Emerson HASX2E-IM-HS - Manual

Emerson HASX2E-IM-HS

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Table of Contents:

  • Page 2 – ESSENTIAL INSTRUCTIONS; READ THIS PAGE BEFORE PROCEEDING!; The following instructions; use qualified personnel; All other marks are property of their respective owners.
  • Page 3 – Instruction Manual; TO; Table of contents; SHORT FORM GUIDE FOR THIS MANUAL; To find information about; startup procedures,
  • Page 4 – able; Definitions
  • Page 5 – Table of Contents; Chapter 3 Measuring Principles; Wiring Signal Inputs and; Chapter 5 Startup
  • Page 6 – ymbols; Chapter 6 User Interface and Software Menus 6-1; alibration
  • Page 7 – ngoing C; Chapter 8 Troubleshooting; Indicated; Chapter 9 Modbus Functions 9-1
  • Page 8 – Chapter 11 Dismounting and Disposal; A.1 Modbus Specification
  • Page 10 – Cover for E
  • Page 11 – Index of Figures
  • Page 12 – ndex; xygen Measurement - Cross I
  • Page 13 – Safety Instructions; X2 series gas analyzers.; INTRODUCTION; Indicates an imperative operational procedure,
  • Page 14 – TERMS USED IN THIS INSTRUCTION MANUAL; Protection Class IP66 / NEMA 4X
  • Page 15 – SYMBOLS USED ON AND INSIDE THE UNIT; dangerous voltages
  • Page 16 – indicates notes relating to; SYMBOLS USED IN THIS MANUAL; accompanying information and instructions carefully.
  • Page 17 – INTENDED USE STATEMENT; SAFETY INSTRUCTIONS
  • Page 18 – AUTHORIZED PERSONNEL; • know the safety mechanisms and regulations.; ADDITIONAL LITERATURE
  • Page 19 – INSTALLING AND CONNECTING THE UNIT; low voltage directive; OPERATING AND MAINTAINING THIS UNIT; identical type and with identical ratings. It is
  • Page 21 – TOXIC GASES
  • Page 24 – according to applicable regulations.; EXPLOSION HAZARD
  • Page 25 – Chapter 1; Standard applications; echnical
  • Page 27 – For ease of use, the operator can select one; x20 character alphanumeric display
  • Page 28 – less steel) can be used, depending on the; tions on the configuration, ope
  • Page 29 – Configuration of
  • Page 30 – The influence of varying temperatures can; Internal
  • Page 31 – separated from the electrical components; Optional Heated Area; Configuration of
  • Page 32 – Depending on the application and the selected; Gas Flow Diagram: Single Channel or in Series
  • Page 33 – levels with a different resolution for example,; Status Relays; The contacts, which can take a maximum load
  • Page 34 – allows communication with external data ac-; Optional Interfaces; Serial Interface Marking
  • Page 35 – in groups of 9 or 18 (; Electrical details
  • Page 36 – or; optionally: vacuum fluorescent display
  • Page 37 – Overview of Analyzer Types
  • Page 40 – 4x20 character alphanumeric display
  • Page 43 – Rear view
  • Page 45 – For further information, see; Special components
  • Page 46 – X-STREAM X2XF Field Housings - Front Views; HEAVY INSTRUMENT; XLF
  • Page 47 – X-STREAM X2XF Field Housings - Front Panel
  • Page 48 – Cable gland for power cable
  • Page 49 – Screw-type terminals for signal cables
  • Page 50 – A n a l y z e r w i t h n o n - s p a r k i n g p r o t e c t i o n f o r; DANGER OF EXPLOSION
  • Page 51 – used in other tough environments.; Front panel; . The LEDs are activated in line; Electrical connections
  • Page 55 – Terminals for signal cables (shown fully populated)
  • Page 57 – echnical data; Chapter 2; Common technical data
  • Page 58 – Installation site
  • Page 59 – Interfaces, signal inputs and outputs; relay outputs; Control signals for; Common Technical Data
  • Page 60 – Activate sample gas pump
  • Page 61 – ⁄219 Inch Table-Top Unit
  • Page 62 – or affixing frame & handle
  • Page 63 – pecific; Housing; Instrument data; Signal inputs and outputs
  • Page 64 – Model UPS 01 T; Nominal input voltage; Connection via rubber connector; Power input fuses; The PSU does not include user-replaceable; Nominal output voltage; Output; Weight; Safety
  • Page 65 – UPS 01 T Power Supply Unit
  • Page 66 – A or 10 A table-top PSU; (Configured by manufacturer as per order.; dimensions; IEC power input connector with fuse-holder
  • Page 67 – Certification
  • Page 68 – Strain relief
  • Page 70 – X-STREAM X2GP - Power Supply and Signal Connections; Strain relief with cable shield
  • Page 71 – All dimensions in
  • Page 73 – Power supply
  • Page 74 – Depending on the actual analyzer configuration
  • Page 75 – Cable inlets; Transport lugs to be removed after installation
  • Page 76 – Power terminals with integrated
  • Page 78 – The name plate provides details on the confi; Serial number
  • Page 79 – Measuring; Chapter 3
  • Page 81 – NDIR Detector; Compensation chamber; connected via a small channel (
  • Page 82 – 0 Filter for pyro detector assembly; The radiation emitted by an IR or UV/EDL
  • Page 83 – Oxygen Measurement; Assembly principle
  • Page 84 – The Table below by selected gases shows,
  • Page 85 – Oxygen Measurement; approved solvents; Applications With Corrosive Or Solvent Components; Special paramagnetic oxygen sensors are; A316 stainless steel, viton ‘O’ ring, boro
  • Page 86 – This sensor utilizes the principle of galvanic; Assembly Principle; The gold electrode is integrated solid with the; Sensor inserted
  • Page 87 – terion for end of lifetime: The sensor is weared
  • Page 88 – sensitivity. The output signal; Gas; Carbon monoxide CO; for anorganic gases containing chlorene or; Cover for eO2 sensor block at rear panel
  • Page 89 – Trace Oxygen Measurement; Trace Oxygen sensor design principle; The sensor consists of a cathode and anode; OH; THEORY OF TECHNOLOGY; The representative half cell reactions are:
  • Page 90 – ) or sample gas as soon as; of higher than normal levels of oxygen at the; Fig. 3.10 Cover for tO2 sensor block at rear panel
  • Page 91 – Thermal Conductivity Measurement; ties
  • Page 92 – steel or hastelloy contains two gas paths.; thermal isolation removed
  • Page 93 – T h e Tr a c e M o i s t
  • Page 94 – tion procedure, it might end up with a
  • Page 95 – Trace Moisture Measurement
  • Page 97 – Measurement Specifications; Consult with Emerson for gases / configurations not listed.
  • Page 98 – The specifications given in these tables al; l o g o u t p u t s p e c i f i c a t i o n s t o; Important Notes Concerning Measurement Specification Data
  • Page 101 – Installation; Chapter 4; HAZARDS FROM MISSING INFORMATION; Analyzer
  • Page 102 – In order to comply with regulations on elec-; ELECTRICAL SHOCK HAZARD
  • Page 103 – Gas Conditioning; to ensure that the dew point of the gases is at; free of dust and; need
  • Page 104 – Case purge option; at least should be of quality 5.0, which; the values given in the
  • Page 105 – TOXIC GAS HAZARDS
  • Page 107 – Electrical Connections
  • Page 108 – Important note for
  • Page 109 – rated in a horizontal position.
  • Page 110 – avoids confusion in case the analyzer ever has to be disconnected.; Modbus interface
  • Page 111 – Configuration of relay contacts
  • Page 112 – Ethernet connector; X-STREAM analyzers are classified as DTE; Common Common Common
  • Page 113 – Digital inputs; The configuration illustrated
  • Page 114 – DC supply
  • Page 116 – indicated on the notice on the rear of the instrument.
  • Page 120 – To connect any serial interface, the adapter; Connector for plug X1 (on reverse side); Recommended wire gauge:; Assignment of serial interface terminals
  • Page 122 – Configuration of XSTD terminal adapter; An XSTD adapter can optionally be used to; The configuration illustrated here is that of
  • Page 123 – Fitted with four eyebolts and featuring IP66 /
  • Page 125 – internal screw-type terminals. This requires; Glands for signal cables; Note on variation XXF!; GASKETS AT LOW TEMPERATURES
  • Page 126 – Preparation of signal cables
  • Page 128 – Analog signal output specification:; Configuration of relay output termi
  • Page 129 – See table below
  • Page 130 – is supplied with the unit and requires no spe-
  • Page 131 – The configuration illustra
  • Page 132 – Connecting the power cord; Feed the power cable through the cable; Live L
  • Page 133 – ELECTRICAL SHOCK HAZARD BY MISSING EARTHING CONDUCTOR; To achieve best and proper measuring results
  • Page 134 – with respect to emission and interference resi-; Electrical Shielding Of Cables; tic interference, it is necessary to take care
  • Page 135 – against external interference, and inter-
  • Page 136 – release the contact part down onto the
  • Page 137 – Loads which draw a current in excess of the
  • Page 138 – Frequently, several loads in one system are; avoid; connected the loads in series:; I t i s r e c o m m e n d e d; t h a t t h e l o a d s
  • Page 139 – Startup; Chapter 5; What hardware is installed?; OPERATION AT LOW TEMPERATURES
  • Page 140 – German, Italian, Portuguese and Spanish in; Front Panel Elements; Three LEDs on the front panel enable the
  • Page 141 – Display; The display has 4x20 characters, either li-; Status LED; Three status LED indicate the unit’s status,
  • Page 142 – Six keys enable the use of the menu system.; ENTER; Confirms new entry; MEASURE; when currently in a line begin; Front Panel Elements
  • Page 143 – LEFT; RIGHT; Mode
  • Page 144 – Within Process Descriptions; Setup; for Output1 is displayed; In the following sections, the symbols and; Within Text; Menu
  • Page 145 – Navigating and Editing
  • Page 146 – Line 1; automatically
  • Page 147 – Select component
  • Page 148 – displayed to assist or inform the user (the two
  • Page 149 – MEASUREMENT DISPLAY
  • Page 150 – until the intended language is set.; Selecting the Language; following sequence of keypresses (starting at
  • Page 151 – wed; Checking the Settings; Set the preferred language for the software
  • Page 152 – The cursor is now in the “In/Outputs” line; on the configuration of the unit.; All X-STREAM gas analyzers can be fitted
  • Page 153 – MODB RTU
  • Page 154 – of the measurement display. The following; Blank; The measurement units for the displayed
  • Page 155 – Calibration gases; Calibration Setup
  • Page 156 – outputs and concentration limits alarms during
  • Page 157 – The first line allows the user to enter the cur
  • Page 158 – Press the LEFT key to return to the SETUP; Setting the Analog Outputs; Analog outputs
  • Page 159 – Analog Output Signals: Settings and Operational Modes
  • Page 160 – Yes; When
  • Page 161 – Value
  • Page 162 – The last line on this menu allows the zoom; Zoom
  • Page 165 – as; analog outputs; previous; HighScale
  • Page 166 – Low
  • Page 167 – determines the; range for concentration; from the value of this parameter: The result; Parameter on Concentration Alarm Limits
  • Page 168 – specified on time of order.
  • Page 169 – An alarm results in the assigned relay being; Limits D; Defining a window; If a window between an upper and a lower
  • Page 170 – High Pre-Alarm and Main Alarm; If two upper limits are set with one limit hig-
  • Page 171 – Defining low pre-alarm and main alarm; Low Pre-Alarm and Main Alarm; red when the measured concentration falls
  • Page 172 – The most important parameters have now
  • Page 175 – Software Menus; Chapter 6; This chapter describes the structure and
  • Page 177 – Applies to software revision 1.0; support by the current analyzer configuration.
  • Page 178 – The following submenus are available from
  • Page 179 – or when no internal pump is; On
  • Page 180 – chapter 7 Maintenance.
  • Page 182 – This menu appears if the user selected the
  • Page 183 – Calibration Status Menu; Gasflow Spangas; None; The calibration status menu is accessible from
  • Page 184 – key in this line will abort the
  • Page 185 – Use the
  • Page 186 – A short confirmation is displayed after this
  • Page 187 – This menu allows the operator to determine; Off; Setting for output 1
  • Page 188 – Display setup
  • Page 189 – Selection of measurement values to be; This parameter determines how long the
  • Page 190 – Component display setup; page, enter menu page 4 of the current menu.; measurement display page has been
  • Page 191 – Language
  • Page 192 – Menu Access Setup; : Access code must be entered to gain; all levels with active security code
  • Page 193 – Unit
  • Page 194 – Current temperature, here: Sensor 1 value
  • Page 195 – Gasflow
  • Page 197 – Assign valves
  • Page 198 – Calibration Gases Menu; The concentration of the zero gas used for
  • Page 199 – Menu System - Valve Assignment Menu; Valve assignment
  • Page 200 – Sets the time between two zero calibrations
  • Page 201 – AutoCal in Menu; In case there is an interval time specified; Lines 3 & 4 allow to enter similar data for a; Any value up to the preset
  • Page 202 – If no pressure sensor is installed (INSTALLED; Manual; hPa
  • Page 203 – seconds
  • Page 204 – Analog outputs menu
  • Page 205 – Analog Outputs Menu; are held during calibration.; • concentration alarms, which would other
  • Page 206 – : The outputs are set to the values; Config; Accepted values depend on the setting of
  • Page 208 – corresponding line in the measurement dis-; A constant signal of either 0/4 mA or 20 mA
  • Page 209 – it can be adjusted to compensate the offset.
  • Page 210 – Determines how the zoom function is to be
  • Page 211 – Outputs are assigned functions in these
  • Page 212 – The following functions can be assigned to; Label; Functions can also be assigned to several
  • Page 213 – This menu enables the assignment of any
  • Page 215 – components for routing gas (valves and
  • Page 216 – meaningful if the unit is configured accordin; Test; Sample; Pump; Chapter 7 includes detailed descriptions
  • Page 217 – Indicates whether valves are installed.
  • Page 218 – Indicates whether and if so, which possibly in
  • Page 221 – key to enter the SELECT COM-; Off FS; activate; Low FS; is below given limit.
  • Page 222 – This line initiates the procedure for saving
  • Page 223 – FactData; These procedures require a further confirma
  • Page 224 – Pump Off; Zoom1 Off
  • Page 225 – The number in the; is displayed in the correspondung
  • Page 226 – The number in the; is displayed in the corresponding
  • Page 227 – Function Checks
  • Page 229 – Gasflow V2; Calibration Status
  • Page 230 – Chapter 7 Maintenance.
  • Page 231 – The first two lines show the remaining time
  • Page 232 – on how pressure is measured.
  • Page 234 – Alarms; Alarm Status
  • Page 235 – Info Menu; Installed software version
  • Page 236 – These two lines display the measuring ranges
  • Page 237 – Installed Options; Pump Yes
  • Page 239 – Maintenance & Procedures; Chapter 7
  • Page 241 – Once a year
  • Page 242 – Stop valve; stop; HAZARD FROM GASES
  • Page 243 – means of digital inputs or
  • Page 244 – Manual calibration
  • Page 245 – Preparing Calibrations
  • Page 248 – Calibration Improvement by Variable Valve Assignments; Why is assigning valves required?; to use one valve for different functions.; fixed assignment
  • Page 249 – internal; external; valves installed, open the; internal and external; valve assignment has to be done
  • Page 250 – If your analyzer provides internal valves, at
  • Page 251 – The exemplary settings on the previous page; Internal Valves Assignments; to be controlled by your analyzer, continue; valve block outlet; virtual
  • Page 252 – Failure
  • Page 253 – zero gas valve or span gas valve, whereat the
  • Page 255 – Manual Calibration; DOWN; tion gas is applied and flowing!; The first line gives you the choice to cancel; tion; Line 3 shows the calibration gas setup
  • Page 257 – Spanning
  • Page 259 – Supply all calibration gases with; To start a ZERO calibration for ALL channels
  • Page 260 – Zero All Calibration Procedure Flow Chart
  • Page 261 – purged; Gasflow V4; Zeroing; Gasflow Sample; seconds; either
  • Page 262 – To start a SPAN calibration for ALL channels
  • Page 263 – Span All Calibration Procedure Flow Diagram
  • Page 265 – To start a ZERO & SPAN calibration for ALL
  • Page 266 – Zero Span All Calibration Procedure Flow Diagram
  • Page 267 – Gasflow V4; ing; ) for all channels with the same zero gas
  • Page 269 – digital inputs; external valves and is limited to 3 procedures,; together with an external sample hand-; Remote Calibration
  • Page 271 – a duration of at minimum 2 seconds.
  • Page 273 – to not activate
  • Page 275 – Settings; Graphical Explanation of Interval Time Settings
  • Page 276 – menu serves as an
  • Page 277 – Verifying a Calibration; Select the component to be verified in the
  • Page 278 – selected gas and the measuring value (here:
  • Page 279 – Calibration Procedures
  • Page 281 – If your instrument is equipped with a handle; Opening X-STREAM Analyzers; 2 screws on top; Replacing Worn Out Sensors
  • Page 282 – Sash fasteners; To open a X-STREAM X2FD loosen the 20; housings; Depending on the individual analyzer con-
  • Page 283 – Electrochemical
  • Page 285 – GENERAL HINTS ON HANDLING THE SENSOR
  • Page 286 – xygen concentration.; Replacing Worn Out Sensors
  • Page 287 – • In instruments with internal heated box; eO2 sensor Unit; If your analyzer features the eO2 sensor at; (shown behind transparently
  • Page 288 – The sensor unit consists of a holder, an elec-; Sensors; Now re-assemble the sensor unit in reverse; Sensor block
  • Page 289 – • Connect a digital voltmeter (DVM) to; Strip P3 for sensor connection; Replacing the sensor if rear panel installed; Sensor
  • Page 290 – Disconnect the analyzer from power
  • Page 291 – Two versions of this sensor are available,; containing; acid gases, hydrocarbons or hydrogen; without; acid gases, hydrocarbons and hydrogen
  • Page 292 – Take off the signal plug at the sensor's end; sensor signal plug
  • Page 293 – Seal the open analyzer ́s gas fit; • If need be dry the housing after cleaning.
  • Page 294 – Save / Restore Configuration Data Sets; UTF-8 TeraTerm Pro with TTSSH2
  • Page 295 – On user request restore and; Overwrites on user request
  • Page 297 – Restore UserData to CfgData
  • Page 299 – Save / Restore CfgData to External Device; TeraTerm Pro with TTSSH2; MODB mode may be changed; Serial RS 232 Interface
  • Page 300 – Open the terminal software on your external; estore C; When the procedure has finished, the COM
  • Page 301 – to verify that the saved data on the external; Finally a status screen shows up, followed by
  • Page 302 – A screen appears to confirm the operation:
  • Page 303 – Troubleshooting; Chapter 8; line), gives hints on the potential causes
  • Page 304 – maintenance requests)
  • Page 305 – Check request
  • Page 307 – Description; Calibration; Unlinear
  • Page 308 – RangeOverflo; Function check
  • Page 313 – Solving Problems Not Indicated By Status Messages; The following table lists possible faults not; Solving Problems Not Indicated by Status Messages
  • Page 314 – P22 of board XPSA
  • Page 315 – heck jumpers on XDIO.
  • Page 317 – and clean gas paths if need be
  • Page 318 – Membrane of sample gas
  • Page 319 – Troubleshooting On Components; Measuring Points
  • Page 321 – Troubleshooting on Components
  • Page 322 – X-STREAM X2 Field housings and X2FD - How to Open
  • Page 325 – Remove the screws
  • Page 327 – Remove the white block.
  • Page 328 – Remove the teflon gasket.
  • Page 329 – Disassemble the lower block and
  • Page 330 – Replace the old with the new dia-
  • Page 331 – Remove the locking springs on
  • Page 332 – care of your marker (; new; Afterwards put in the new dia-
  • Page 333 – Assemble the pump assy in re
  • Page 334 – Install the cover and fix it with
  • Page 335 – The adjoining figure shows a; Signal connectors
  • Page 336 – Tighten the screw
  • Page 338 – To adjust the zero signal of this measuring cell
  • Page 339 – Check the solder bridges, lo; When the warmup time has; LED
  • Page 340 – Test connector; Locate test connector P4 to; measure the bridge voltage; is accessible on the main board
  • Page 341 – To; adjust the physical zero; Apply zero gas to the analyzer.
  • Page 342 – If 10V is not within the adjustable; der bridge LB3; The voltage should be
  • Page 343 – finetune the physical zero; Close solder bridge LB10.
  • Page 345 – Modbus Commands; Chapter 9; pdf; Modbus T; to a DHCP server via ethernet, it will receive
  • Page 346 – long word or floating point registers.; Modicon; registers use the following table:; Daniel; floating point
  • Page 347 – List of Parameters and Registers - Sorted by Tag Name
  • Page 367 – List of Parameters and Registers - Sorted by Registers
  • Page 385 – Service Information; merson Process Management
  • Page 386 – A comprehensive Factory Training Program; Asia Pacific Pte Limited
  • Page 387 – Dismounting & Disposal; Dismounting and Disposal; Dismounting and Diposal of the Analyzer
  • Page 388 – with the wast regulations, see instructions below.
  • Page 389 – Appendix; Modbus publication
  • Page 391 – Modbus Specification
  • Page 401 – A.2 EC Declaration of Conformity
  • Page 402 – Certificate of Compliance; The products listed below are eligible to bear the CSA; CSA Certificate of Compliance
  • Page 423 – A.6 Declaration of Decontamination
  • Page 425 – (Assignment of screw terminals adaptor: see XSTA on next page)
  • Page 426 – XSTA: Standard strip with standard and optional signals; PE; Common
  • Page 427 – IDX; Index
  • Page 429 – See also Troubleshooting; ave / Restore CfgData to External Device; SignalRange
  • Page 430 – Terminals and Sockets
  • Page 431 – See also Setup: Analog
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www.EmersonProcess.com

Instruction Manual

HASX2E-IM-HS
02/2012

Gas Analyzers

X-STREAM X2 Series

Instruction Manual

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Summary

Page 2 - ESSENTIAL INSTRUCTIONS; READ THIS PAGE BEFORE PROCEEDING!; The following instructions; use qualified personnel; All other marks are property of their respective owners.

ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, a...

Page 3 - Instruction Manual; TO; Table of contents; SHORT FORM GUIDE FOR THIS MANUAL; To find information about; startup procedures,

Emerson Process Management GmbH & Co. OHG TOC-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 TO C Table of contents SHORT FORM GUIDE FOR THIS MANUAL To find information about see chapter Safety instructions ..................................................... S The different instruments d...

Page 4 - able; Definitions

Emerson Process Management GmbH & Co. OHG TOC-2 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 T able of C onTenTs Introduction S-1 Definitions S-1 Terms Used in This Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-2 Symbols Used on and...

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