Page 2 - TABLE OF CONTENTS
2 TABLE OF CONTENTS SAFETY INFORMATION………………………….. 3 1.0 INTRODUCTION…………………………………….4 2.0 CIRCUIT DESCRIPTIONS…………………. 5 Input Filter Current and Power Factor Regulator DC/AC Inverter Charger DC/DC Converter Battery Bypass Switch Output Filter 3.0 INSTALLATION…………………………………… 6 Unpacking Inspecting th...
Page 5 - BLOCK DIAGRAM; CIRCUIT DESCRIPTIONS
5 BLOCK DIAGRAM 2.0 CIRCUIT DESCRIPTIONS INPUT FILTER This internal UPS circuit provides surge protection, certified to meet IEC 61000-4-5 and IEC 801-5. It also filters both electro-magnetic interference (EMI) and radio frequency interference (RFI). It minimizes surges or RFI interference present o...
Page 7 - XG1.5K-1T; INSPECTING THE EQUIPMENT; the life time of the batteries, an ambient temperature of 68; RACK-MOUNT UPS SETUP
7 XG1.5K-1T XG2.2K-1T / XG3K-1T 1 box contains: 2 boxes contain: Box 1: UPS module with fitted battery pack UPS module without battery RS-232 cable RS-232 Cable Software CD Software CD Manual Manual 19” rack ears (+ screws) 19” rack ears (+ screws) Tower Mounting feet Tower Mounting feet Box 2: Batt...
Page 9 - mounting rails. After checking alignment, TIGHTEN ALL SCREWS.; FREE-STANDING UPS INSTALLATION
9 7. Install the slide assemblies, with brackets into the rack enclosure. The return flanges on the mounting brackets and outer parts fit to the inside of the rack-mounting rails. 8. Make sure the slide assemblies are in the same alignment position on all four rack- mounting rails. After checking al...
Page 11 - BATTERY MODULE INSTALLATION; carrier and Falcon Electric immediately.
11 BATTERY MODULE INSTALLATION Additional battery modules can be connected to the UPS to provide additional battery run time. There are two types of battery modules available for the XG Series; the first., part number XGB2S7, is like the one shipped standard with some XG models. This module does not...
Page 12 - charts in this manual for the approximate runtime available.
12 4. Connect the supplied battery modules cable to the rear of the extended battery module, then to the rear of the UPS. 5. Turn on the battery breaker on the rear of the extended battery module. 6. If an extended battery module has been connected, refer to the Battery Run Time charts in this manua...
Page 13 - INDICATORS AND ICONS LOCATED ON THE LCD DISPLAY; Fan in low speed: The UPS is in Bypass Mode.
13 INDICATORS AND ICONS LOCATED ON THE LCD DISPLAY Buzzer: The buzzer is always flashing when unit turned on. Green Mode Bulb: When green mode is enabled, and the UPS has switched to Green Mode due to a load of less than 3% being detected, the bulb symbol will flash. Fault: The UPS failed and must b...
Page 14 - “SET/ALARM SILENCE” BUTTON
14 CONTROLS The primary front panel user controls consist of one switch and three buttons: The switch located to the right of display is the INPUT CIRCUIT BREAKER. The three buttons located to the left of the display, from top to bottom are titled “Function/TEST”, “Set/ALARM SILENCE”, and “STANDBY”....
Page 16 - GREEN MODE; How to DC Start the UPS
16 BYPASS MODE The UPS will automatically go to BYPASS mode in the event it is overloaded or suffers an internal failure. When in bypass, the UPS will transfer the connected loads directly to utility power. When in bypass mode, BATTERY MODE will not be available. However, the utility power continues...
Page 17 - TURNING THE UPS OFF; UPS SETUP CONFIGURATION; CAUTION; How To Place The UPS Into Setup/CONFIGURATION Mode
17 TURNING THE UPS OFF To turn off the UPS: While in Normal On-line mode, press the BYPASS button for one second. The UPS will go into BYPASS MODE. Next, turn off the INPUT BREAKER. The unit will shut down immediately. NOTE! DURING SHUT DOWN, DO NOT PRESS ANY BUTTON SINCE UPS MIGHT BE RE- ENERGIZED ...
Page 18 - How to Set the UPS Output Voltage
18 Green Mode is a power saving feature that should only be used in non-critical applications. When the Green Mode is enabled and the connected load decreases to less than 3% of the full rated UPS output capacity, the UPS will automatically change from ON-LINE MODE to BYPASS MODE, 30 seconds after t...
Page 19 - An Example of How to Set the UPS Output Voltage to 115Vac
19 CAUTION: When the UPS output voltage is set to 100Vac, the maximum amount of load that can be connected to the UPS must be derated (reduced). See the Specifications at the end of this manual for the derating information on your model. Output Voltage Function BIT(s) Status Bit (BIT 7) 120Vac BIT 0...
Page 21 - Standard Dry Contact Interface Card (Novell style); PIN & JUMPER ASSIGNMENT FOR THE FALCON
21 Standard Dry Contact Interface Card (Novell style) Please refer to the following schematic for interface details: PIN & JUMPER ASSIGNMENT FOR THE FALCON UA88374 RELAY OPTION BOARD (no on-bypass signal) PIN & JUMPER ASSIGNMENT FOR THE FALCON UA88376 RELAY OPTION BOARD (with on-bypass signa...
Page 22 - DO NOT DISCONNECT THE BATTERIES WHILE THE UPS IS IN BATTERY MODE.
22 8.0 MAINTENANCE The XG Series UPS requires very little maintenance. The batteries are sealed, valve-regulated, maintenance-free and enclosed in the fire retardant pack. The batteries should be kept charged to prevent their premature failure. The UPS will continuously charge the batteries when con...
Page 23 - Internal Battery Pack Replacement; referring to the mark on the original battery pack.
23 Internal Battery Pack Replacement 1. Loosen and remove the screws on the left hand front panel. Remove the panel from the unit. 2. Lay the panel aside for reassembly. 3. Loosen and remove the screws of battery stoppers. Lay them aside for reassembly. 4. Grasp the battery pack, and pull it out of ...
Page 24 - Extended Battery Modules Replacement
24 Extended Battery Modules Replacement 1. Unplug the connected battery cable from UPS and battery module. 2. Loosen and remove the screws from front panels. Remove both front panels from the module as shown above. 3. Lay the panels and screws aside for reassembly. 4. Loosen and remove the screws of...
Page 25 - Use tools with insulated handles.; FUSE REPLACEMENT; old fuse from the unit.
25 NEVER dispose of used batteries or the UPS in the trash or landfill as it is against federal and state laws. The UPS and Batteries must be recycled. For UPS and battery recycling information, please contact our service department for the name and address of the nearest battery recycling facility....
Page 28 - SPECIFICATIONS
28 SPECIFICATIONS Model Number XG1.5K-1T Model Rating 1500VA/1050W DIMENSIONS Unit W x D x H in. (mm) 16.8 x 21.5 x 3.5 (2U) (426 x 546 x 88) Shipping W x D x H in. (mm) 22 x 25.75 x 8.5 (560 x 654 x 215) WEIGHT Unit lbs (kg) 51 (23.2) Shipping lbs (kg) 58(26.4) INPUT Voltage Range 120 VAC nominal; ...
Page 30 - BATTERY RUN TIMES
30 Qty x V x Rating Pack 4 x 12 V x 7.2 AH ENVIRONMENTAL Operating Temperature +32 o F to +104 o F (0 o C to +40 o C) Storage Temperature +5 o F to +122 o F (-15 o C to +50 o C) Relative Humidity 0% to 95%, non-condensing Operating Elevation Up to 10,000 ft (3000m) at 104 o F without de-rating Audib...
Page 31 - WARRANTY
31 WARRANTY GENERAL PROVISIONS FALCON® ELECTRIC INC., hereby warrants product shipped under this agreement to be free from defective workmanship for a period of two years following date of shipment. This Limited New Product Warranty Agreement only applies to covered repairs to the product occurring ...