Exmark OCD01 - Manual

1 1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above info...

2 1.3.2 The use of personal protective equipment, such as (but not limited to) protection for the eyes, ears, feet, and head is recommended. CAUTION POTENTIAL HAZARD ♦ The mower that the OCD01 attaches to produces sound levels in excess of 85 dBA at the operator’s ear when in operation. WHAT CAN HAP...

5 3.2 INSTALLING OCD01 TO THE MOWER DECK 3.2.1 Remove discharge chute from deck. For UltraCut Decks: Remove and discard discharge chute and hardware. Decks with serial numbers 669,999 and lower require a flexible discharge chute, kit # 109-3860. The kit is not supplied with the OCD01 accessory and n...

6 3.2.5 Install the cable bracket (item 1) by the foot pedal and leave the hardware loose. Use the correct mounting holes as shown in Figure 5A. FIGURE 5A FIGURE 5B 3.2.6 Install cable. Make sure the nuts are centered as shown in Figure 6. FIGURE 6 3.2.7 Remove the belt cover near the discharge open...

7 FIGURE 7 3.2.9 If there are protruding welds on the discharge opening, grind them flush. NOTE: Any welds left protruding from the face of the discharge opening could interfere with free operation of the discharge gate. For Triton decks only : Install the blocker plate (item 17) as shown in Figure ...

11 3.2.14 Slide the bracket that is shown in Figure 6, back and forth to adjust the cable tension. Take up the slack in the cable, but it should not be taut. Tighten hardware to retain the bracket. 3.2.15 When pushing on the spring, there should be a 1/16” gap between the spring and the blocker pivo...

12 G0972 3.2.18 Remove the discharge chute bracket from the discharge chute and retain hardware. Use the appropriate template provided as a guide to cut off the lip. Follow steps a) through d). For UltraCut 52”-60” use template 109-4091. For Triton 46”-56” use template 109-4091. For Trition 60”-72” ...

13 G0938 G0945 c) Remove remaining lip as shown in Figure 16C. FIGURE 16C FIGURE 16D CHUTE WITH LIP CHUTE WITH LIP REMOVED d) Using the existing hardware, reinstall the discharge chute bracket into the flexible discharge chute as shown in Figure 17. For UltraCut Only: Install 5/16-18 x 1-1/4 screw (...

14 4. OPERATION IMPORTANT : Always mow with the flexible discharge chute installed and in the down position. DANGER POTENTIAL HAZARD ♦ An uncovered discharge opening will allow objects to be thrown in an operator’s or bystander’s direction. Also, contact with the blade could occur. WHAT CAN HAPPEN ♦...

15 4.1 OPENING THE DISCHARGE GATE 4.1.1 Press the pedal into the forward lock position and the discharge gate will be open. FIGURE 18 4.2 CLOSING THE DISCHARGE GATE 4.2.1 Depress the lower tab to unlock the pedal. Then the discharge gate will then close off the discharge opening. FIGURE 19

16 5. ADJUSTMENTS IMPORTANT: Disengage blade, shut off engine, wait for all moving parts to stop, engage parking brake, remove key, and disconnect the wire from the spark plug before servicing, cleaning, or making any adjustments to the unit. 5.1 . Refer back to installation instructions. 6. TROUBLE...

17 7. PARTS LIST 7.1 OCD01 ASSEMBLY Item Part No. Description Qty. 1 109-3603 Asm, Gate Linkage W/Decals............... 1 2 109-3605 Asm, Gate ............................................ 1 3 109-3880 Asm, Cable Bracket W/Decal ............... 1 4 109-3881-01 Bracket, Chute Pivot (Ultra Cut) ..........

22 SERVICE RECORD Date Description of Work Done Service Done By

® MFG. CO. INC. SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK...