Page 2 - TABLE OF CONTENTS
SG UPS Features. . . . . . . 1 SG Series Online UPS Block Diagram. . . . . . 1 Important Safety Instructions (READ FIRST) . . . . 2 Chapter 1. SG Series UPS Overview . . . . . . 3 True Regenerative On-line Design . . . . . 3 Input Power Factor Correction . . . . . 3 Microprocessor Control . . . . . ...
Page 3 - Monitoring & Shutdown Software
SG SERIES UPS FEATURES SG SERIES ON-LINE UPS SYSTEM BLOCK DIAGRAM Models available with either 120V or 208-240Vac InputTrue Double Conversion On-Line DesignInput Power Factor CorrectionDual Output Models Available with 120 & 208-240Vac Wide Input Voltage WindowPure Sinewave Output Precision Outp...
Page 4 - Refer all servicing to Falcon; . High voltage exists within the unit, which; DO NOT; remove or unplug the UPS input when it is turned on. This removes the
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions which must be followed during the installation,operation and maintenance of this UPS and its batteries. Please read all instructions beforeoperating this equipment and save this manual for future refere...
Page 5 - SG Series UPS - Overview; UPS Plus
CHAPTER 1 CHAPTER 1 SG Series UPS - Overview True Regenerative On-Line Design As new and innovative technologies have become the backbone of today's businesses, maxi-mum system availability is critical and downtime is more expensive than ever. Increasingly, busi-nesses need a UPS that not only prote...
Page 6 - INSTALLATION INSTRUCTIONS; The UPS is shipped; NO BATTERY BACKUP IS PROVIDED AFTER THE GREEN MODE HAS ACTIVATED.
CHAPTER 2 CHAPTER 2 INSTALLATION INSTRUCTIONS General - Common for all models 1. Verify the following is included in the UPS shipping carton:(1) UPS, (1) Software Diskette(s) & Manual, (1) Owners Manual & (1) UPS/Computer Cable. 2. Verify the UPS unit is configured for the proper input/outpu...
Page 7 - OUTPUT VOLTAGE 1; SWITCH SETTINGS FOR ALL MODELS; Disregard
DIP SWITCHES SELECTION TABLE ON = 1 OFF = 0 SW2 SW1 OUTPUT VOLTAGE 1 (All models) OUTPUT VOLTAGE 2 (-TX & -TXC models only) Down Down 208 Vac 115 Vac Down Up 220 Vac (default) 120 Vac Up Down 230 Vac 125 Vac Up Up 240 Vac 130 Vac SW3 FUNCTION Down GREEN MODE ON Up GREEN MODE OFF SWITCH SETTINGS ...
Page 8 - Leveling Feet Adjustment
6. Select a suitable location for the UPS. VERIFY THE FLOOR OR SURFACE SUPPORTING THE UPS WILL SUPPORT THEWEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BATTERY BANKS. SG5K-2T & SG6K-2T UPS MODELS = 216 lbs. (98 kg)SG5K-2TC & SG6K-2TC UPS MODELS = 239 lbs. (108 kg)SG5K-1TX, SG5K-2TX, SG6K-1TX, ...
Page 9 - SCREW TORQUE SPECIFICATIONS FOR; CAUTION
Installation Instructions For Hardwire Models (see model numbers referenced below) 1.0 UPS Input & Output Requirements. Note: All SG Series hardwire UPS models must be installed by a licensed electrician, in accordance with the National Electrical Code (NEC) ANSI/NFPA70 and all local regulations...
Page 10 - UPS Output Requirements; MODEL; IMPORTANT; access cover plates removed.; DO NOT USE THE UPPER TERMINAL CONNECTIONS; Terminal Designation Numbers
2.0. UPS Output Requirements Note: The outputs of SG 5 & 6kVA models are not configured for 208 or 240Vac split-phase operation. Please reference the output configuration diagrams on pages9-10 prior to making any wiring connections to the UPS. Should a 208 or 240Vac split-phase output configurat...
Page 11 - INTERNAL UPS DIAGRAM
Terminal #10 Terminal #1 PFC INPUTRECTIFIER P W M INVERTER Output 2 - 120Vac Line (Black Wire) Output 2 - 120Vac Neutral (White WIre ) Chassis Ground (Output 1 & 2) Chassis Ground (Input) 120 Vac Input Neutral (White WIre ) 120 Vac Input Line (Black Wire) 208-240VacOutput OutputAuto-transformer ...
Page 12 - Installation Instructions:
INTERNAL UPS DIAGRAM SG5K-2TX(C) & SG6K-2TX(C) Terminal #10 Terminal #1 PFC INPUTRECTIFIER PWM INVERTER Output 2 - 120Vac Line (Black Wire) Output 2 - 120Vac Neutral (White WIre ) Chassis Ground (Output 1 & 2) Chassis Ground (Input) 208- 240Vac Input L2 or Neutral 208- 240Vac Input L1 208-24...
Page 14 - SG5 & 6kVA Extended Battery Bank Rear Panel Details
12 GND L1 L1 L2 L2 240 Vdc + UTILITY INPUT OUTPUT TO NEXT BANK BATTERY Battery Disconnect & Circuit Breaker Input/Battery Terminal Block CAUTION Reference the torque specifications in this manual prior to making terminal block connections. COOLING FAN DO NOT BLOCK Reference the Leveling Feet adj...
Page 17 - Typical SG5 & 6kVA Rear Panel Layout; TO TURN OFF THE UPS
15 Typical SG5 & 6kVA Rear Panel Layout (Shown with Power Distribution Center ) Output Voltage & Green Mode Select Switches RS-232 Computer Interface Connector Communications Option Slot Cover Plate COOLING FANS DO NOT BLOCK AIR FLOW INPUT AC CIRCUIT BREAKER ALWAYS TURN ON AFTER THE BATTERY ...
Page 18 - INSTALLATION PROCEDURE; Plug the other end of the power cord into a utility receptacle.; EXTENDED BATTERY BANK DC INTERCONNECTION
16 INSTALLATION PROCEDURE 1. Verify the battery disconnect circuit breaker on the UPS and all external battery banks to be connected are in the off position. 2. Locate the battery interconnect cable(s). 3. Connect one end of the battery interconnect cable to the the UPS battery connector located on ...
Page 19 - OPERATION; UPS FRONT PANEL INDICATOR AND FUNCTION KEYS; LOAD LEVEL INDICATOR LEDs; rated output of the UPS.; BATTERY LEVEL INDICATOR LEDs; This LED is lit when the unit is operating from battery.
17 CHAPTER 3 CHAPTER 3 OPERATION 1 2 3 4 5 6 7 8 9 10 11 UPS FRONT PANEL INDICATOR AND FUNCTION KEYS 1. LOAD LEVEL INDICATOR LEDs *The first or bottom LED is lit when the output load is greater than 25% of the ` rated output of the UPS. *The second LED is lit when the output load is greater than 50%...
Page 21 - - = SG UPS IS IN OVERLOAD OR OVER CREST
AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm status. Category onealarms represent normal or correctable operational alarms. Category two alarms aresounded in the event of abnormal operation. 1. Category one alarms: a. Two short beeps followed by three short bee...
Page 23 - COMMUNICATIONS INTERFACES; Supported Protocols; UPSILON 2000 & SEC SmartMon; TX; RX; GEN
CHAPTER 4 CHAPTER 4 COMMUNICATIONS INTERFACES RS-232 INTERFACE 21 Pin # Function explanation I/O 9 RS 232 Rx INPUT 6 RS 232 Tx OUTPUT 7 Ground Location: The RS-232 interface is standard on all SG series UPS models. The port is located on the UPS rear panel, via a DB-9 female connector. Supported Pro...
Page 25 - OPTO Board Internal Circuitry
23 PIN ASSIGNMENT FOR THE FALCON UA88373 OPTO-COUPLER OPTION BOARD (no-bypass signal) PIN DESCRIPTION 1 Not Used 2 Utility Loss (N.O.) (Closes upon utility loss) 3 Utility Loss (N.C.) (Opens upon utility loss) 4 Common for pins 2, 3 & 5 5 Low Battery (N.O.) (Closes at low battery) 6 Remote Shutd...
Page 26 - Maintenance & Technical Support
CHAPTER 5 CHAPTER 5 Maintenance & Technical Support 1. Care & Maintenance FALCON ® SG Series UPSs are designed to be maintenance-free. They can be cleaned with a damp cloth or non-abrasive cleanser, providing the UPS is turned off and the input plug is disconnected from the utility source.On...
Page 27 - Storing the UPS and Batteries; which the receiver is connected.
The following precautions should be observed by a qualified technician when working with batteries. 1. Remove watches, rings, or other metal objects. 2. Use tools with insulated handles. 3. Wear rubber gloves and boots. 4. Do not lay tools or metal parts on top of batteries. 4. Storing the UPS and B...
Page 28 - Technical Support; Your FALCON; Requesting Technical Information or Support; Please send your technical or support questions by email to:; FALCON Web Support; Acrobat .PDF format on our corporate website.
6. Technical Support Your FALCON ® Electric SG Series UPS is backed by one of the finest customer service teams assembled. Write, call, fax or email should you require technical assistance or service. Falcon Electric, Inc. 5106 Azusa Canyon RoadIrwindale, CA. 91706Service 800.842.6940Voice 626.962.7...
Page 29 - WARRANTY
GENERAL PROVISIONS FALCON® ELECTRIC INC., hereby warrants product shipped under this agreement to be free from defective workmanship for a period of two years following date of shipment. This Limited New Product Warranty Agreement only applies to covered repairs to the product occurring within the U...
Page 30 - SG Series; UPS PLUS
SG Series TM UPS PLUS ® 5-6kVA MODELS 28 Electrical Input Nominal AC Voltage 120V 230V 230V 120V 230V 230V AC Voltage Range 87-140V 170-275V 170-275V 87-140V 170-275V 170-275V Current-Amps 38.7 20. 3 19.5 46.6 24. 3 23.4 Frequency 50/60 Hz ± 5% Efficiency (Typical) > 79% > 82% > 79% > 82...