, level surface such as a concrete floo...

Not for Reproduction 38 www.ferrisindustries.com Troubleshooting, Adjustment & Service 2" - 2-1/ 8 " (5,0 - 5,4cm) Figure 34. Parking Brake AdjustmentA. Upper Brake Spring A Parking Brake Adjustment 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, a...

Not for Reproduction 39 Troubleshooting, Adjustment & Service WARNING Use two hands when adjusting the shock springs. This will prevent the wrench from slipping while pressure is being applied. Suspension Adjustment The shock assembly can be adjusted to vary the amount of pre-load applied to the...

Not for Reproduction 40 www.ferrisindustries.com Cutting Height Adjustment The cutting height adjustment pin (A, Figure 37) controls the mower cutting height. The cutting height is adjustable between 1-1/2” (3,8cm) and 5” (12,7cm) in 1/4” (0,64cm) increments. 1. Depress the deck lift foot pedal (B, ...

Not for Reproduction 41 Troubleshooting, Adjustment & Service Deck Lift Rod Timing Adjustment (S/N: 2016270588 & Below) 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to ...

Not for Reproduction 43 Figure 46. Deck Level & Spring Length Adjustment Deck Leveling Adjustment NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking b...

Not for Reproduction 44 www.ferrisindustries.com B C A B B B Figure 49. PTO Clutch AdjustmentA. Adjustment Window (Qty. 3, one shown)B. Adjustment Nut Figure 50. Adjust PTO ClutchA. WindowB. Adjustment NutC. .016”-.018” (0,40-0,45mm) Feeler Gauge PTO Clutch Adjustment All other Models: S/N: AllBrigg...

Not for Reproduction 45 Troubleshooting, Adjustment & Service 2. Using needle nose pliers, take hold of the tab and remove the re-gap shim (C). 3. Re-torque each brake mounting bolt to 10 ft. lbs. (13,5 Nm) 4. Using a .010” thick feeler gauge (A, Figure 52), verify that the gap is present betwee...

Not for Reproduction 46 www.ferrisindustries.com Hydraulic Pump Drive Belt Replacment 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the PTO drive belt (see MOWER BELT R...

Not for Reproduction 47 Troubleshooting, Adjustment & Service Mower Belt Replacment 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. For 61” deck: Using a 1/2” breaker bar, p...

Not for Reproduction 48 www.ferrisindustries.com Charging a Completely Discharged Battery 1. Be aware of all the safety precautions you should observe during the charging operation. If you are unfamiliar with the use of a battery charger and hydrometer, have the battery serviced by your dealer. 2. A...

Not for Reproduction 50 www.ferrisindustries.com Specifications Specifications are correct at time of printing and are subject to change without notice. ENGINE Fits model 5900784 26 Gross HP† Kawasaki Make Kawasaki Model FH731V Displacement 41.19 Cu. in (675 cc) Electrical Schematic 12 Volt, 16 amp....

Not for Reproduction 51 engine may not develop the rated gross power when used in a given piece of power equipment. This difference is due to a variety of factors including, but not limited to, the variety of engine components (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), a...

Not for Reproduction 52 www.ferrisindustries.com THIS IS A 15 DEGREE SLOPE INSTR UCTIONS 1. Fold this pa g e along the dotted line indicated abo ve . 2. Align the left edg e of this guide with a ver tical tree , a po wer line pole , a f ence post, or an y ver tical structure . 3. Compare the angle o...

Not for Reproduction OPERATOR’SMANUAL IS3100Z Series Zero-Turn Riding Mower