Page 2 - WARNING
WARNING CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Important: IMPORTANT The engine in this product is not equipped with a spark arrestermuffler. It is a violati...
Page 3 - Introduction; CONGRATULATIONS
Introduction CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefullydesigned and manufactured to give you a maximumamount of dependability and years of trouble-freeoperation. This manual contains operating, maintenance,adjustment, and safety instructions for your Exmark...
Page 4 - Contents
Contents Introduction ........................................................... 3Safety ..................................................................... 5 Safety Alert Symbol ......................................... 5Safe Operating Practices .................................. 5Safety and Ins...
Page 5 - Safety; Safety Alert Symbol; Safe Operating Practices; Training
Safety Safety Safety Alert Symbol This Safety Alert Symbol (Figure 2) is used both inthis manual and on the machine to identify importantsafety messages which must be followed to avoidaccidents This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Figure 2 1. Safety alert symbol The s...
Page 6 - DANGER; Avoid prolonged breathing of vapors.
Safety DANGER In certain conditions gasoline is extremelyflammable and vapors are explosive. A fire or explosion from gasoline can burnyou, others, and cause property damage. • Fill the fuel tank outdoors on level ground,in an open area, when the engine is cold.Wipe up any gasoline that spills. • Ne...
Page 7 - Operation; NEVER; Slope Operation; Extreme
Safety Operation WARNING Operating engine parts, especially the muffler,become extremely hot. Severe burns can occuron contact and debris, such as leaves, grass,brush, etc. can catch fire. • Allow engine parts, especially the muffler, tocool before touching. • Remove accumulated debris from mufflera...
Page 8 - Do Not mow slopes when grass is wet.; Maintenance and Storage
Safety DANGER Operating on wet grass or steep slopes can causesliding and loss of control. Wheels dropping overedges, ditches, steep banks, or water can causerollovers, which may result in serious injury,death or drowning. • Do Not mow slopes when grass is wet. • Do Not mow near drop-offs or near wa...
Page 9 - Always shield eyes and face from battery.; Do Not swallow electrolyte.; CAUTION
Safety • Charge batteries in an open well ventilated area,away from spark and flames. Unplug chargerbefore connecting or disconnecting from battery.Wear protective clothing and use insulated tools. DANGER Charging or jump starting the battery mayproduce explosive gases. Battery gases canexplode caus...
Page 10 - Safety and Instructional Decals
Safety Safety and Instructional Decals • Keep all safety signs legible. Remove all grease,dirt and debris from safety signs and instructionallabels. • Replace all worn, damaged, or missing safetysigns. • When replacement components are installed, besure that current safety signs are affixed to there...
Page 13 - Specifications; Model Numbers
Specifications Specifications Model Numbers Serial Nos: 820,977 and Higher PHZ19KA343; PHZ19KA343CA Systems Engine • Engine Specifications: See your Engine Owner’sManual • RPM: Full Speed: 3750 ±100 RPM (No Load)Idle: 1400 RPM Fuel System • Capacity: 7.7 gal. (29.1 L) • Type of Fuel: Regular unleade...
Page 14 - Hydrostatic Ground Drive System; Dimensions
Specifications Hydrostatic Ground Drive System • Hydrostatic Drive: Two Hydro Gear ZT2800Integrated drive systems. • Hydraulic Oil Type: Use Exmark Premium HydroOil. • Speeds: – 0-7.2 mph (11.6 km/hr) forward. – 0-4.0 mph (6.4 km/hr) reverse. • Drive wheel releases allow machine to be movedwhen engi...
Page 15 - Torque Requirements; Product Overview
Product Overview Torque Requirements Bolt Location Torque Cutter Housing SpindleNut 140-145 ft-lb(190-197 N-m) Blade Mounting Bolt 115-120 ft-lb(156-163 N-m) Anti-Scalp Roller NylocNut 40-45 ft-lb (54-61 N-m) Engine Mounting Bolts 25-30 ft-lb (34-41 N-m) Wheel Lug Nuts 90-95 ft-lb (122-129 N-m) Clut...
Page 16 - Controls
Operation Operation Note: Determine the left and right sides of the machine from the normal operating position. Controls Motion Control Levers The motion control levers located on each side of theconsole control the forward and reverse motion ofthe machine. The levers control the flow of hydraulicoi...
Page 17 - Drive Wheel Release Levers; Do Not; PTO Engagement Switch; Never use methanol, gasoline
Operation The hour meter records the number of hours thatthe engine has run. Figure 6 1. LCD Indicators 2. Low voltage indicator light 3. Hour/Voltage display The hour meter is recording when the decimal pointis flashing in Hour/Voltage display. Hours are displayed when the key is off or when themac...
Page 18 - Operating Instructions; Open the Fuel Shut-Off Valve; Do Not crank the engine; Engaging the PTO; Operator must be in seat before the; Disengaging the PTO
Operation Make sure you understand the controls, theirlocations, their functions, and their safetyrequirements. Refer to the Maintenance section and perform all thenecessary inspection and maintenance steps. Operating Instructions Open the Fuel Shut-Off Valve Rotate the valve 1/4 turn counterclockwi...
Page 19 - Driving the Machine; Use caution when making turns.; Driving Forward
Operation 6. Allow the engine to run for a minimum of 15 seconds, then turn the ignition switch to the“OFF” position to stop the engine. 7. Remove the key to prevent children or other unauthorized persons from starting engine. 8. Close the fuel shut-off valve when the machine will not be in use for ...
Page 20 - Driving in Reverse; Adjusting the Cutting Height; When changing the cutting height; Transporting; Transporting a Unit
Operation Figure 8 1. Handles Out (NeutralLock) 4. Forward 2. Handles In (Neutral) 5. Reverse 3. Front of Unit Driving in Reverse 1. Move the motion control levers inward to the center to the neutral unlocked position. 2. To move rearward in a straight line applying equal pressure pull both motion c...
Page 21 - Do Not drive a unit on a public street or roadway.; Do Not attempt to turn the unit
Operation CAUTION This unit does not have proper turn signals,lights, reflective markings, or a slow movingvehicle emblem. Driving on a street or roadwaywithout such equipment is dangerous andcan lead to accidents causing personal injury.Driving on a street or roadway without suchequipment may also ...
Page 22 - Maintenance
Maintenance Maintenance Note: Determine the left and right sides of the machine from the normal operating position. WARNING While maintenance or adjustments are beingmade, someone could start the engine.Accidental starting of the engine could seriouslyinjure you or other bystanders. Remove the key f...
Page 23 - Periodic Maintenance; Check Engine Oil Level; Service Interval: Before each use or daily; Check Battery Charge; Service Interval: Monthly; Service Interval: As required
Maintenance Periodic Maintenance Check Engine Oil Level Service Interval: Before each use or daily 1. Stop engine and wait for all moving parts to stop. Make sure unit is on a level surface. 2. Check with engine cold. 3. Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dips...
Page 24 - Do Not lean over the batteries.; Check Mower Blades
Maintenance 2. Make sure the booster is a good and fully charged lead acid battery at 12.6 volts or greater. Useproperly sized jumper cables (4 to 6 AWG) withshort lengths to reduce voltage drop betweensystems. Make sure the cables are color coded orlabeled for the correct polarity. CAUTION Connecti...
Page 25 - Check for Loose Hardware
Maintenance Figure 11 1. Do Not use wrench here for blade installation. Maintain140–145 ft-lb (190–197 N-m) 2. Use 1 inch wrench here to hold spindle for bladereplacement. 3. Cone towards bolt head 4. Torque to 115–120 ft-lb (156–163 N-m) WARNING Incorrect installation of the blade orcomponents used...
Page 26 - Service Air Cleaner; Service Interval: Every 50 hours—Service; Change Engine Oil; Service Interval: After the first 5 hours; Check Hydraulic Oil Level; Check Tire Pressures; Service Interval: Every 40 hours; Check Condition Of Belts; Service Interval: Every 40 hours
Maintenance Service Air Cleaner Service Interval: Every 50 hours—Service the air cleaner. (Mayneed more often undersevere conditions. Seethe Engine Owner’sManual for additionalinformation.) 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. See Engine Owner’s...
Page 27 - Lubricate Grease Fittings; See chart for service intervals.; Lubricate Caster Wheel Hubs; Service Interval: Yearly
Maintenance Lubricate Grease Fittings Note: See chart for service intervals. 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. Lubricate fittings with one to two pumps of NGLI grade #2 multi-purpose gun grease. Refer to the following chart for fitting locati...
Page 28 - To prevent seal and bearing damage,; Check Spark Plugs; Service Interval: Every 160 hours; Change Fuel Filter; Service Interval: After the first 250 hours
Maintenance 9. Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal andbearing. 10. With the open end of the wheel facing up, fill the area inside the wheel around the axle full ofNGLI grade #1 multi-purpose grease. 11. Insert the second bearing and new seal in...
Page 29 - Thread Locking Adhesives
Maintenance 6. Add oil until it reaches the FULL COLD line on the expansion reservoir. Exmark Premium Hydro Oil is recommended.Refer to the chart for an acceptable alternative: Hydro Oil Change Interval Exmark Premium HydroOil (Preferred) 500 Hours Mobil 1 15W50 250 Hours 7. Raise the rear of machin...
Page 30 - Adjustments; Deck Leveling
Maintenance Adjustments Note: Disengage PTO, shut off engine, wait for all moving parts to stop, engage parking brake, andremove key before servicing, cleaning, or making anyadjustments to the unit. Deck Leveling 1. Position mower on a flat surface. 2. Stop engine, wait for all moving parts to stop,...
Page 31 - Cleaning; Service Interval: Every 80 hours
Maintenance Figure 15 1. Adjust stop Adjust Throttle LeverTension 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. Tension in throttle lever can be adjusted by adjusting the tightness of the lever pivot bolt,which is located under the console (Figure 16). F...
Page 32 - Waste Disposal; Motor Oil Disposal
Maintenance 2. Raise deck to the transport (maximum cutting height) position. Lift the front of unit and supportunit using jack stands or equivalent support. 3. Clean out any grass build-up from underside of deck and in discharge chute. Waste Disposal Motor Oil Disposal Engine oil and hydraulic oil ...
Page 33 - Troubleshooting; condition prior to mower use.
Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example: starting problems could be causedby an empty fuel tank. The followi...
Page 35 - Schematics; Electrical Diagram
Page 36 - Electrical Logic Schematic
Page 37 - Exmark Commercial Turf Equipment
Conditions and Products Covered Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair, replace or adjust any part on these products and found by us (in the exercise of our reason...
Page 40 - M I D - M O U N T R I D I N G AC C E S S O R I E S A N D O P T I O N S; SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS; WALK-BEHIND ACCESSORIES AND OPTIONS
M I D - M O U N T R I D I N G AC C E S S O R I E S A N D O P T I O N S SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS GRASS CATCHER MICRO-MULCH SYSTEM TURF STRIPER STANDON CUSTOM RIDE SEAT SUSPENSION SYSTEM FULL SUSPENSION SEAT DECK LIFT ASSIST KIT HITCH KI...
