Page 3 - TABLE OF CONTENTS; Description
-2- READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Brake Handle Assembly .................................................18 Caster Wheel Assembly .................................................12 Controls Group ..............................
Page 4 - 8” DECK GROUP
48” DECK GROUP -3- Item Part No. Description Qty. 1 116-1978 Asm, 484 Deck With Decals ................. 1 2 98-5975 Washer, Spring Disc 3/8 ....................... 3 3 109-7429 Washer, Blade Drive ............................. 3 4 116-0133 Extension-Spring ................................... 1 5 99...
Page 6 - 2” DECK GROUP
52” DECK GROUP -5- Item Part No. Description Qty. 1 116-1984 Asm, 524 Deck With Decals ................. 1 2 98-5975 Washer, Spring Disc 3/8 ....................... 3 3 109-7429 Washer, Blade Drive ............................. 3 4 116-0133 Extension-Spring ................................... 1 5 99...
Page 8 - 0” DECK GROUP
60” DECK GROUP -7- Item Part No. Description Qty. 1 116-1987 Asm, Deck 604 Push With Decals ........ 1 2 103-4051 Kit, Anti-Scalp Roller ............................. 4 3 103-6403 Blade, Notched .................................... 3 103-6393 Blade, Mulching .................................... 3 ...
Page 11 - MAINFRAME GROUP
MAINFRAME GROUP -10- Item Part No. Description Qty. 1 116-2124 Frame, Main 48/52 W/Decals .................. 1 116-2126 Frame, Main 60 W/Decals ....................... 1 1:2 107-2112 Decal, Warning ........................................ 1 1:3 103-2076 Decal, Caution Hot Surface ......................
Page 13 - CASTER WHEEL ASSEMBLY
CASTER WHEEL ASSEMBLY -12- Item Part No. Description Qty. 1 1-543509 Cone, Bearing Tapered Roller ............ 2 2 1-543511 Seal, Grease ....................................... 1 3 116-1963-01 Wld, Caster Fork ................................. 1 4 1-633508 Washer, Spring Disc ..........................
Page 14 - DECK SUPPORT GROUP
DECK SUPPORT GROUP -13- Item Part No. Description Qty. 4 99-5107 Nut, Lock 1/2-13 ..................................... 6 8 116-0818-03 Support-Bearing, Cross Shaft Rear ........ 2 9 109-7173 Bearing-Cross, Rear Shaft ..................... 2 10 3231-4 Bolt, Carriage 3/8-16 x 1 1/2 .....................
Page 16 - CONTROLS GROUP
CONTROLS GROUP -15- Item Part No. Description Qty. 1 109-8484 Console, Panel W/Decal (48” & 52”) ...... 1 116-1845 Console, Panel W/Decal (60”) ................ 1 1:2 109-8483 Decal, Control Panel .............................. 1 1:3 109-7330 Decal, Fuse ............................................
Page 17 - MOTION CONTROL GROUP
MOTION CONTROL GROUP -16- Item Part No. Description Qty. 1 116-0880 Asm, Mot Ctrl/Bushing RH ..................... 1 1:2 109-8054 Bushing, Flanged ................................... 4 2 116-0881 Asm, Mot Ctrl/Bushing LH ...................... 1 2:2 109-8054 Bushing, Flanged ...........................
Page 18 - PARK BRAKE GROUP
PARK BRAKE GROUP -17- Item Part No. Description Qty. 1 116-1878 Asm, Brake Handle ................................ 1 2 3230-2 Bolt, Carriage 5/16-18 x 1 ....................... 2 3 104-8300 Nut, Nyloc 5/16-18 Flg ............................ 2 4 60-1730 Pin-Clevis ......................................
Page 20 - SEAT GROUP
SEAT GROUP -19- Item Part No. Description Qty. 1 116-3380 Seat, Exmark .......................................... 1 4 116-2323 Mount, Seat W/Decals ............................ 1 4:2 109-7069 Decal, Console ....................................... 1 4:3 116-0211 Decal, Service Aid ......................
Page 22 - FUEL TANK GROUP
FUEL TANK GROUP -21- Item Part No. Description Qty. 1 116-2035 Fuel Tank Asm ....................................... 1 2 32128-33 Nut, Whizlock 1/4-20 .............................. 2 3 109-2365 Bumper-Rubber (W/Stud) ....................... 2 Item Part No. Description Qty. 6 105-1853 Clamp-Hose ......
Page 24 - ENGINE GROUP – 20HP KAWASAKI
ENGINE GROUP – 20HP KAWASAKI -23- Item Part No. Description Qty. 2 98-5975 Washer, Spring Disc 3/8 ......................... 4 3 109-6919 Washer, Clutch ....................................... 1 4 1-603610 Washer, Spring Disc 7/16 ....................... 2 5 1-807259 Key, Machine 1/4 x 1/4 x 1 ........
Page 25 - ENGINE GROUP – 27HP KOHLER
ENGINE GROUP – 27HP KOHLER -24- Item Part No. Description Qty. 2 109-9905 Sheave ................................................... 1 3 116-1620 Kit, Clutch CMS 200 ............................... 1 4 109-6919 Washer, Clutch ....................................... 1 5 1-603610 Washer, Spring Disc 7...
Page 26 - HYDRAULIC GROUP
HYDRAULIC GROUP -25- Item Part No. Description Qty. 1 116-1255 Asm, Pump Idler ..................................... 1 2 109-6658 Nut, Nyloc 3/8-16 Flg .............................. 1 3 116-2976 Hydro, LH 12CC No Fan ........................ 1 4 116-1953 Belt, V .......................................
Page 29 - ELECTRICAL GROUP
ELECTRICAL GROUP -28- Item Part No. Description Qty. 2 115-2796 Harness-Wire, Main (Air-Cooled) ........... 1 2:1 103-3895 Diode-TVS .............................................. 1 2:2 218-578 Fuse-10 Amp .......................................... 1 2:3 109355 Fuse-15 Amp ...........................
Page 30 - DECAL GROUP
DECAL GROUP -29- Item Part No. Description Qty. 1 109-7069 Decal, Console ....................................... 1 2 107-2102 Decal, ROPS Folding ............................. 1 3 1-403005 Decal, Danger......................................... 2 4 109-3148 Decal, Bolt Torque ..........................
Page 31 - ELECTRICAL DIAGRAM
Page 32 - ELECTRICAL LOGIC SCHEMATIC
Page 33 - NOTES
Page 34 - SERVICE RECORD
-33- SERVICE RECORD Date Description of Work Done Service Done By