Page 2 - WARNING; CALIFORNIA
WARNING CALIFORNIA Proposition 65 Warning The engine exhaust from this productcontains chemicals known to the State ofCalifornia to cause cancer, birth defects, orother reproductive harm. Important: When the mower is used or operated on any California forest, brush or grass coveredland, a working sp...
Page 3 - Introduction; CONGRATULATIONS
Introduction CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefullydesigned and manufactured to give you a maximumamount of dependability and years of trouble-freeoperation. This manual contains operating, maintenance,adjustment, and safety instructions for your Exmark...
Page 4 - Contents
Contents Introduction ........................................................... 3Safety ..................................................................... 5 Safety Alert Symbol ......................................... 5Safe Operating Practices .................................. 5Safety and Ins...
Page 5 - Safety; Safety Alert Symbol; Safe Operating Practices; Training; CAUTION
Safety Safety Safety Alert Symbol This Safety Alert Symbol (Figure 2) is used both inthis manual and on the machine to identify importantsafety messages which must be followed to avoidaccidents This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Figure 2 1. Safety alert symbol The s...
Page 6 - DANGER; Avoid prolonged breathing of vapors.
Safety DANGER In certain conditions gasoline is extremelyflammable and vapors are explosive. A fire or explosion from gasoline can burnyou, others, and cause property damage. • Fill the fuel tank outdoors in an openarea, when the engine is cold. Wipe upany gasoline that spills. • Never refill the fu...
Page 7 - Operation; NEVER; Slope Operation; Extreme
Safety Operation WARNING Operating engine parts, especially themuffler, become extremely hot. Severe burnscan occur on contact and debris, such asleaves, grass, brush, etc. can catch fire. • Allow engine parts, especially the muffler,to cool before touching. • Remove accumulated debris from mufflera...
Page 8 - Do Not mow slopes when grass is wet.; Maintenance and Storage
Safety DANGER Operating on wet grass or steep slopes cancause sliding and loss of control. Wheelsdropping over edges, ditches, steep banks, orwater can cause rollovers, which may resultin serious injury, death or drowning. • Do Not mow slopes when grass is wet. • Do Not mow near drop-offs or near wa...
Page 10 - Safety and Instructional Decals
Safety Safety and Instructional Decals • Keep all safety signs legible. Remove all grease,dirt and debris from safety signs and instructionallabels. • Replace all worn, damaged, or missing safetysigns. • When replacement components are installed, besure that current safety signs are affixed to there...
Page 13 - Specifications; Model Numbers
Specifications Specifications Model Numbers Serial Nos: 790,000 and Higher PHZ19KA343; PHZ19KA343CA Systems Engine • Engine Specifications: See your Engine Owner’sManual • RPM: Full Speed: 3750 ±100 RPM (No Load)Idle: 1400 RPM Fuel System • Capacity: 7.7 gal. (29.1 L) • Type of Fuel: Regular unleade...
Page 14 - Cutting Deck; Dimensions
Specifications • Speeds: – 0-7.2 mph (11.6 km/hr) forward. – 0-4.0 mph (6.4 km/hr) reverse. • Drive wheel releases allow machine to be movedwhen engine is not running and brake is off (leftand right sides of engine). Tires & Wheels Drive Front Caster Pneumatic(Air-Filled) Semi-Pneumatic Quantity...
Page 15 - Torque Requirements; Product Overview
Product Overview Torque Requirements Bolt Location Torque Cutter Housing SpindleNut 140-145 ft-lb(190-197 N-m) Blade Mounting Bolt 115-120 ft-lb(156-163 N-m) Anti-Scalp Roller NylocNut 40-45 ft-lb (54-61 N-m) Engine Mounting Bolts 25-30 ft-lb (34-41 N-m) Wheel Lug Nuts 90-95 ft-lb (122-129 N-m) Clut...
Page 16 - Controls
Operation Operation Note: Determine the left and right sides of the machine from the normal operating position. Controls Motion Control Levers The motion control levers located on each side of theconsole control the forward and reverse motion ofthe machine. The levers control the flow of hydraulicoi...
Page 17 - PTO Engagement Switch; Do Not; Operating Instructions; Open the Fuel Shut-Off Valve; Do Not crank the engine; Engaging the PTO
Operation Pull each lever rearward and outward to lock. Pulleach lever inward and push forward to reset. Do Not tow machine. PTO Engagement Switch Located right of center on the console (left side ofignition switch). Switch must be pulled out to the “ROTATE”position to engage the blades. Switch is p...
Page 18 - Operator must be in seat before the; Disengaging the PTO; Use caution when making turns.; Driving Forward
Operation Important: Operator must be in seat before the PTO can be engaged. 1. Set the throttle to the “MIDWAY” position. 2. Pull the PTO switch outward to the “ROTATE” position. 3. Place the throttle in the “FAST” position to begin mowing. Disengaging the PTO 1. Set the throttle to the “MIDWAY” po...
Page 19 - Driving in Reverse; Adjusting the Cutting Height; When changing the cutting height; Transporting; Transporting a Unit
Operation Figure 6 1. Handles Out (NeutralLock) 4. Forward 2. Handles In (Neutral) 5. Reverse 3. Front of Unit Driving in Reverse 1. Move the motion control levers inward to the center to the neutral unlocked position. 2. To move rearward in a straight line applying equal pressure pull both motion c...
Page 20 - Loading a Unit; Do Not attempt to turn the unit
Operation CAUTION This unit does not have proper turnsignals, lights, reflective markings, or aslow moving vehicle emblem. Driving on astreet or roadway without such equipmentis dangerous and can lead to accidentscausing personal injury. Driving on a streetor roadway without such equipment may alsob...
Page 21 - Maintenance
Maintenance Maintenance Note: Determine the left and right sides of the machine from the normal operating position. WARNING While maintenance or adjustments are beingmade, someone could start the engine.Accidental starting of the engine couldseriously injure you or other bystanders. Remove the key f...
Page 22 - Periodic Maintenance; Check Engine Oil Level; Check Battery Charge; Service Interval: Monthly; Check Mower Blades; Service Interval: Before each use or daily
Maintenance Periodic Maintenance Check Engine Oil Level Service Interval: Before each use or daily 1. Stop engine and wait for all moving parts to stop. Make sure unit is on a level surface. 2. Check with engine cold. 3. Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dips...
Page 23 - Check for Loose Hardware
Maintenance Figure 8 1. Do Not use wrench here for blade installation. Maintain140–145 ft-lb (190–197 N-m) 2. Use 1 inch wrench here to hold spindle for bladereplacement. 3. Cone towards bolt head 4. Torque to 115–120 ft-lb (156–163 N-m) WARNING Incorrect installation of the blade orcomponents used ...
Page 24 - Service Air Cleaner; Service Interval: Every 50 hours—Service; Change Engine Oil; Service Interval: After the first 5 hours; Check Hydraulic Oil Level; Check Tire Pressures; Service Interval: Every 40 hours; Check Condition Of Belts; Service Interval: Every 40 hours
Maintenance 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. Visually inspect machine for any loose hardware or any other possible problem. Tighten hardwareor correct the problem before operating. Service Air Cleaner Service Interval: Every 50 hours—Service...
Page 25 - Lubricate Grease Fittings; See chart for service intervals.; Lubricate Caster Wheel Hubs; Service Interval: Yearly
Maintenance Lubricate Grease Fittings Note: See chart for service intervals. 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. Lubricate fittings with one to two pumps of NGLI grade #2 multi-purpose gun grease. Refer to the following chart for fitting locati...
Page 26 - To prevent seal and bearing damage,; Check Spark Plugs; Service Interval: Every 160 hours; Change Fuel Filter; Service Interval: As required; Service Interval: After the first 250 hours
Maintenance 9. Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal andbearing. 10. With the open end of the wheel facing up, fill the area inside the wheel around the axle full ofNGLI grade #1 multi-purpose grease. 11. Insert the second bearing and new seal in...
Page 27 - Thread Locking Adhesives
Maintenance 6. Add oil until it reaches the FULL COLD line on the expansion reservoir. Exmark Premium Hydro Oil is recommended.Refer to the chart for an acceptable alternative: Hydro Oil Change Interval Exmark Premium HydroOil (Preferred) 500 Hours Mobil 1 15W50 250 Hours 7. Raise the rear of machin...
Page 28 - Adjustments; Deck Leveling
Maintenance Adjustments Note: Disengage PTO, shut off engine, wait for all moving parts to stop, engage parking brake, andremove key before servicing, cleaning, or making anyadjustments to the unit. Deck Leveling 1. Position mower on a flat surface. 2. Stop engine, wait for all moving parts to stop,...
Page 29 - Cleaning; Service Interval: Every 80 hours
Maintenance Figure 12 1. Adjust stop Adjust Throttle LeverTension 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. Tension in throttle lever can be adjusted by adjusting the tightness of the lever pivot bolt,which is located under the console (Figure 13). F...
Page 30 - Waste Disposal; Motor Oil Disposal; Do Not swallow electrolyte.
Maintenance 2. Raise deck to the transport (maximum cutting height) position. Lift the front of unit and supportunit using jack stands or equivalent support. 3. Clean out any grass build-up from underside of deck and in discharge chute. Waste Disposal Motor Oil Disposal Engine oil and hydraulic oil ...
Page 31 - Troubleshooting; condition prior to mower use.
Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example: starting problems could be causedby an empty fuel tank. The followi...
Page 33 - Schematics; Electrical Diagram
Schematics Schematics Electrical Diagram T AN T AN BL AC K DK. G REE N BLACK GREY ORANGE ORANGE ORANGE ORANGE TAN YELL OW RED VIOLET ORANGE PINK/BL ACK STRIPE ORANGE DK BLUE BLAC K N O TE : CONNEC TORS VIEWED F ROM WIRE EN D. TERMINAL CONNECTIONS IGNITION SWITCH B + I + A NONE X + Y CIRCUIT "MAK...
Page 34 - Electrical Logic Schematic
Schematics Electrical Logic Schematic T AN - + DK GREEN DK. GREEN BLACK TAN YELL OW ORANGE ORANGE ORANGE ORANGE RED VIOLET ORANGE DK BLUE P TO SWITCH ORANGE PINK/BL ACK GREY T AN SE AT SWITCH WHITE DK . BLUE RECTIFIER/ REGUL AT OR OIL PRESSURE FUEL SOLENOID ENGINE KILL KILL REL AY HOUR METER IGNITIO...
Page 35 - Exmark Commercial Turf Equipment
Conditions and Products Covered Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair, replace or adjust any part on these products and found by us (in the exercise of our reason...
Page 37 - Service Record
Service Record Date: Description of Work Done: Service Done By: 37
Page 40 - M I D - M O U N T R I D I N G AC C E S S O R I E S A N D O P T I O N S; SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS; WALK-BEHIND ACCESSORIES AND OPTIONS
M I D - M O U N T R I D I N G AC C E S S O R I E S A N D O P T I O N S SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS GRASS CATCHER MICRO-MULCH SYSTEM TURF STRIPER STANDON CUSTOM RIDE SEAT SUSPENSION SYSTEM FULL SUSPENSION SEAT DECK LIFT ASSIST KIT HITCH KI...
