Page 3 - TABLE OF CONTENTS; Description
-2- READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Brake Handle Assembly ................................................ 22 Caster Wheel Assembly ...........................................15-16 Controls Group .................................
Page 4 - 8” DECK GROUP
48” DECK GROUP -3- Item Part No. Description Qty. 1 109-9008 Asm, Deck W/Decals 486..................... 1 2 98-5975 Washer, Spring Disc 3/8....................... 3 3 103-3037 Bushing, Splined .................................. 3 4 116-0133 Spring, Extension ................................. 1 5 10...
Page 6 - 2” DECK GROUP
52” DECK GROUP -5- Item Part No. Description Qty. 1 109-9149 Asm, Deck W/ Decals 526.................... 1 2 98-5975 Washer, Spring Disc 3/8....................... 3 3 103-3037 Bushing, Splined .................................. 3 4 116-0133 Spring, Extension ................................. 1 5 10...
Page 8 - 0” DECK GROUP
60” DECK GROUP -7- Item Part No. Description Qty. 1 109-9148 Asm, Deck W/ Decals 606.................... 1 2 98-5975 Washer, Spring Disc 3/8....................... 4 3 103-3037 Bushing, Splined .................................. 3 4 116-0133 Spring, Extension ................................. 1 5 10...
Page 10 - 2” DECK GROUP
72” DECK GROUP -9- Item Part No. Description Qty. 1 109-9133 Asm, Deck W/ Decals 726.................... 1 2 98-5975 Washer, Spring Disc 3/8....................... 4 3 103-3037 Bushing, Splined .................................. 3 4 116-0133 Spring, Extension ................................. 1 5 10...
Page 14 - MAINFRAME GROUP
MAINFRAME GROUP -13- Item Part No. Description Qty. 1 109-7345 Frame, Main 48/52 W/Decals.................. 1 109-7347 Frame, Main 60 W/Decals ...................... 1 109-7349 Frame, Main 72 W/Decals ...................... 1 1:2 109-9477 Decal, Warning Spring Load ................... 2 1:3 107-2112...
Page 16 - CASTER WHEEL ASSEMBLY – 48” & 52”
CASTER WHEEL ASSEMBLY – 48” & 52” -15- Item Part No. Description Qty. 1 1-543509 Cone, Bearing Tapered Roller ............ 2 2 1-543511 Seal, Grease ...................................... 1 3 109-1092-01 Wld, Caster Fork ................................ 1 4 1-633508 Washer, Spring Disc.............
Page 17 - CASTER WHEEL ASSEMBLY – 60” & 72”
CASTER WHEEL ASSEMBLY – 60” & 72” -16- Item Part No. Description Qty. 1 1-543509 Cone, Bearing Tapered Roller ............ 2 2 1-543511 Seal, Grease ...................................... 1 3 1-633508 Washer, Spring Disc........................... 3 4 103-1474-01 Fork-Caster .......................
Page 18 - DECK SUPPORT GROUP
DECK SUPPORT GROUP -17- Item Part No. Description Qty. 1 86-1990 Washer .................................................. 6 2 99-5107 Nut, Lock 1/2-13 .................................... 12 3 104-8301 Nut, Nyloc 3/8-16 Flg (48”, 52” & 60”) .... 12 104-8301 Nut, Nyloc 3/8-16 Flg (72”) ............
Page 20 - CONTROLS GROUP
CONTROLS GROUP -19- Item Part No. Description Qty. 1 109-8484 Console, Panel W/Decal ........................ 1 1:2 109-8483 Decal, Control Panel .............................. 1 1:3 109-7330 Decal, Fuse............................................ 1 2 109-4601 Asm, Choke Cable (34HP Kawasaki) ..... ...
Page 21 - MOTION CONTROL GROUP
MOTION CONTROL GROUP -20- Item Part No. Description Qty. 1 116-0880 Asm, Mot Ctrl/Bushing RH ..................... 1 1:2 109-8054 Bushing, Flanged ................................... 4 2 116-0881 Asm, Mot Ctrl/Bushing LH...................... 1 2:2 109-8054 Bushing, Flanged ............................
Page 22 - PARK BRAKE GROUP
PARK BRAKE GROUP -21- Item Part No. Description Qty. 1 117-0383 Asm, Brake Handle ................................ 1 2 3230-2 Bolt, Carriage 5/16-18 x 1 ...................... 2 3 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 2 4 60-1730 Pin-Clevis.........................................
Page 24 - SEAT GROUP
SEAT GROUP -23- Item Part No. Description Qty. 1 116-0036 Asm, Seat W/Tracks .............................. 1 3 109-9034 Seat Isolator........................................... 4 4 109-9036 Mount, Seat W/Decals ........................... 1 4:2 109-7069 Decal, Console .................................
Page 26 - FUEL TANK GROUP
FUEL TANK GROUP -25- Item Part No. Description Qty. 1 109-9357 Asm, Fuel Tank...................................... 1 109-9656 Asm, Fuel Tank W/O Sender ................. 1 6 32128-33 Nut, Whizlock 1/4-20.............................. 2 11 109-2365 Bumper-Rubber (W/Stud) ...................... 2 Ite...
Page 28 - ENGINE GROUP – 23HP KAWASAKI
ENGINE GROUP – 23HP KAWASAKI -27- Item Part No. Description Qty. 2 1-303334 Washer, Spring Disc 5/16 ...................... 4 3 109-6919 Washer, Clutch ...................................... 1 4 1-603610 Washer, Spring Disc 7/16 ...................... 2 5 1-807259 Key, Machine 1/4 x 1/4 x 1 ...........
Page 29 - ENGINE GROUP – 23-27HP KOHLER
ENGINE GROUP – 23-27HP KOHLER -28- Item Part No. Description Qty. 2 109-9905 Sheave, W/Hub...................................... 1 3 109-9282 Clutch, CMS-200 W/Spot Brake............. 1 4 109-6919 Washer, Clutch ...................................... 1 5 1-603610 Washer, Spring Disc 7/16 ..............
Page 30 - ENGINE GROUP – 29HP KAWASAKI
ENGINE GROUP – 29HP KAWASAKI -29- Item Part No. Description Qty. 2 109-9905 Sheave, W/Hub...................................... 1 3 109-9282 Clutch, CMS-200 W/Spot Brake............. 1 4 109-6919 Washer, Clutch ...................................... 1 5 1-603610 Washer, Spring Disc 7/16 ...............
Page 31 - ENGINE GROUP – 34HP KAWASAKI
ENGINE GROUP – 34HP KAWASAKI -30- Item Part No. Description Qty. 2 109-9905 Sheave, W/Hub...................................... 1 3 109-5004 Clutch, CMS-250.................................... 1 4 109-6919 Washer, Clutch ...................................... 1 5 1-603610 Washer, Spring Disc 7/16 .....
Page 32 - HYDRAULIC GROUP
HYDRAULIC GROUP -31- Item Part No. Description Qty. 1 109-2182 Asm, Pump Idler .................................... 1 2 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 1 3 116-1322 Hydro, LH 12CC W/Check (48” & 52”) .............................. 1 116-1326 Hydro, LH 16CC W/Shock (6...
Page 34 - ELECTRICAL GROUP
ELECTRICAL GROUP -33- Item Part No. Description Qty. 2 V 115-2796 Harness, Wire, Main .............................. 1 2:1 103-3895 Diode, TVS ............................................ 1 2:2 218-578 Fuse, 10 Amp ........................................ 1 2:3 109355 Fuse, 15 Amp .....................
Page 35 - DECAL GROUP
DECAL GROUP -34- Item Part No. Description Qty. 1 109-7069 Decal, Console ...................................... 1 2 109-9477 Decal, Warning Spring Load .................. 2 3 107-2102 Decal, ROPS Folding ............................. 1 4 98-5954 Decal, Danger ..........................................
Page 36 - ELECTRICAL DIAGRAM
Page 37 - ELECTRICAL LOGIC SCHEMATIC
Page 38 - SERVICE RECORD
-37- SERVICE RECORD Date Description of Work Done Service Done By
