Page 2 - IMPORTANT
ii WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards and safety devices (especially the grass discharge system) in...
Page 3 - iii; EXMARK PARTS PLUS
iii EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock,Exmark will get the parts to the dealer the next business day orthe part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in st...
Page 4 - iv; CONGRATULATIONS; on the purchase of your Exmark Mower. This product has been; BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL
iv CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependabilityand years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, and safety instruc...
Page 6 - SAFETY; SAFETY ALERT SYMBOL; YOUR SAFETY IS INVOLVED!; CAUTION
- 1 - 1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. This symbolmeans: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above i...
Page 7 - DO NOT
- 2 - 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove allstones, sticks, wires, bones and other foreign objects which may damage theequipment or cause personal injury to the operator or bystanders. WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, whi...
Page 9 - Do Not
- 4 - 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon thedesign and configuration of the equipment, these factors are also dependent uponthe awareness, concern, prudence and proper training of the personnel involved inthe operation, transport, maintenance a...
Page 11 - MAINTENANCE AND STORAGE; Check all bolts frequently to maintain proper tightness.
- 6 - 1.4.17 Be aware of the mower discharge direction and do not point it at anyone. 1.4.18 Do NOT operate the mower under the influence of alcohol or drugs. 1.4.19 Use care when approaching blind corners, shrubs, trees, or other objects that mayobscure vision. 1.4.20 If jump starting is required: ...
Page 12 - WARNING; RIDING ATTACHMENTS; Exmark
- 7 - WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctorfamiliar with this form of injury or gangrene may result. HOW TO AVOID TH...
Page 16 - ELECTRICAL SYSTEM; speed control lever is
- 11 - 2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial Nos. 320,000 & Higher: TT3615KA; TT4817KA; TT5217KA; TT3615KAC;TT4817KAC; TT5217KAC; TT4817KAEC; TT5217KAEC 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load). 2.3 FUEL SYSTEM 2.3.1 Capacity: 5.0 gal....
Page 17 - Front Caster
- 12 - 2.9 TIRES 36” Drive 48” & 52” Drive Front Caster Pneumatic (Air-Filled) Pneumatic (Air-Filled) Semi-Pneumatic Size 16 x 6.50-8 16 x 7.50-8 9 x 3.50-4 Quantity 2 2 2 Tread Turf Master Turf Master Smooth Ply Rating 4 4 Pressure 14 psi (97 kPa) 14 psi (97 kPa) 2.10 DECK 2.10.1 Cutting Width:...
Page 18 - TORQUE REQUIREMENTS; ASSEMBLY INSTRUCTIONS; The machine is shipped with a filled lead acid battery.; DANGER; Wash
- 13 - 2.12 TORQUE REQUIREMENTS BOLT LOCATION TORQUE Blade Mounting Bolt .................................................... 115-120 ft-lbs.Cutter Housing Spindle Nut .............................................. 75-80 ft-lbs.Anti-Scalp Roller Bolts ...................................................
Page 19 - cable; FIGURE 1
- 14 - CAUTION POTENTIAL HAZARD ♦ If the ignition is in the “ON” position there is potential for sparks and engagement of components. WHAT CAN HAPPEN ♦ Sparks could cause an explosion or moving parts could accidentally engage causing personal injury. HOW TO AVOID THE HAZARD ♦ Be sure ignition switch...
Page 20 - FIGURE 2
- 15 - 3.9 Route the throttle cable along the right side of the upper handle, under the fuel tank support, and position the cable on the left side of the engine. Attach throttle cable to engine: a) Position the throttle control lever (located on console) ¼” (6mm) from the upper end of the slot. b) A...
Page 23 - OPERATION INSTRUCTIONS; When these levers are depressed, the OPC; STANDARD PISTOL GRIP HANDLES; Choke Control: Choke is used to aid in starting a cold engine.
- 18 - 4. OPERATION INSTRUCTIONS 4.1 Controls 4.1.1 Operator Presence Control (OPC) Levers: Located on the upper handle assemblydirectly above the handle grips. When these levers are depressed, the OPC system senses that the operator is in the normal operator's position. When the levers are released...
Page 25 - ANGER
- 20 - DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦ DO NOT smoke while refueling, and stay away from an open flame o...
Page 26 - OPERATING INSTRUCTIONS; For a 15 & 17 HP Kawasaki manual start engine; NOTE: Kawasaki engines generally need to be “choked” even when warm.; squeeze the drive levers all
- 21 - 4.2.2 Refer to Maintenance and Adjustment Section 5 and perform all of the necessaryinspection and maintenance steps. 4.2.3 Familiarize yourself with the controls and operation of unit. See Controls section4.1 and Operating Instructions section 4.3. 4 . 3 OPERATING INSTRUCTIONS 4.3.1 Refer to...
Page 27 - squeeze the drive levers all the way back as
- 22 - CAUTION POTENTIAL HAZARD ♦ If the neutral lock latches are not completely engaged the drive levers could unexpectedly slip into the forward drive position. WHAT CAN HAPPEN ♦ If the drive levers slip into the drive position, the unit could lurch forward and cause injury or property damage. HOW...
Page 29 - PERIODIC MAINTENANCE; See Engine Owner's Manual; operate the engine with oil level below the “LOW” (or
- 24 - 5. MAINTENANCE & ADJUSTMENTS 5.1 PERIODIC MAINTENANCE WARNING POTENTIAL HAZARD ♦ If you leave the key in the ignition switch, someone could start the engine. WHAT CAN HAPPEN ♦ Accidental starting of the engine could seriously injure you or other bystanders. HOW TO AVOID THE HAZARD ♦ Remov...
Page 30 - Daily
- 25 - 5.1.3 Clean grass build-up under deck and check mower blades. Service Interval: Daily CAUTION POTENTIAL HAZARD ♦ Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks couldbe dangerous. WHAT CAN HAPPEN ♦ The mechanical or hydraulic jacks may not be ...
Page 33 - Changing oil
- 28 - 5.1.9 Change hydraulic system filter. Service Interval: After First 250 hrs, then yearly thereafter. Note: Use only Exmark Part No. 513211 for Summer use above 32 ° F (0 ° C) or Part No. 523541 for Winter use below 32 ° F (0 ° C). Refer to 2.7.2 for filter specifications. a) Place unit on a l...
Page 34 - Make sure engine is not running; Semi-pneumatic Caster Tires – No maintenance
- 29 - d) Thoroughly clean the area around each of the charge pump housings. FIGURE 9 CHARGE PUMP LOCATION e) To “prime” charge pump, loosen two hex socket head capscrews (shown inFigure 11) 1-1/2 turns only. Make sure engine is not running . Lift charge pump housing upward and wait for a steady flo...
Page 35 - PIVOT POINT
- 30 - b) Engage PTO lever. c) Look through the round hole in the left rear corner of the engine deck toinspect blade clutching belt tension. Bolt on blade engagement linkagebellcrank and indicator arm should align within 1/16” (See Figure 12). Referto section 5.2.2 for adjustment. 5.1.14 Lubricatio...
Page 36 - not; to bond the bearing, next to each OPC hub,
- 31 - a) Stop engine and wait for all moving parts to stop. Remove ignition key orspark plug wire(s). b) Remove cooling shrouds from engine and clean cooling fins. Also clean dust,dirt, and oil from external surfaces of engine, which can cause impropercooling. c) Make sure cooling shrouds are prope...
Page 39 - BLADE ENGAGEMENT LINKAGE; DOES NOT; NEUTRAL SAFETY SWITCH ADJUSTMENT
- 34 - FIGURE 12 BLADE ENGAGEMENT LINKAGE 5.2.3 PTO Safety Switch: Mounted to a tab on the inside lefthand side of the fuel tank support. a) Stop engine and wait for all moving parts to stop. Remove ignition key orspark plug wire(s). b) With PTO disengaged and the bellcrank touching the rear of the ...
Page 40 - For Standard Pistol Grip Models:; HYDRO DRIVE LINKAGE ADJUSTMENT
- 35 - 1. Raise the rear of the machine up onto jack stands high enough to raise the drive wheels off of the ground. 2. Start the engine and move the throttle ahead to the full throttle position. Place the neutral lock latches in the drive position as shown in Figure 7 andmove the speed control leve...
Page 41 - HYDRO CONTROL LINK/SWIVEL ADJUSTMENT; Repeat above adjustments if necessary.
- 36 - neutral, until left wheel stops rotating forward. Turn the rear nut anadditional 1/2 turn and tighten the front nut making sure not to put a bindon the linkage. Make sure flat part of linkage is perpendicular to pin partof swivel. See Figure 15. FIGURE 15 HYDRO CONTROL LINK/SWIVEL ADJUSTMENT ...
Page 42 - MOTOR OIL DISPOSAL
- 37 - STANDARD PISTOL GRIP HANDLES ECS HANDLES FIGURE 16 DRIVE LEVER AND LATCH IN NEUTRAL POSITION 3. Make this adjustment for both sides. e) Tracking Adjustment 1. Stop engine and wait for all moving parts to stop. Raise the rear of the machine, remove jack stands and carefully lower the machine t...
Page 43 - BATTERY DISPOSAL; NOTE: Kawasaki engines may need to be choked even when warm.
- 38 - 6.2 BATTERY DISPOSAL DANGER POTENTIAL HAZARD ♦ Battery electrolyte contains sulfuric acid, which is poisonous and can cause severe burns WHAT CAN HAPPEN ♦ Swallowing electrolyte can be fatal or if it touches skin can cause severe burns. HOW TO AVOID THE HAZARD ♦ Wear safety glasses to shield ...
Page 44 - ENGINE TROUBLESHOOTING; The following table lists some of the common causes of trouble.; Engine Service Dealer.; ENGINE TROUBLESHOOTING TABLE; PROBLEM
- 39 - h) Check that the spark plug wire(s) are properly connected. i) Check for loose or faulty wiring connections. If it is necessary to disconnectwire connectors, Do Not pull on the wires while disconnecting. j) Check for corrosion at all wiring connections. Even minor corrosion maycause a faulty...
Page 49 - NOTES
Page 50 - SERVICE RECORD; Date
- 45 - SERVICE RECORD Date Description of Work Done Service Done By
Page 51 - IS
- 46 - T H IS IS A 1 5 ° S L O P E T H IS IS A 1 0 ° S L O P E T H IS IS A 5 ° S L O P E ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCE POST, POLE ETC.) EXAMPLE: C O MP ARE SLOPE W IT H FOLDED EDGE. F O L D ALO N G AP PROP RIA T E L INE T H IS IS A 2 0 ° S L O P E
Page 52 - INDUSTRIAL PARK BOX 808; ALL RIGHTS RESERVED
SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z ® LAZER Z ® HP LAZER Z ® XP TURF RANGER ® TURF TRACER ® TURF TRACER ® HP METRO ® METRO ® HP VIKING HYDRO ULTRA VAC ™ GRASS CATCHER SELF STEERING SULKY MICRO-MULCH ™ ACCESSORY WARNING The engine exhaust from this product contains chemicals ...
