Exmark TT23KAEP - Manuals

Safety Safety Safety Alert Symbol This Safety Alert Symbol (Figure 2) is used both inthis manual and on the machine to identify importantsafety messages which must be followed to avoidaccidents This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Figure 2 1. Safety alert symbol The s...

Safety DANGER In certain conditions gasoline is extremelyflammable and vapors are explosive. A fire or explosion from gasoline can burnyou, others, and cause property damage. • Fill the fuel tank outdoors in an openarea, when the engine is cold. Wipe upany gasoline that spills. • Never refill the fu...

Safety Operation WARNING Operating engine parts, especially themuffler, become extremely hot. Severe burnscan occur on contact and debris, such asleaves, grass, brush, etc. can catch fire. • Allow engine parts, especially the muffler,to cool before touching. • Remove accumulated debris from mufflera...

Safety DANGER Operating on wet grass or steep slopes cancause sliding and loss of control. Loss ofcontrol and/or loss of operator’s footingcould result in a fall with an arm or leggetting under the mower or engine deckwhich may result in serious injury, death ordrowning. • Mow across slopes, never u...

Safety Safety and Instructional Decals • Keep all safety signs legible. Remove all grease,dirt and debris from safety signs and instructionallabels. • Replace all worn, damaged, or missing safetysigns. • When replacement components are installed, besure that current safety signs are affixed to there...

Specifications Specifications Model Numbers Serial Nos: 790,000 and Higher TT23KAEP Systems Engine • Engine Specifications: See your Engine Owner’sManual • RPM: Full Speed: 3600 (No Load) Fuel System • Capacity: 5.0 gal. (18.9 L) • Type of Fuel: Regular unleaded gasoline, 87octane or higher. • Fuel ...

Specifications Tires & Wheels Drive Front Caster Pneumatic(Air-Filled) Semi-Pneumatic Quantity 2 2 Tread Turf Master Smooth Size 18 x 8.50-8 11 x 4.00-5 Ply Rating 4 Pressure 14 psi (96 kPa) Cutting Deck • Model Numbers: – FMD524 – FMD604 • Cutting Width: – 52 inch (132.1 cm) – 60 inch (152.4 cm...

Product Overview Torque Requirements Bolt Location Torque Cutter Housing SpindleNut 140–145 ft-lb (190–197N-m) Blade Mounting Bolt(lubricate with anti-seize) 55-60 ft-lb (75-81 N-m) Engine Deck/MowerDeck Support MountBolts 30-35 ft-lb (41-47 N-m) Type 1 Hardware–Anti-Scalp RollerWhizlock Nut See Fig...

Operation The brake lever engages the park brake on the drivewheels. Pull the lever up and rearward to engage the brake. Push the lever forward and down to disengage thebrake. When parking on a steep slope, the wheels must bechocked or blocked in addition to the brake beingengaged. The unit must be ...

Operation Operating Instructions Open the Fuel Shut-Off Valve Rotate the valve 1/4 turn counterclockwise to turnfuel on. Starting the Engine 1. On a cold engine, place the throttle midway between the “Slow” and “Fast” positions andplace the choke in the “On” position. On a warmengine, place the thro...

Operation Driving the Machine Drive Lever/Neutral Lock Latch Operation To lock the drive levers in “neutral lock”, squeezethe drive levers to the “neutral” position (Do Notsqueeze the drive levers all the way back as thiswill cause the drive wheels to go into full reversedirection). See Figure 4. Pl...

Operation A. The front and rear hairpins are in the same holes with the proper spacers under the hairpins. See Figure 5. Figure 5 1. Deck support pin 2. Cutting Height B. The tire pressures are set as directed in Check Tire Pressures in the Maintenance section. C. The length of the rear deck support...

Operation Figure 7 For cutting heights above 3.5 inches (38 mm) use the bottom hole. The rollers will still be effective against scalping. 1. Anti-scalp rollermounting bracket 2. Cutting height 7. Four types of anti-scalp roller assemblies are available. See Figure 8 to determine whichassembly has b...

Maintenance Maintenance Note: Determine the left and right sides of the machine from the normal operating position. WARNING While maintenance or adjustments are beingmade, someone could start the engine.Accidental starting of the engine couldseriously injure you or other bystanders. Remove the key f...

Maintenance Maintenance Service Interval Maintenance Procedure Monthly • Check the battery charge. Yearly • Grease the front caster wheel hubs.• Grease front caster pivots.• Grease the idler pivots (Mower Deck).• Grease the idler pivot (Pump Drive).• Lubricate the caster wheel hubs. Periodic Mainten...

Maintenance Check Mower Blades Service Interval: Before each use or daily 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. Lift deck and secure in raised position as stated in the Clean Grass Build-Up Under Deck procedure. 3. Inspect blades and sharpen or r...

Maintenance Note: If machine does not pass any of these tests, do not operate. Contact your authorized EXMARK SERVICE DEALER. Important: It is essential that operator safety mechanisms be connected and in properoperating condition prior to use for mowing. Check for Loose Hardware Service Interval: B...

Maintenance If the oil is at room temperature (about 75°F(24°C)), fill only to the “COLD” level. Check Tire Pressures Service Interval: Every 40 hours 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. Check tire pressure in drive tires. 3. Inflate drive tire...

Maintenance Lubricate Caster Wheel Hubs Service Interval: Yearly 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. Figure 11 1. Seal guard 2. Spacer nut with wrenchflats 2. Remove caster wheel from caster forks. 3. Remove seal guards from the wheel hub. 4. Remo...

Maintenance Replacement Filters Kawasaki Kawasaki P/N 49019–7001 Change Hydraulic SystemFilter Service Interval: After the first 250 hours Every 500 hours/Yearly(whichever comesfirst) thereafter(Every 250 hours/Yearly ifusing Mobil 1 15W50) Note: Use only Exmark Part No. 109–4180 for Summer use abov...

Maintenance Figure 12 1. Charge pump cap 2. Loosen 1 1/2 turns only 1. Stop engine and wait for all moving parts to stop. Raise the rear of the machine up onto jack standshigh enough to raise the drive wheels off theground. 2. Check oil level as stated in Check Engine Oil Level section. 3. Start eng...

Maintenance • Shoulder bolts in ends of speed control crank. • OPC lever setscrews. • Electric clutch retaining bolt. • Pump drive idler pivot bolt. • Thumb latch screw threads on handles. • Caster wheel spacer nuts. • Fuel tank bulkhead fitting nuts. Adhesives such as “Loctite RC/609 or RC/680” or“...

Maintenance 2. Loosen the front nut on left hydro control link as shown in Figure 15. Turn the rear controllinkage adjusting nut counterclockwise until wheelrotates forward. Turn the rear nut of left controllink clockwise 1/4 of a turn at a time, stoppingto move the speed control forward and back to...

Maintenance Hydro Pump Spring TensionSetting 1. For medium or heavy duty drive conditions such as operation with a sulky on steep slopes, a higherspring force may be required on the hydro pumpcontrol arms to prevent the drive system fromstalling. 2. For a heavier drive setting, relocate the spring a...

Maintenance Battery Disposal DANGER Battery electrolyte contains sulfuric acid,which is poisonous and can cause severeburns. Swallowing electrolyte can be fatal orif it touches skin can cause severe burns. • Wear safety glasses to shield eyes, andrubber gloves to protect skin and clothingwhen handli...

Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example: starting problems could be causedby an empty fuel tank. The followi...

Schematics Schematics Electrical Diagram G006174 3 . S TA R T POSITION 1 . OFF 2 . R UN B + L + S CIRCUIT "MAKE" B + L G + M IGNITION SWITCH TERMINAL CONNECTIONS TERMINAL L P T O , HOUR METER , ENGINE , SAFETY MODULE TERMINAL G G R OUND (-) TERMINAL B B A TTE R Y (+) TERMINAL S S TA R TER SO...

Conditions and Products Covered Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair, replace or adjust any part on these products and found by us (in the exercise of our reason...

Service Record Date: Description of Work Done: Service Done By: 41

M I D - M O U N T R I D I N G AC C E S S O R I E S A N D O P T I O N S SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS GRASS CATCHER MICRO-MULCH SYSTEM TURF STRIPER STANDON CUSTOM RIDE SEAT SUSPENSION SYSTEM FULL SUSPENSION SEAT DECK LIFT ASSIST KIT HITCH KI...