Page 2 - ESSENTIAL INSTRUCTIONS; READ THIS PAGE BEFORE PROCEEDING!; The following instructions; use qualified personnel; All other marks are property of their respective owners.
ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, a...
Page 3 - Instruction Manual; TO; Table of contents; SHORT FORM GUIDE FOR THIS MANUAL; To find information about; startup procedures,
Emerson Process Management GmbH & Co. OHG TOC-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 TO C Table of contents SHORT FORM GUIDE FOR THIS MANUAL To find information about see chapter Safety instructions ..................................................... S The different instruments d...
Page 4 - able; Definitions
Emerson Process Management GmbH & Co. OHG TOC-2 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 T able of C onTenTs Introduction S-1 Definitions S-1 Terms Used in This Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-2 Symbols Used on and...
Page 5 - Table of Contents; Chapter 3 Measuring Principles; Wiring Signal Inputs and; Chapter 5 Startup
Emerson Process Management GmbH & Co. OHG TOC-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 TO C Table of contents Table of Contents 2.2.1 X-STREAM X2GK: ½19 Inch T able -Top Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5 2.2.2 X-STREAM X2GP: 19 Inch T able -Top ...
Page 6 - ymbols; Chapter 6 User Interface and Software Menus 6-1; alibration
Emerson Process Management GmbH & Co. OHG TOC-4 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Table of Contents 5.2 Front Panel Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25.2.1 Display. . . . . . . . . . . . . . . . . . ...
Page 7 - ngoing C; Chapter 8 Troubleshooting; Indicated; Chapter 9 Modbus Functions 9-1
Emerson Process Management GmbH & Co. OHG TOC-5 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 TO C Table of contents Table of Contents 7.4.6 Resetting a Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-39 7.4.8 Cancelling an O ngoi...
Page 8 - Chapter 11 Dismounting and Disposal; A.1 Modbus Specification
Emerson Process Management GmbH & Co. OHG TOC-6 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Table of Contents Chapter 11 Dismounting and Disposal 11-1 11.1 Dismounting and Diposal of the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 Appendix A-1 A.1 ...
Page 10 - Cover for E
Emerson Process Management GmbH & Co. OHG TOC-8 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Index of Figures Fig. 3.8 Cover for E O2 Sensor Block At Rear Panel .........................................................3-10 Fig. 3.9 Trace Oxygen Sensor Design Principle .......................
Page 11 - Index of Figures
Emerson Process Management GmbH & Co. OHG TOC-9 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 TO C Table of contents Index of Figures Fig. 4-32: Loads in Series .....................................................................................................4-38Fig. 4-33: Loads in Paral...
Page 12 - ndex; xygen Measurement - Cross I
Emerson Process Management GmbH & Co. OHG TOC-10 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 i ndex of T ables Tab. 3-1: Paramagnetic Sensor - Cross Interferences (examples) . . . . . . . . . . . . . . . . . . . . . 3-6 Tab. 3-2: Solvent Resistant Paramagnetic Sensor - Approved Solvents ...
Page 13 - Safety Instructions; X2 series gas analyzers.; INTRODUCTION; Indicates an imperative operational procedure,
Emerson Process Management GmbH & Co. OHG S-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 S Safety Instructions The instruction manual contains information about the component assembly, function, installation, operation and maintenance of the X-STREAM ® X2 series gas analyzers. The manual...
Page 14 - TERMS USED IN THIS INSTRUCTION MANUAL; Protection Class IP66 / NEMA 4X
Emerson Process Management GmbH & Co. OHG S-2 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 TERMS USED IN THIS INSTRUCTION MANUAL Lower Explosion Limit (LEL) Volume ratio of flammable gas in air below which an explosive gas atmosphere will not be formed: the mixture of gas and air lacks su...
Page 15 - SYMBOLS USED ON AND INSIDE THE UNIT; dangerous voltages
Emerson Process Management GmbH & Co. OHG S-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 S Safety Instructions SYMBOLS USED ON AND INSIDE THE UNIT This symbol at the instrument ... ... means dangerous voltages may be accessible. Remo - ving covers is permitted only, if the instrument is ...
Page 16 - indicates notes relating to; SYMBOLS USED IN THIS MANUAL; accompanying information and instructions carefully.
Emerson Process Management GmbH & Co. OHG S-4 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 This symbol used in the manual ... ... means dangerous voltages may be exposed hot surfaces may be exposed possible danger of explosion toxic substances may be present substances harmful to health m...
Page 17 - INTENDED USE STATEMENT; SAFETY INSTRUCTIONS
Emerson Process Management GmbH & Co. OHG S-5 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 S Safety Instructions INTENDED USE STATEMENT X-STREAM series gas analyzers are intended to be used as analyzers for industrial pur-poses. They must not be used in medical, diagnostic or life support ...
Page 18 - AUTHORIZED PERSONNEL; • know the safety mechanisms and regulations.; ADDITIONAL LITERATURE
Emerson Process Management GmbH & Co. OHG S-6 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 AUTHORIZED PERSONNEL In-depth specialist knowledge is an absolutely necessary condition for working with and on the analyzer. Authorized personnel for installing, operating, servicing and maintainin...
Page 19 - INSTALLING AND CONNECTING THE UNIT; low voltage directive; OPERATING AND MAINTAINING THIS UNIT; identical type and with identical ratings. It is
Emerson Process Management GmbH & Co. OHG S-7 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 S Safety Instructions INSTALLING AND CONNECTING THE UNIT The following notices should be carefollowed to ensure compliance with the low voltage directive . 1. Suitable grounding connections should be...
Page 21 - TOXIC GASES
Emerson Process Management GmbH & Co. OHG S-9 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 S Safety Instructions TOXIC GASES This unit’s exhaust may contain toxic gases such as (but not limited to) e.g. sulfur dioxide. These gases can cause serious injuries. Avoid inhaling exhaust gases. C...
Page 24 - according to applicable regulations.; EXPLOSION HAZARD
Emerson Process Management GmbH & Co. OHG S-12 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 • The unit must be installed in a clean and dry area protected from strong vibrations and frost. • The unit must not be exposed to direct sunlight and sources of heat. Admissable ambient temperatur...
Page 25 - Chapter 1; Standard applications; echnical
Emerson Process Management GmbH & Co. OHG 1-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 Chapter 1 Technical description The following are the main features of the new Emerson Process Management X-STREAM gas analyzers in brief : • compact design with easily accessible internal components...
Page 27 - For ease of use, the operator can select one; x20 character alphanumeric display
Emerson Process Management GmbH & Co. OHG 1-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 1.1 Overview All X-STREAM gas analyzers feature an easy-to-use alphanumeric user interface, which displays measurement values, status and error messages, and menus for the input of parameters. For ea...
Page 28 - less steel) can be used, depending on the; tions on the configuration, ope
Emerson Process Management GmbH & Co. OHG 1-4 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 1.2 Configuration of Gas Lines 1.2 Configuration of Gas Lines Various materials are available to allow the analyzer to be customized to your needs. The materials used are selected based on the chara...
Page 29 - Configuration of
Emerson Process Management GmbH & Co. OHG 1-5 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 1.2 Configuration of Gas Lines 1.2.6 Optional Components for Gas Lines The analyzers can, as an option, be fitted with further components. Not all components are available for all analyzer types:• in...
Page 30 - The influence of varying temperatures can; Internal
Emerson Process Management GmbH & Co. OHG 1-6 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 1.2 Configuration of Gas Lines 1.2.6.6 Internal Temperature Sensors The influence of varying temperatures can be compensated for by the use of internal temperature sensors ( measurement specificatio...
Page 31 - separated from the electrical components; Optional Heated Area; Configuration of
Emerson Process Management GmbH & Co. OHG 1-7 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 1.2.6.7 Optional Heated Area The physical components can be optionally separated from the electrical components by means of a special box (not an option for ½ 19 in units). This can be done for one o...
Page 32 - Depending on the application and the selected; Gas Flow Diagram: Single Channel or in Series
Emerson Process Management GmbH & Co. OHG 1-8 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 1.2 Configuration of Gas Lines Depending on the application and the selected analyzer options, alternative gas line configu - rations are available, exemplified in the follo - wing diagram of a dual...
Page 33 - levels with a different resolution for example,; Status Relays; The contacts, which can take a maximum load
Emerson Process Management GmbH & Co. OHG 1-9 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 1.3 Interfaces 1.3.1 Analog Outputs Each X-STREAM analyzer is fitted with one output per channel as standard, which can transmit data on concentration levels to an external data acquisition system.T ...
Page 34 - allows communication with external data ac-; Optional Interfaces; Serial Interface Marking
Emerson Process Management GmbH & Co. OHG 1-10 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 1.3.3.1 Modbus Interface, Serial A serial interface with the Modbus protocol allows communication with external data ac- quisition systems. The interface enables the exchange and modification of me...
Page 35 - in groups of 9 or 18 (; Electrical details
Emerson Process Management GmbH & Co. OHG 1-11 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 1.3 Interfaces 1.3.3.3 Digital Outputs Digital outputs can be used for various pur - poses: • Issuing concentration alarms: Process control systems can detect when limits are exceeded and trigger ap...
Page 36 - or; optionally: vacuum fluorescent display
Emerson Process Management GmbH & Co. OHG 1-12 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 1.4 Overview of Analyzer Types 1.4 Comparison of the Various X-STREAM Analyzer Models 1 ⁄ 2 19 in housing, table-top or rackmountable, optional with carrying handle protection type: IP 20 1 ⁄ 1 19 ...
Page 37 - Overview of Analyzer Types
Emerson Process Management GmbH & Co. OHG 1-13 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 1 ⁄ 2 19 in housing, table-top or rackmountable, optional with carrying handle protection type: IP 20 1 ⁄ 1 19 in housing, table-top or rackmountable, protection type: IP 20 Stainless steel wallmoun...
Page 40 - 4x20 character alphanumeric display
Emerson Process Management GmbH & Co. OHG 1-16 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 1.5 X-STREAM X2GK Fig. 1-5: X-STREAM X2GK - Views 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure” key 6 “Enter” key 7 4 keys for adjustment and menu selectio...
Page 43 - Rear view
Emerson Process Management GmbH & Co. OHG 1-19 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 Fig. 1-6: X-STREAM X2GP - Views 1.6 X-STREAM X2GP 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure” key 6 “Enter” key 7 4 keys for adjustment and menu selection...
Page 45 - For further information, see; Special components
Emerson Process Management GmbH & Co. OHG 1-21 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 The service interface is elec-trically connected to the unit’s electronic components. If it is incorrectly handled, damage to the unit may result. The service Interface may only be used by EMERSON s...
Page 46 - X-STREAM X2XF Field Housings - Front Views; HEAVY INSTRUMENT; XLF
Emerson Process Management GmbH & Co. OHG 1-22 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Fig. 1-7: X-STREAM X2XF Field Housings - Front Views 1.7 X-STREAM X2XF Field Housings HEAVY INSTRUMENT X-STREAM field housings, intended for outside and wall mounted use, weigh approx. (XLF) 26 kg ...
Page 47 - X-STREAM X2XF Field Housings - Front Panel
Emerson Process Management GmbH & Co. OHG 1-23 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 1.7 X-STREAM X2XF Field Housings Fig. 1-8: X-STREAM X2XF Field Housings - Front Panel 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure” key 6 “Enter” key 7 4 ke...
Page 48 - Cable gland for power cable
Emerson Process Management GmbH & Co. OHG 1-24 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 1.7 X-STREAM X2XF Field Housings Fig. 1-9: X-STREAM XLF - Bottom and Side View 1 Cable gland for power cable 2 Cable glands for signal cables 3 4 brackets for wall-mounting 4 Gas in- & outlets ...
Page 49 - Screw-type terminals for signal cables
Emerson Process Management GmbH & Co. OHG 1-25 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 1.7 X-STREAM X2XF Field Housings Fig. 1-10: X-STREAM XLF - Power Supply and Signal Terminals 1 Screw-type terminals for signal cables 2 Power line filter 3 Cable glands 4 Power supply terminals with...
Page 50 - A n a l y z e r w i t h n o n - s p a r k i n g p r o t e c t i o n f o r; DANGER OF EXPLOSION
Emerson Process Management GmbH & Co. OHG 1-26 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 1.7.1 Field Housing for Installation in hazardous Areas (Ex-Zones) Special X-STREAM field housing analyzer mo - dels can be used in Ex-zones 2 or Division 2: X-STREAM XLFN/XXFN: A n a l y z e r w i...
Page 51 - used in other tough environments.; Front panel; . The LEDs are activated in line; Electrical connections
Emerson Process Management GmbH & Co. OHG 1-27 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 1.8 X-STREAM X2FD 1.8 X-STREAM X2FD: Cast Aluminum Flameproof Housing The most obvious X-STREAM 2FD analyzer feature is its flameproof housing (Fig. 1-10). This enables its use in Ex-zone 1 hazardou...
Page 55 - Terminals for signal cables (shown fully populated)
Emerson Process Management GmbH & Co. OHG 1-31 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 1.8 X-STREAM X2FD 1 Terminals for signal cables (shown fully populated) 2 Power line filter 3 Cable inlets for power and signal cables Fig. 1-14: X-STREAM X2FD - Terminals (shown with front panel re...
Page 57 - echnical data; Chapter 2; Common technical data
Emerson Process Management GmbH & Co. OHG 2-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 2 T echnical data Chapter 2 Technical data This chapter contains all the technical details of the analyzers, divided into common and model-specific data. Common technical data page 2-2 X-STREAM X2GK ...
Page 58 - Installation site
Emerson Process Management GmbH & Co. OHG 2-2 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 2.1 Common Technical Data 2.1 Common Technical Data Installation site Humidity (non-condensing) < 90 % RH at +20 °C (68 °F) < 70 % RH at +40 °C (104 °F) Degree of pollution 2 Installation cate...
Page 59 - Interfaces, signal inputs and outputs; relay outputs; Control signals for; Common Technical Data
Emerson Process Management GmbH & Co. OHG 2-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 2 T echnical data Interfaces, signal inputs and outputs Interface signals are accessed in different ways depending on the analyzer model. (This does not apply to Ethernet, which always uses RJ45): X-...
Page 60 - Activate sample gas pump
Emerson Process Management GmbH & Co. OHG 2-4 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 2.1 Common Technical Data Optional interfaces for all models 1 Modbus interface RS 485 (2 or 4 wire) optional: RS 232 Ethernet (RJ45 socket) Digital inputs and outputs 7 or 14 digital inputs max. 30...
Page 61 - ⁄219 Inch Table-Top Unit
Emerson Process Management GmbH & Co. OHG 2-5 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 2 T echnical data 2.2.1 X-STREAM X2GK: ½19 Inch Table-Top Unit 2.2.1 Model-S pecific Technical Data: X-STREAM X2GK Fig. 2-1: X-STREAM X2GK - Dimensions 2.2 Model-Specific Technical Data All dimension...
Page 62 - or affixing frame & handle
Emerson Process Management GmbH & Co. OHG 2-6 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 2.2.1 Model-S pecific Technical Data: X-STREAM X2GK Front panel detail 6 screws (M 2.5) for rack mounting or affixing frame & handle Frame and handle detail Note!All shown variable options are i...
Page 63 - pecific; Housing; Instrument data; Signal inputs and outputs
Emerson Process Management GmbH & Co. OHG 2-7 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 2 T echnical data 2.2.1 Model-S pecific Technical Data: X-STREAM X2GK Housing admissible operational ambient temperature: 0 °C to +50 °C (32 to 122 °F) admissible ambient temperature for storage: -20...
Page 64 - Model UPS 01 T; Nominal input voltage; Connection via rubber connector; Power input fuses; The PSU does not include user-replaceable; Nominal output voltage; Output; Weight; Safety
Emerson Process Management GmbH & Co. OHG 2-8 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 2.2.1 Model-S pecific Technical Data: X-STREAM X2GK 2.2.1.1 Data for Optional External Power Supply Units Model UPS 01 T This PSU can be ordered as an option for supplying power to one table-top uni...
Page 65 - UPS 01 T Power Supply Unit
Emerson Process Management GmbH & Co. OHG 2-9 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 2 T echnical data 2.2.1 Model-S pecific Technical Data: X-STREAM X2GK 275.3 105.9 54.2 57.7 Fig. 2-3: UPS 01 T Power Supply Unit IEC power input socket PE Dimensions (approx. values in [mm]) Pin 1: M...
Page 66 - A or 10 A table-top PSU; (Configured by manufacturer as per order.; dimensions; IEC power input connector with fuse-holder
Emerson Process Management GmbH & Co. OHG 2-10 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 This PSU can be optionally ordered for powering 2 table-top units with a single common power supply. Model: 5 A or 10 A table-top PSU Recommended clearance for cooling 15 mm (0.6 in) in front and b...
Page 67 - Certification
Emerson Process Management GmbH & Co. OHG 2-11 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 2 T echnical data Power input fuses Data for fuse link: AC 230 V / T 6.3 A / 5x20 mm Nominal output voltage 24 V (+ 5 %, -1 %) Power consumption max. 5 A or 10 A Output two 3-pin XLR sockets Efficie...
Page 68 - Strain relief
Emerson Process Management GmbH & Co. OHG 2-12 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 2.2.2 Model-S pecific Technical Data: X-STREAM X2GP 2.2.2 X-STREAM X2GP: 19 Inch Table-Top and Rack-Mount Models Fig. 2-5: X-STREAM X2GP - Dimensions approx. values in mm [ins] Strain relief bracke...
Page 70 - X-STREAM X2GP - Power Supply and Signal Connections; Strain relief with cable shield
Emerson Process Management GmbH & Co. OHG 2-14 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Fig. 2-6: X-STREAM X2GP - Power Supply and Signal Connections Signal inputs and outputs As standard, signal cables are connected using Submin-D plugs or sockets on the unit’s rear panel (except Eth...
Page 71 - All dimensions in
Emerson Process Management GmbH & Co. OHG 2-15 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 2 T echnical data 2.2.3 Model-S pecific Technical Data: X-STREAM X2XF Field Housings 2.2.3 X-STREAM X2XF: Single (XLF) or Dual (XXF) Compartment Field Housing Fig. 2-8: X-STREAM XLF - Dimensions All...
Page 73 - Power supply
Emerson Process Management GmbH & Co. OHG 2-17 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 2 T echnical data Power supply Nominal input voltage 100–240 V 50/60 Hz, wide range power supply unit Input voltage range 85–264 V , 47–63 Hz Nominal input current XLF standard 1.3–0.7 A max. with t...
Page 74 - Depending on the actual analyzer configuration
Emerson Process Management GmbH & Co. OHG 2-18 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Fig. 2-10: X-STREAM X2XF Field Housings - Power Supply Terminals / Fuse Holders Signal inputs and outputs All signal cables are connected to internal screw-type terminals located in the front area ...
Page 75 - Cable inlets; Transport lugs to be removed after installation
Emerson Process Management GmbH & Co. OHG 2-19 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 2 T echnical data 2.2.4 X-STREAM X2FD: Flameproof Housing Housing Permissible operational ambient temperature -20 °C to +50 °C (-4 °F to 122 °F) Permissible ambient temperature for storage -20 °C to...
Page 76 - Power terminals with integrated
Emerson Process Management GmbH & Co. OHG 2-20 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Fig. 2-13: X-STREAM X2FD - Power Supply Terminals / Fuse Holders 3 2 4 1 Power supply Nominal input voltage 100–240 V 50/60 Hz, global power supply unit Input voltage range 85–264 V , 47–63 Hz Nomi...
Page 78 - The name plate provides details on the confi; Serial number
Emerson Process Management GmbH & Co. OHG 2-22 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 2.3 Information on Name Plate 2.3 Information on Name Plate Fig. 2-15: Analyzer Name Plate (examples) The name plate provides details on the confi - guration of the unit, installed measuring tech-n...
Page 79 - Measuring; Chapter 3
Emerson Process Management GmbH & Co. OHG 3-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 3 Measuring Principles Chapter 3 Measuring Principles 3.1 Infrared Measurement (IR) Ultraviolet Measurement (UV) 3.1.1 IntrinzX Technology X-STREAM series analyzers support several measuring principl...
Page 81 - NDIR Detector; Compensation chamber; connected via a small channel (
Emerson Process Management GmbH & Co. OHG 3-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 3 Measuring Principles 3.1 Infrared (IR) and Ultraviolet (UV) Measurement 3.1.2 NDIR Detector Fig. 3-2: Gas detector design principle Compensation chamber Fill nozzle Absorption chamber Connecting ch...
Page 82 - 0 Filter for pyro detector assembly; The radiation emitted by an IR or UV/EDL
Emerson Process Management GmbH & Co. OHG 3-4 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 3.1 Infrared (IR) and Ultraviolet (UV) Measurement Fig. 3-3: Photometer assembly principle 3.1.3 Technical Implementation 1 UV source2 Adaptor cell3 Analysis cell (internal view)4 Filter cell5 UV de...
Page 83 - Oxygen Measurement; Assembly principle
Emerson Process Management GmbH & Co. OHG 3-5 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 3 Measuring Principles 3.2 Oxygen Measurement 3.2 Oxygen Measurement Two different principles are used for mea-suring oxygen concentrations. The currently used principle is given by the channel code ...
Page 84 - The Table below by selected gases shows,
Emerson Process Management GmbH & Co. OHG 3-6 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 3.2 Oxygen Measurement Cross Interferences By Accompanying Gases The Table below by selected gases shows, how accompanying gases interfere the pa-ramagnetic oxygen measurement. A more comprehensive ...
Page 85 - Oxygen Measurement; approved solvents; Applications With Corrosive Or Solvent Components; Special paramagnetic oxygen sensors are; A316 stainless steel, viton ‘O’ ring, boro
Emerson Process Management GmbH & Co. OHG 3-7 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 3 Measuring Principles 3.2 Oxygen Measurement Tab. 3-2: Solvent resistant paramagnetic sensor - approved solvents Tab. 3-3: Solvent resistant paramagnetic sensor - medium affected materials Applicati...
Page 86 - This sensor utilizes the principle of galvanic; Assembly Principle; The gold electrode is integrated solid with the; Sensor inserted
Emerson Process Management GmbH & Co. OHG 3-8 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 3.2 Oxygen Measurement 3.2.2 Electrochemical Measurement This sensor utilizes the principle of galvanic cells, fig. 3-5 shows the design. For storage and handling instructions, and safety data Chapt...
Page 87 - terion for end of lifetime: The sensor is weared
Emerson Process Management GmbH & Co. OHG 3-9 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 3 Measuring Principles 3.2 Oxygen Measurement Fig. 3-7: Electrochemical reaction of Oxygen Sensor Resistance (6) Thermistor (5) (11) (red) (black) (+) Lead anode (1) (-) Gold cathode (2) Electrochemi...
Page 88 - sensitivity. The output signal; Gas; Carbon monoxide CO; for anorganic gases containing chlorene or; Cover for eO2 sensor block at rear panel
Emerson Process Management GmbH & Co. OHG 3-10 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 3.2 Oxygen Measurement 3.2.2.1 Special Hints Due to the measuring principle the electro-chemical oxygen cell requires a minimum internal consumption of oxygen (residual humidity avoids drying of th...
Page 89 - Trace Oxygen Measurement; Trace Oxygen sensor design principle; The sensor consists of a cathode and anode; OH; THEORY OF TECHNOLOGY; The representative half cell reactions are:
Emerson Process Management GmbH & Co. OHG 3-11 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 3 Measuring Principles 3.2.3.1 Special Hints For trace oxygen measurements (tO 2 )another electrochemical sensor technology is used, see Fig. 3-9. The sensor is a self contained disposable unit whic...
Page 90 - ) or sample gas as soon as; of higher than normal levels of oxygen at the; Fig. 3.10 Cover for tO2 sensor block at rear panel
Emerson Process Management GmbH & Co. OHG 3-12 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 performance or damage to the sensor. Do not remove the sealing caps until all associated sample handling components are installed and the instrument is fully ready for installa-tion.After replaceme...
Page 91 - Thermal Conductivity Measurement; ties
Emerson Process Management GmbH & Co. OHG 3-13 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 3 Measuring Principles 3.3 Thermal Conductivity Measurement 3.3 Thermal Conductivity Measurement Thermal conductivity is the property of a ma- terial that indicates its ability to conduct heat. Ther...
Page 92 - steel or hastelloy contains two gas paths.; thermal isolation removed
Emerson Process Management GmbH & Co. OHG 3-14 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 3.3.2 Technical Implementation A block made either of aluminum, stainless steel or hastelloy contains two gas paths. Both, the volume of the block and the mass of the sensors have been minimized in...
Page 93 - T h e Tr a c e M o i s t
Emerson Process Management GmbH & Co. OHG 3-15 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 3 Measuring Principles 3.4 Trace Moisture Measurement Fig. 3-14: Trace Moisture Sensor Assembly 1 Sensor 2 Sensor block 3 Gas connections 3.4 Trace Moisture Measurement 1 2 3 T h e Tr a c e M o i s ...
Page 94 - tion procedure, it might end up with a
Emerson Process Management GmbH & Co. OHG 3-16 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 3.4 Trace Moisture Measurement 3.4.1 Special Operating Conditions The sensor is completely calibrated with all calibration data stored in its flash memory and does not require recalibration:• If th...
Page 95 - Trace Moisture Measurement
Emerson Process Management GmbH & Co. OHG 3-17 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 3 Measuring Principles 3.4 Trace Moisture Measurement 3.4.2 Accompanying Gases Component Maximum Permitted Concentration / ppm Maximum Permitted Dew- point / °C Acetylene (Ethyne) C 2 H 2 1 -20 Ammo...
Page 97 - Measurement Specifications; Consult with Emerson for gases / configurations not listed.
Emerson Process Management GmbH & Co. OHG 3-19 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 3 Measuring Principles 3.5 Measurement Specifications 3.5 Measurement S pecifications Tab. 3-8: Gas Components and Measuring Ranges, Examples Sample gas components and measuring ranges (standard con...
Page 98 - The specifications given in these tables al; l o g o u t p u t s p e c i f i c a t i o n s t o; Important Notes Concerning Measurement Specification Data
Emerson Process Management GmbH & Co. OHG 3-20 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 3.5 Measurement Specifications Tab. 3-9: IR, UV, VIS, TCD - Measurement Performance Specifications The specifications given in these tables al - ways apply to the physical measuring ranges, as list...
Page 101 - Installation; Chapter 4; HAZARDS FROM MISSING INFORMATION; Analyzer
Emerson Process Management GmbH & Co. OHG 4-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation Chapter 4 Installation This chapter describes the correct installation procedure for the various X-STREAM analyzer versions. On receipt, check the packaging and its contents thoroughly...
Page 102 - In order to comply with regulations on elec-; ELECTRICAL SHOCK HAZARD
Emerson Process Management GmbH & Co. OHG 4-2 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 4.2 Installation - Introduction In order to comply with regulations on elec- tromagnetic compatibility, it is recommended to use only shielded cables which can be supplied by Emerson Process Managem...
Page 103 - Gas Conditioning; to ensure that the dew point of the gases is at; free of dust and; need
Emerson Process Management GmbH & Co. OHG 4-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation 4.3 Installation - Gas Conditioning 4.3 Gas Conditioning If moisture cannot be avoided, it is necessary to ensure that the dew point of the gases is at least 10 °C (18 °F) below the am...
Page 104 - Case purge option; at least should be of quality 5.0, which; the values given in the
Emerson Process Management GmbH & Co. OHG 4-4 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Case purge option The purge medium (e.g. to minimize CO 2 interference or for enhanced safety when measuring corrosive or poisonous gases) • must be dry, clean and free of corro-sives or components ...
Page 105 - TOXIC GAS HAZARDS
Emerson Process Management GmbH & Co. OHG 4-5 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation 4.4 Installation - Gas Connections TOXIC GAS HAZARDS Take care that all external gas pipes are connected in the described way and that they are gastight to avoid leakages! Faulty conne...
Page 107 - Electrical Connections
Emerson Process Management GmbH & Co. OHG 4-7 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation 4.5 Electrical Connections 4.5 Installation - Electrical Connections ELECTRICAL SHOCK HAZARD Only qualified personnel, observing all applicable technical and legal requirements, may in...
Page 108 - Important note for
Emerson Process Management GmbH & Co. OHG 4-8 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 4.6 Analyzer S pecific Instructions for Installation 4.6 Analyzer S pecific Instructions for Installation Important note for X-STREAM X2FD! Due to the special conditions which must be observed when ...
Page 109 - rated in a horizontal position.
Emerson Process Management GmbH & Co. OHG 4-9 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation Plugs and sockets required for the electrical connections are on the rear panel of the unit (Fig. 4-5).X-STREAM X2GK analyzers are powered by an internal wide range power supply for wo...
Page 110 - avoids confusion in case the analyzer ever has to be disconnected.; Modbus interface
Emerson Process Management GmbH & Co. OHG 4-10 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 The number and configuration of the gas inlets and outlets vary from model to model and are indicated on the notice on the rear of the instrument. To simplify installation, we recommend labelling t...
Page 111 - Configuration of relay contacts
Emerson Process Management GmbH & Co. OHG 4-11 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation 4.6.1 Installation - X-STREAM X2GK Signal inputs and outputs The number of signal outputs actually available varies according to the unit’s configuration. Analog signals Relay outputs...
Page 112 - Ethernet connector; X-STREAM analyzers are classified as DTE; Common Common Common
Emerson Process Management GmbH & Co. OHG 4-12 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Fig. 4-7: Plug X2 - Modbus interface Modbus interface For specifications and notes on control, see chapter 7 4.6.1 Installation - X-STREAM X2GK Pin 1 Pin 8 Ethernet connector Notes!Consider the ins...
Page 113 - Digital inputs; The configuration illustrated
Emerson Process Management GmbH & Co. OHG 4-13 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation 4.6.1 Installation - X-STREAM X2GK Fig. 4-8: Socket X4 - Pin configuration Digital inputs Type: 9 outputs, dry relay change-over ontacts, can be used as normally open (NO) or normally...
Page 114 - DC supply
Emerson Process Management GmbH & Co. OHG 4-14 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 4.6.1 Installation - X-STREAM X2GK Power supply 24 VDC is supplied to the unit by means of a three-pin XLR connector on the rear panel of the instrument.Depending on the order, the following is sup...
Page 116 - indicated on the notice on the rear of the instrument.
Emerson Process Management GmbH & Co. OHG 4-16 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 The number and configuration of the gas inlets and outlets vary from model to model and are indicated on the notice on the rear of the instrument. To simplify installation, we recommend labelling t...
Page 120 - To connect any serial interface, the adapter; Connector for plug X1 (on reverse side); Recommended wire gauge:; Assignment of serial interface terminals
Emerson Process Management GmbH & Co. OHG 4-20 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Pin Signal P2.1 Channel 1, (+) 4 (0)–20 mA P2.2 Channel 1, GND P2.3 Channel 2, (+) 4 (0)–20 mA P2.4 Channel 2, GND P2.5 Channel 3, (+) 4 (0)–20 mA P2.6 Channel 3, GND P2.7 Channel 4, (+) 4 (0)–20 m...
Page 122 - Configuration of XSTD terminal adapter; An XSTD adapter can optionally be used to; The configuration illustrated here is that of
Emerson Process Management GmbH & Co. OHG 4-22 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Pin Signal P3.1 Input 1 P3.2 Input 2 P3.3 Input 3 P3.4 Input 4 P3.5 Input 5 P3.6 Input 6 P3.7 Input 7 P3.8 GND for inputs 1-7 P3.9 unused P3.10 Output 5, NC P3.11 Output 5, NO P3.12 Output 5, COM P...
Page 123 - Fitted with four eyebolts and featuring IP66 /
Emerson Process Management GmbH & Co. OHG 4-23 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation 4.6.3 Installation - X-STREAM X2XF Field Housings 4.6.3 X-STREAM X2XF Field Housings (Single X LF; Dual XXF) Fitted with four eyebolts and featuring IP66 / Type 4X protection, the X-S...
Page 125 - internal screw-type terminals. This requires; Glands for signal cables; Note on variation XXF!; GASKETS AT LOW TEMPERATURES
Emerson Process Management GmbH & Co. OHG 4-25 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation Fig. 4-20: X-STREAM X2XF Field Housings - Arrangement of Terminals, Cable Glands and Gas Fittings 4.6.3 Installation - X-STREAM X2XF Field Housings Power and signal cables are connect...
Page 126 - Preparation of signal cables
Emerson Process Management GmbH & Co. OHG 4-26 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 All signal cables are connected to screw-type terminals located inside the housing. Access to the internal components is gained by relea - Preparation of signal cables Recommended wire gauge: 0.14…...
Page 128 - Analog signal output specification:; Configuration of relay output termi
Emerson Process Management GmbH & Co. OHG 4-28 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 4.6.3 Installation - X-STREAM X2XF Field Housings Fig. 4-21: Terminal block X1 - Analog signals and relay outputs 1-4 Note!Consider the installation notes in section 4.5 and the notes on installing...
Page 129 - See table below
Emerson Process Management GmbH & Co. OHG 4-29 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation 4.6.3 Installation - X-STREAM X2XF Field Housings Modbus interface Specification and interface control: Chapter 9 Fig. 4-22: Terminal block X1 - Modbus interface Notes!Consider the in...
Page 130 - is supplied with the unit and requires no spe-
Emerson Process Management GmbH & Co. OHG 4-30 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 4.6.3 Installation - X-STREAM X2XF Field Housings If fitted, the optional RJ45 connection is loca - ted on an electronics board in the card cage section of the unit (Fig. 4-9, pg. 4-23). To install...
Page 131 - The configuration illustra
Emerson Process Management GmbH & Co. OHG 4-31 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation 4.6.3 Installation - X-STREAM X2XF Field Housings Fig. 4-24: Terminal blocks for digital inputs and outputs Digital inputs Quantity: 9 (1 terminal block) or 18 (2 terminal blocks), dr...
Page 132 - Connecting the power cord; Feed the power cable through the cable; Live L
Emerson Process Management GmbH & Co. OHG 4-32 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Connecting the power cord The power cord is connected to screw-type terminals located inside the housing. Supported wire cross sections: 0.2…4 mm 2 (24…12 AWG), no need to use wire end sleeves Cabl...
Page 133 - ELECTRICAL SHOCK HAZARD BY MISSING EARTHING CONDUCTOR; To achieve best and proper measuring results
Emerson Process Management GmbH & Co. OHG 4-33 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation 4.6.3 Installation - X-STREAM X2XF Field Housings ELECTRICAL SHOCK HAZARD BY MISSING EARTHING CONDUCTOR Before completing the electrical connection of the instrument, verify cables ar...
Page 134 - with respect to emission and interference resi-; Electrical Shielding Of Cables; tic interference, it is necessary to take care
Emerson Process Management GmbH & Co. OHG 4-34 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 4.7 Notes On Wiring Signal Inputs and Outputs 4.7 Installation - Notes on Wiring Emerson Process Managament has made every effort during the development process to ensure that the X-STREAM analyzer...
Page 135 - against external interference, and inter-
Emerson Process Management GmbH & Co. OHG 4-35 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation On-site conditions often differ from test environments and may require special pre-cautions. Such a case arises when strong electromagnetic fields which could induce an interference c...
Page 136 - release the contact part down onto the
Emerson Process Management GmbH & Co. OHG 4-36 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 X-STREAM X2GP with screw-type terminal adapters In order to avoid measured values being influ - enced by external interference signals when terminal adapters are in use, the signal cable shieldings...
Page 137 - Loads which draw a current in excess of the
Emerson Process Management GmbH & Co. OHG 4-37 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 4 Installation 4.7.2 Wiring Inductive Loads Switching inductive loads creates electroma-gnetic interference: When an inductive load (e.g. relay, valve) is switched off, the magnetic field resists th...
Page 138 - Frequently, several loads in one system are; avoid; connected the loads in series:; I t i s r e c o m m e n d e d; t h a t t h e l o a d s
Emerson Process Management GmbH & Co. OHG 4-38 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Frequently, several loads in one system are controlled by several analyzer outputs, whe - reby the power for the loads derives from a common source. Special care is needed when wiring the loads to ...
Page 139 - Startup; Chapter 5; What hardware is installed?; OPERATION AT LOW TEMPERATURES
Emerson Process Management GmbH & Co. OHG 5-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup Chapter 5 Startup Once the unit has been unpacked and in - stalled, it is recommended to first check the settings and if necessary adjust them to the user’s needs. e.g: • What hardware is i...
Page 140 - German, Italian, Portuguese and Spanish in; Front Panel Elements; Three LEDs on the front panel enable the
Emerson Process Management GmbH & Co. OHG 5-2 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 All X-STREAM X2 gas analyzers have an alphanumeric display with four lines of 20 characters to display measuring and status information and the easy-to-use menu-based user interface for entering par...
Page 141 - Display; The display has 4x20 characters, either li-; Status LED; Three status LED indicate the unit’s status,
Emerson Process Management GmbH & Co. OHG 5-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup 5.2.1 Display The display has 4x20 characters, either li- quid crystal or vacuum fluorescent (LCD or VFD).What information is displayed depends on the currently displayed menu. 5.2.2 Status...
Page 142 - Six keys enable the use of the menu system.; ENTER; Confirms new entry; MEASURE; when currently in a line begin; Front Panel Elements
Emerson Process Management GmbH & Co. OHG 5-4 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 5.2.3 Keys Six keys enable the use of the menu system. Depending on the operational mode (measu- ring, browsing menus, editing) they have the following functions: ENTER key: Mode Function Measuring ...
Page 143 - LEFT; RIGHT; Mode
Emerson Process Management GmbH & Co. OHG 5-5 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup LEFT key: Mode Function Measuring L e a v e s t h e m e a s u r e m e n t display Browsing Goes up 1 level or page in menu system Editing Moves cursor 1 space Leaves channel selection Cance...
Page 144 - Within Process Descriptions; Setup; for Output1 is displayed; In the following sections, the symbols and; Within Text; Menu
Emerson Process Management GmbH & Co. OHG 5-6 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 5.3 Symbols Used 5.3 Symbols Used Symbol Description Within Process Descriptions Setup.. Menu title Setup.. Analog outputs.. Parent ( Setup ) and current Menu ( Analog outputs ) Analog outputs.. Out...
Page 145 - Navigating and Editing
Emerson Process Management GmbH & Co. OHG 5-7 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup 5.4 Software The analyzer software displays measure-ment results and status messages, allows parameters to be set and edited and allows maintenance functions (e.g. calibration) to be carrie...
Page 146 - Line 1; automatically
Emerson Process Management GmbH & Co. OHG 5-8 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Editing Editing mode enables the setting of a parame - ter. It is initiated by pressing the 8 key. The cursor is now placed over the last cha-racter of the current value. Pressing the keys change...
Page 147 - Select component
Emerson Process Management GmbH & Co. OHG 5-9 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup 5.4.2 Access Levels Access levels can be used to prevent changes to parameters by unauthorised personnel. The X-STREAM menu system supports four prioritized access levels which can be acti ...
Page 148 - displayed to assist or inform the user (the two
Emerson Process Management GmbH & Co. OHG 5-10 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 5.4.3 Special Messages Depending on the last action performed by the user, one of the following messages may be displayed to assist or inform the user (the two confirmation messages are displayed o...
Page 149 - MEASUREMENT DISPLAY
Emerson Process Management GmbH & Co. OHG 5-11 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup 5.5 Powering Up When the unit is powered up, a series of in-ternal tests is automatically performed. During this time the front panel keys are disabled, The measurement display is shown • ...
Page 150 - until the intended language is set.; Selecting the Language; following sequence of keypresses (starting at
Emerson Process Management GmbH & Co. OHG 5-12 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 If the analyzer is operational and it becomes clear that the incorrect language has been set, which is unintelligible to the operator, the 5.6 Selecting the Language The DOWN key changes the langua...
Page 151 - wed; Checking the Settings; Set the preferred language for the software
Emerson Process Management GmbH & Co. OHG 5-13 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup 5.7 Checking the Settings Language.. Setup.. Display.. Starting with the measurement display (5.5.2, page 5-11), pressing any key except the MEASURE key will access the MAIN MENU; from her...
Page 152 - The cursor is now in the “In/Outputs” line; on the configuration of the unit.; All X-STREAM gas analyzers can be fitted
Emerson Process Management GmbH & Co. OHG 5-14 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 5.7 Checking the Settings The cursor is now in the “In/Outputs” line over an arrowhead. Press the DOWN key to display the next menu page and open the INSTALLED OPTIONS submenu. InstalledOptions.....
Page 153 - MODB RTU
Emerson Process Management GmbH & Co. OHG 5-15 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup 5.7 Checking the Settings Protocol: MODB RTU MODB Mode: 32Bit ID number: 2 Interface: RS485/2w Baud rate: 19200 Parity: No In the two pages of the COMMUNICATION menu, you can verify th...
Page 154 - of the measurement display. The following; Blank; The measurement units for the displayed
Emerson Process Management GmbH & Co. OHG 5-16 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 5.7 Checking the Settings Check the settings for the measurement dis-play, temperature and pressure units, and for menu access: use the DOWN and ETER keys to access the submenus . If a setting is n...
Page 155 - Calibration gases; Calibration Setup
Emerson Process Management GmbH & Co. OHG 5-17 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup Multi-channel unit:Select the component to be set in the gas component selection menu. Once the display settings have been checked, press the LEFT key to return to the SETUP menu, then ope...
Page 156 - outputs and concentration limits alarms during
Emerson Process Management GmbH & Co. OHG 5-18 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 5.7 Checking the Settings This prevents calibration from being perfor - med when the incorrect gas is supplied (e.g. span gas calibration using zero gas), which would result in an incorrectly confi...
Page 157 - The first line allows the user to enter the cur
Emerson Process Management GmbH & Co. OHG 5-19 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup The first line allows the user to enter the cur - rent air pressure manually when no pressure sensor is installed, or to read the current pressure when a sensor is installed ( INSTALLED OP...
Page 158 - Press the LEFT key to return to the SETUP; Setting the Analog Outputs; Analog outputs
Emerson Process Management GmbH & Co. OHG 5-20 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 5.7 Checking the Settings Press the LEFT key to return to the SETUP menu, and then open the IN/OUTPUTS menu. and from there the ANALOG OUTPUTS menu. 5.7.4 Setting the Analog Outputs Analog outputs ...
Page 159 - Analog Output Signals: Settings and Operational Modes
Emerson Process Management GmbH & Co. OHG 5-21 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup 5.7 Checking the Settings Operational modes conforming to NAMUR 43 recommendations (NE 43) The modes described so far do not generate any signal which would allow the detection of a failur...
Page 160 - Yes; When
Emerson Process Management GmbH & Co. OHG 5-22 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 5.7 Checking the Settings Analog outputs SignalRange: 0-20mA Hold on cal: Yes Page 1 The behaviour of the outputs during calibrati - on can also be set on page 1 of the ANALOG OUTPUTS menu (“Hold...
Page 161 - Value
Emerson Process Management GmbH & Co. OHG 5-23 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup Signal: Comp-1LowScale: 0 ppmHighScale: 1000 ppm Zoom.. The “Signal” parameter defines the value to be sent to the selected output. The following options (partly dependent on the number ...
Page 162 - The last line on this menu allows the zoom; Zoom
Emerson Process Management GmbH & Co. OHG 5-24 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 The last line on this menu allows the zoom function of the analog output to be set when that output has been assigned the Zoom signal.This function allows a part of the signal range, specified by “...
Page 165 - as; analog outputs; previous; HighScale
Emerson Process Management GmbH & Co. OHG 5-27 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup 5.7 Checking the Settings 5.7.4.1 References to the Accuracy of the Analog Outputs Scaling or zooming relates to the analog outputs only and does not affect front panel display nor serial ...
Page 166 - Low
Emerson Process Management GmbH & Co. OHG 5-28 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 5.7 Checking the Settings Level1: 100 ppm Function: Low Level2: 500 ppm Function: High Press the LEFT key until the SETUP menu is displayed, then select “Alarms” and open the submenu. If you are us...
Page 167 - determines the; range for concentration; from the value of this parameter: The result; Parameter on Concentration Alarm Limits
Emerson Process Management GmbH & Co. OHG 5-29 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup 5.7 Checking the Settings The “SpanRange” parameter is displayed in the INFO - RANGE menu ( 6.2.5.1, page 6-62) and is always given as the percentage of the upper range limit of the select...
Page 168 - specified on time of order.
Emerson Process Management GmbH & Co. OHG 5-30 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 5.7 Checking the Settings Note!Off FS is preset by default unless otherwise specified on time of order. • Low pre-alarm and main alarm: A pre-alarm and a main alarm are set for falling concentraion...
Page 169 - An alarm results in the assigned relay being; Limits D; Defining a window; If a window between an upper and a lower
Emerson Process Management GmbH & Co. OHG 5-31 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup Standard mode: An alarm results in the assigned relay being activated.Settings: • Level 1 > Level 2 • Level 1-Function: High • Level 2-Function: Low If an alarm is active, a correspondi...
Page 170 - High Pre-Alarm and Main Alarm; If two upper limits are set with one limit hig-
Emerson Process Management GmbH & Co. OHG 5-32 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 • Defining high pre-alarm and main alarm Standard mode: An alarm results in the assigned relay being activated.Settings: • Level 1 > Level 2 • Level 1-Function: High • Level 2-Function: High If ...
Page 171 - Defining low pre-alarm and main alarm; Low Pre-Alarm and Main Alarm; red when the measured concentration falls
Emerson Process Management GmbH & Co. OHG 5-33 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 5 Startup • Defining low pre-alarm and main alarm Standard mode: An alarm results in the assigned relay being activated.Settings: • Level 1 > Level 2 • Level 1-Function: Low • Level 2-Function: L...
Page 172 - The most important parameters have now
Emerson Process Management GmbH & Co. OHG 5-34 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 The most important parameters have now been checked and the unit’s settings adjusted to your needs. A backup copy of these configuration data can now be made and saved. 5.7 Checking the Settings Pr...
Page 175 - Software Menus; Chapter 6; This chapter describes the structure and
Emerson Process Management GmbH & Co. OHG 6-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus Chapter 6 User Interface and Software Menus This chapter describes the structure and contents of the X-STREAM X2 gas analyzer software menus. While all the software menues are descri...
Page 177 - Applies to software revision 1.0; support by the current analyzer configuration.
Emerson Process Management GmbH & Co. OHG 6-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System Fig. 6-1: X-STREAM Software Menu Structure 6.2 Menu System Zero calibration.. Span calibration.. Adv. calibration.. Apply gas.. Acknowledgements.. Zoom.. Language.. D...
Page 178 - The following submenus are available from
Emerson Process Management GmbH & Co. OHG 6-4 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System CO2.1 135.1 ppmO2.2 201952 ppmTemp-1 58.8 °C (Messages) Measurement Display Control..Setup..Status..Info.. Setup menu 6.2.3, page 6-14 Status menu 6.2.4, page 6-50 Info menu 6.2.5, p...
Page 179 - or when no internal pump is; On
Emerson Process Management GmbH & Co. OHG 6-5 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - Control Menu 6.2.2 Control Menu Control.. If the system is set up accordingly, the access code for level 1 must be entered to gain ac-cess to this menu. Lock menu...
Page 180 - chapter 7 Maintenance.
Emerson Process Management GmbH & Co. OHG 6-6 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Cancel calibration!Start calibration!Zero gas 0.0 ppm CO2.1 134.1 ppm 6.2.2.1 Zero Calibration Menu 6.2 Menu System - Control Menu Page 2 RESET.. Status.. CO2.1 134.1 ppm Current measured gas co...
Page 182 - This menu appears if the user selected the
Emerson Process Management GmbH & Co. OHG 6-8 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2.2.2.1 RESET Calibration Menu 6.2 Menu System - Control Menu RESET Are you sure?No!Yes! This menu appears if the user selected the menu line "Reset.." in either the ZERO CA - LIBRATION or...
Page 183 - Calibration Status Menu; Gasflow Spangas; None; The calibration status menu is accessible from
Emerson Process Management GmbH & Co. OHG 6-9 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2.2.2.2 Calibration Status Menu 6.2 Menu System - Control Menu Gasflow Spangas CO.1 13.304 ppmProcedure NoneTime 0 s The first line indicates the currently used gas. This line show...
Page 184 - key in this line will abort the
Emerson Process Management GmbH & Co. OHG 6-10 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Cancel calibration!ZeroAll!SpanAll!ZSCalAll! Control.. Adv. calibration.. 6.2.2.3 Advanced Calibration Menu 6.2 Menu System - Advanced Calibration Menu Pressing the 8 key in this line will abort th...
Page 185 - Use the
Emerson Process Management GmbH & Co. OHG 6-11 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2.2.4 Apply Gas Menu Use the and keys to switch between Sample , Zero , Span and None . When the selected value is confirmed with the 8 key, the corresponding valve will be op...
Page 186 - A short confirmation is displayed after this
Emerson Process Management GmbH & Co. OHG 6-12 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2.2.5 Acknowledgements Menu 6.2 Menu System - Acknowledgements Menu Control.. Acknowledgements.. All status messages are acknowledged and reset here: simlpy press the 8 key, to ack- nowledge mess...
Page 187 - This menu allows the operator to determine; Off; Setting for output 1
Emerson Process Management GmbH & Co. OHG 6-13 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2.2.6 zoom Menu 6.2 Menu System - Zoom Menu Control.. Zoom.. This menu allows the operator to determine which analog outputs are "zoomed”, if any: Off : Output is not zoomed. ...
Page 188 - Display setup
Emerson Process Management GmbH & Co. OHG 6-14 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System - Setup Menu 6.2.3 Setup Menu Setup.. Display..Calibration..Measurement.. In/Outputs.. Display setup 6.2.3.1, page 6-15 Calibration setup 6.2.3.2, page 6-22 In/Output setup 6.2.3....
Page 189 - Selection of measurement values to be; This parameter determines how long the
Emerson Process Management GmbH & Co. OHG 6-15 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - Display Setup Menu 6.2.3.1 Display Setup If the system is set up accordingly, the access code for level 2 must be entered to gain ac-cess to this menu. If the syst...
Page 190 - Component display setup; page, enter menu page 4 of the current menu.; measurement display page has been
Emerson Process Management GmbH & Co. OHG 6-16 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System - Display Setup Menu Component display setup 6.2.3.1.3, Page 6-19 Component.. Temperature..Pressure.. Gasflow... Page 3 Temperature display setup 6.2.3.1.4, Page 6-20 Gasflow di...
Page 191 - Language
Emerson Process Management GmbH & Co. OHG 6-17 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus Language Language: EN 6.2.3.1.1 Display Language Setup 6.2 Menu System - Display Setup Menu Selects the preferred language for the ana- lyzer software. Available options may vary ac...
Page 192 - Menu Access Setup; : Access code must be entered to gain; all levels with active security code
Emerson Process Management GmbH & Co. OHG 6-18 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Code 1: Off Code 2: Off Code 3: Off Activate On Code 1: 00000001 Code 2: 00000002 Code 3: 00000003 6.2.3.1.2 Menu Access Setup Lines 1 to 3 determine whether the correspon-ding access level is ...
Page 193 - Unit
Emerson Process Management GmbH & Co. OHG 6-19 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus Unit Text: ppmFactor: 1.0000Offset: 0.0000 ComponentTag: CO2.1DecimalPlaces: 1 CO2.1 134.1 ppm 6.2 Menu System - Display Setup Menu 6.2.3.1.3 Component Menu Multi-channel unit:S...
Page 194 - Current temperature, here: Sensor 1 value
Emerson Process Management GmbH & Co. OHG 6-20 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System - Display Setup Menu 6.2.3.1.4 Temperature Menu Setup..Display..Temperature.. TemperatureUnit: °CDecimalPlaces: 1Temp-1 63.7 °C Current temperature, here: Sensor 1 value Set tempera...
Page 195 - Gasflow
Emerson Process Management GmbH & Co. OHG 6-21 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - Display Setup Menu 6.2.3.1.6 Gasflow Menu Setup..Display.. Gasflow.. Gasflow Unit: l/hDecimalPlaces: 1Flow-1 63.7 l/h Current gas flow, here: Sensor 1 value Set ga...
Page 197 - Assign valves
Emerson Process Management GmbH & Co. OHG 6-23 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - Calibration Setup Valve assignment.. Interval time.. Page 2 Assign valves 6.2.3.2.2, page 6-26 Set interval time for calibration 6.2.3.2.3, page 6-26 Note!This s...
Page 198 - Calibration Gases Menu; The concentration of the zero gas used for
Emerson Process Management GmbH & Co. OHG 6-24 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Calibration gases ZeroGas: 0.0 ppm SpanGas: 500.0 ppm 6.2 Menu System - Calibration Setup 6.2.3.2.1 Calibration Gases Menu Setup..Calibration..Calibration gases.. The concentration of the zero gas ...
Page 199 - Menu System - Valve Assignment Menu; Valve assignment
Emerson Process Management GmbH & Co. OHG 6-25 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - Valve Assignment Menu 6.2.3.2.2 Valve Assignment Menu Setup..In/Output..Valve assignment.. Multi-channel unit:Select the component to be set in the SELECT COMPONEN...
Page 200 - Sets the time between two zero calibrations
Emerson Process Management GmbH & Co. OHG 6-26 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Interval timeZeroAll: 2 h ZSCalAll: 10 h AutoCal in.. 6.2 Menu System - Calibration Setup 6.2.3.2.3 Interval Time Menu If the system is set up accordingly, the access code for level 3 must be enter...
Page 201 - AutoCal in Menu; In case there is an interval time specified; Lines 3 & 4 allow to enter similar data for a; Any value up to the preset
Emerson Process Management GmbH & Co. OHG 6-27 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - Calibration Setup 6.2.3.2.3.1 AutoCal in Menu Setup..Calibration..Interval time..AutoCal in.. Note!This menu appears only, if at least one interval time has been s...
Page 202 - If no pressure sensor is installed (INSTALLED; Manual; hPa
Emerson Process Management GmbH & Co. OHG 6-28 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Pressure: 1014.0 hPaDamping.. 6.2 Menu System - Measurement Setup 6.2.3.3 Measurement Menu If no pressure sensor is installed (INSTALLED OPTIONS - PRESSURE.. set to Manual ), the current ambient pr...
Page 203 - seconds
Emerson Process Management GmbH & Co. OHG 6-29 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus Damping: 5 s 6.2.3.3.1 Signal Damping Settings The time for the electronic signal damping is entered here.Lower values give results which are updated more quickly, higher values sup...
Page 204 - Analog outputs menu
Emerson Process Management GmbH & Co. OHG 6-30 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Analog outputs..DigitalOutputs..DigitalInputs..IntSHS.. 6.2.3.4 In/Outputs Setup 6.2 Menu System - I n/Outputs Setup Setup..In/Outputs.. Analog outputs menu 6.2.3.4.1, page 6-31 If the system is se...
Page 205 - Analog Outputs Menu; are held during calibration.; • concentration alarms, which would other
Emerson Process Management GmbH & Co. OHG 6-31 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus Analog outputs SignalRange: 0-20mA Hold on cal: No 6.2 Menu System - Analog Outputs Menu 6.2.3.4.1 Analog Outputs Menu This line sets the output signal range for all outputs. Avai...
Page 206 - : The outputs are set to the values; Config; Accepted values depend on the setting of
Emerson Process Management GmbH & Co. OHG 6-32 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System - Analog Outputs Menu Page 2 Page 3 Available analog outputs (min. 1, max. 4) can be set in greater detail via these submenus. 6.2.3.4.1.2, page 6-34 The lines on this page enable t...
Page 208 - corresponding line in the measurement dis-; A constant signal of either 0/4 mA or 20 mA
Emerson Process Management GmbH & Co. OHG 6-34 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System - Analog Outputs Menu 6.2.3.4.1.2 Output1 (2 ... 4) Menu Selects the parameter to be displayed in the corresponding line in the measurement dis- play. Depending on the number of mea...
Page 209 - it can be adjusted to compensate the offset.
Emerson Process Management GmbH & Co. OHG 6-35 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus Enter this second menu page to trim the se-lected analog output signal: Thus, if the signal differs from the selected value (0/4 or 20 mA) it can be adjusted to compensate the offse...
Page 210 - Determines how the zoom function is to be
Emerson Process Management GmbH & Co. OHG 6-36 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System - Analog outputs menu 6.2.3.4.1.2.1 Zoom Output Menu Setup..In/Outputs..Analog outputs..Output1 (2...4 ).. Zoom.. Switching: ManualZoom: 50 %Position: LowScaleStatus: Off Determines...
Page 211 - Outputs are assigned functions in these
Emerson Process Management GmbH & Co. OHG 6-37 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - Digital Outputs Menu 6.2.3.4.2 Digital Outputs Menu Setup..In/Outputs..DigitalOutputs.. Outputs are assigned functions in these lines. Avalable options: next page....
Page 212 - The following functions can be assigned to; Label; Functions can also be assigned to several
Emerson Process Management GmbH & Co. OHG 6-38 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System - Digital Outputs Menu The following functions can be assigned to each of the digital outputs (max. 22). Label Description Off Digital output unused On Digital output constantly on ...
Page 213 - This menu enables the assignment of any
Emerson Process Management GmbH & Co. OHG 6-39 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - Digital Inputs Menu 6.2.3.4.3 Digital Inputs Menu Setup..In/Outputs..DigitalInputs.. Inputs are assigned to signals in these li-nes., Available options: next page....
Page 215 - components for routing gas (valves and
Emerson Process Management GmbH & Co. OHG 6-41 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - IntSHS Menu 6.2.3.4.4 IntSHS Menu Setup..In/Outputs..IntSHS.. Gas5: Sample Gas6: V5Gas7: V6 Gas8: V7 Page 2 Gas1: V1Gas2: V2Gas3: V3 Gas4: V4 Page 1 For an o...
Page 216 - meaningful if the unit is configured accordin; Test; Sample; Pump; Chapter 7 includes detailed descriptions
Emerson Process Management GmbH & Co. OHG 6-42 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System - IntSHS Menu Note!Each virtual valve V1 to V8 is normally only assigned to one gas inlet, “Gas1” to “Gas8”. Double assignments are possible, but only meaningful if the unit is conf...
Page 217 - Indicates whether valves are installed.
Emerson Process Management GmbH & Co. OHG 6-43 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2.3.5 Installed Options Menu 6.2 Menu System - Installed Options Menu Setup..Installed Options.. If the system is set up accordingly, the access code for level 3 must be entered t...
Page 218 - Indicates whether and if so, which possibly in
Emerson Process Management GmbH & Co. OHG 6-44 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System - Installed Options Menu 6.2.3.5.1 Installed Options, More Menu TempSensor: Temp-1FlowSensor: Flow-1 Setup..Installed Options..More.. Multi-channel unit:Select the component in the ...
Page 221 - key to enter the SELECT COM-; Off FS; activate; Low FS; is below given limit.
Emerson Process Management GmbH & Co. OHG 6-47 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - Alarm Setup Menu Multi-channel unit:Press the key to enter the SELECT COM- PONENT menu to change the settings for a different channel. Hysteresis: 5.00 % FlowL...
Page 222 - This line initiates the procedure for saving
Emerson Process Management GmbH & Co. OHG 6-48 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Save-LoadCfgData > SvcPort!SvcPort > CfgData.. Verify! 6.2.3.8 Save-Load Menu This line initiates the procedure for saving configuration data to an external device: the data are sent to the...
Page 223 - FactData; These procedures require a further confirma
Emerson Process Management GmbH & Co. OHG 6-49 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus Page 2 FactData > CfgData..CfgData > UserData..UserData > CfgData.. 6.2 Menu System - Save-Load Menu Comments: FactData T h i s r e p r e s e n t s t h e f a c t o r y se...
Page 224 - Pump Off; Zoom1 Off
Emerson Process Management GmbH & Co. OHG 6-50 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System - Status Menu 6.2.4 Status Menu Status.. Note!All entries in this menu and its submenus are not editable and provide information only. Note!The numbers at the start of each line on ...
Page 225 - The number in the; is displayed in the correspondung
Emerson Process Management GmbH & Co. OHG 6-51 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - Status Menu 6.2.4.1 Failures Status..1 Failures.. The number in the “Failures” line in the pre- vious menu indicates how many errors are currently active (here: 1)...
Page 226 - The number in the; is displayed in the corresponding
Emerson Process Management GmbH & Co. OHG 6-52 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2.4.2 Maintenance Requests Status..0 Check requests.. 6.2 Menu System - Status Menu The number in the “Check requests” line in the previous menu indicates how many errors are currently active (he...
Page 227 - Function Checks
Emerson Process Management GmbH & Co. OHG 6-53 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2.4.3 Function Checks Status..1 Function checks.. 6.2 Menu System - Status Menu The number in the “Function checks” line in the previous menu indicates how many errors are current...
Page 229 - Gasflow V2; Calibration Status
Emerson Process Management GmbH & Co. OHG 6-55 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus Gasflow V2 Procedure PurgingTime 10 s AutoCal in.. 6.2 Menu System - Status Menu 6.2.4.5 Calibration Status Status..Calibration.. If the unit is currently being calibrated, this m...
Page 230 - Chapter 7 Maintenance.
Emerson Process Management GmbH & Co. OHG 6-56 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Note!For more detailed information about calibrati-on status, Chapter 7 Maintenance. Calibration Offset 0.000000 Factory settingsOffset 0.000000 These two lines show a comparison of the offsets c...
Page 231 - The first two lines show the remaining time
Emerson Process Management GmbH & Co. OHG 6-57 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2.4.5.1 Auto Calibration Status..Calibration..AutoCal in.. 6.2 Menu System - Status Menu ZeroAll 1 hZeroAll 15 minZSCalAll 1 hZSCalAll 15 min The first two lines show the remainin...
Page 232 - on how pressure is measured.
Emerson Process Management GmbH & Co. OHG 6-58 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Temp-1 54 °C Temp-2 44 °C Temp-3 44 °C Temp-4 44 °C 6.2.4.6 Measurement Status Page 1 Displays the current pressure, either from an internal or external sensor or manually entered. 6.2.3.5, page ...
Page 234 - Alarms; Alarm Status
Emerson Process Management GmbH & Co. OHG 6-60 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Alarms Level1 OffLevel2 Off 6.2.4.7 Alarm Status Multi-channel unit:Press the key to enter the SELECT COM- PONENT menu to open the same menu for a different channel. Multi-channel unit:Select the...
Page 235 - Info Menu; Installed software version
Emerson Process Management GmbH & Co. OHG 6-61 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2.5 Info Menu X-STREAM-2M Revision 1.0Sensor 1077 XCA05812345678 Page 1 Page 1b (optional) 6.2 Menu System - Info menu Installed software version Analyzer model Analyzer serial ...
Page 236 - These two lines display the measuring ranges
Emerson Process Management GmbH & Co. OHG 6-62 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 6.2 Menu System - Info menu 6.2.5.1 Information On Measurement Range This menu displays information on the range for the selected channel. Info..Range.. These two lines display the measuring ranges...
Page 237 - Installed Options; Pump Yes
Emerson Process Management GmbH & Co. OHG 6-63 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 6 Software Menus 6.2 Menu System - Info menu 6.2.5.2 Installed Options Installed OptionsValves Int+ExtCOM-Interf Yes Pump Yes Page 1 DigitalIO No Pressure InternalMore.. Page 2 These pages displ...
Page 239 - Maintenance & Procedures; Chapter 7
Emerson Process Management GmbH & Co. OHG 7-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures Chapter 7 Maintenance and other Procedures Maintenance carried out on a regular basis ensures long-term efficiency of your EMER - SON Process Management gas analyzer! 7...
Page 241 - Once a year
Emerson Process Management GmbH & Co. OHG 7-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.2 General Maintenance Information Tests Component Interval Tubing, flexible Leak Test Once a year Pressure sensor, pressure switch Valve block Pump diaphragm Leak Tes...
Page 242 - Stop valve; stop; HAZARD FROM GASES
Emerson Process Management GmbH & Co. OHG 7-4 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Max. pressure 7.25 psig (500 mbar)! Multi channel instruments:Analyzers with parallel tubing require separate leak tests for each gas path ! 7.3 Performing a Leak Test To achieve best and proper mea...
Page 243 - means of digital inputs or
Emerson Process Management GmbH & Co. OHG 7-5 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4 Calibration Procedures 7.4 Calibration Procedures Note!To achieve best and proper measuring results it is recommended to perform zero and span calibrations on a reg...
Page 244 - Manual calibration
Emerson Process Management GmbH & Co. OHG 7-6 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.4 Calibration Procedures Type of Procedure Menu Page (CONTROL - ) Valves Simulta- neously Calibrated Channels More Information Manual calibration ZERO CALIBRATION... optional single channel page 7...
Page 245 - Preparing Calibrations
Emerson Process Management GmbH & Co. OHG 7-7 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures Calibration gases ZeroGas: 0.0 ppm SpanGas: 500.0 ppm 7.4.1 Preparing Calibrations 7.4.1 Preparing Calibrations Before starting calibrations it is required to tell the ...
Page 248 - Calibration Improvement by Variable Valve Assignments; Why is assigning valves required?; to use one valve for different functions.; fixed assignment
Emerson Process Management GmbH & Co. OHG 7-10 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Fig. 7-2: Calibration Improvement by Variable Valve Assignments 7.4.1.1 Valve Assignment for Valve Supported Calibrations 7.4.1 Preparing Calibrations As described earlier, several calibration proc...
Page 249 - internal; external; valves installed, open the; internal and external; valve assignment has to be done
Emerson Process Management GmbH & Co. OHG 7-11 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures Before starting to assign valves to gases and channels, you need to check what type of valves is used (external or internal): Setup..Installed Options.. Open the SETUP...
Page 250 - If your analyzer provides internal valves, at
Emerson Process Management GmbH & Co. OHG 7-12 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.4.1 Preparing Calibrations 7.4.1.1.1 Internal Valve Assignment If your analyzer provides internal valves, at first open the SETUP - IN/OUTPUTS - INTSHS menu to assign the valves to the gas inlets...
Page 251 - The exemplary settings on the previous page; Internal Valves Assignments; to be controlled by your analyzer, continue; valve block outlet; virtual
Emerson Process Management GmbH & Co. OHG 7-13 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.1 Preparing Calibrations The exemplary settings on the previous page could relate to the following analyzer confi - guration: Fig. 7-3: Internal Valves Assignments...
Page 252 - Failure
Emerson Process Management GmbH & Co. OHG 7-14 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.4.1 Preparing Calibrations 7.4.1.1.2 External Valve to Digital Output Assignment If your analyzer has to control external valves, at first check if all valves required for calibra - tion are conn...
Page 253 - zero gas valve or span gas valve, whereat the
Emerson Process Management GmbH & Co. OHG 7-15 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.1 Preparing Calibrations 7.4.1.1.3 Calibration Valve Assignment For each channel a valve has to be assigned zero gas valve or span gas valve, whereat the valves ca...
Page 255 - Manual Calibration; DOWN; tion gas is applied and flowing!; The first line gives you the choice to cancel; tion; Line 3 shows the calibration gas setup
Emerson Process Management GmbH & Co. OHG 7-17 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.2 Manual Calibration 7.4.2 Manual Calibration Zero calibration..Span calibration..Adv.Calibration.. Apply gas.. 7.4.2.1 Manual Zero Calibration CANCEL calibratio...
Page 257 - Spanning
Emerson Process Management GmbH & Co. OHG 7-19 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.2 Manual Calibration Gasflow SpanGas CO2.1 20.000 ppmProcedure SpanningTime 10 s After having started the calibration watch the screen for status information: The ...
Page 259 - Supply all calibration gases with; To start a ZERO calibration for ALL channels
Emerson Process Management GmbH & Co. OHG 7-21 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.3 Advanced Calibration 7.4.3.1 Zero All Calibration Cancel calibration!ZeroAll!SpanAll!ZeroSpanAll! Before selecting any further line make sure the required calibr...
Page 260 - Zero All Calibration Procedure Flow Chart
Emerson Process Management GmbH & Co. OHG 7-22 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.4.3 Advanced Calibration zero all channels with the current zero gas valve assigned select channel 1 increase channel no. by 1 select all channels with the same zero gas valve assigned is current...
Page 261 - purged; Gasflow V4; Zeroing; Gasflow Sample; seconds; either
Emerson Process Management GmbH & Co. OHG 7-23 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.3 Advanced Calibration Gasflow V4 Procedure PurgingTime 10 s The procedure starts showing the screen to the left, indicating that valve V4 is open. Currently the s...
Page 262 - To start a SPAN calibration for ALL channels
Emerson Process Management GmbH & Co. OHG 7-24 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.4.3.2 Span All Calibrations 7.4.3 Advanced Calibration Cancel calibration!ZeroAll!SpanAll!ZeroSpanAll! To start a SPAN calibration for ALL channels select the third line. Note!Single channel anal...
Page 263 - Span All Calibration Procedure Flow Diagram
Emerson Process Management GmbH & Co. OHG 7-25 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.3 Advanced Calibration span all channels with the current span gas valve assigned select channel 1 increase channel no. by 1 select all channels with the same span...
Page 265 - To start a ZERO & SPAN calibration for ALL
Emerson Process Management GmbH & Co. OHG 7-27 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.3.3 Zero & Span All Calibration 7.4.3 Advanced Calibration Before selecting any further line make sure the required calibra-tion gas is applied! Supply all cal...
Page 266 - Zero Span All Calibration Procedure Flow Diagram
Emerson Process Management GmbH & Co. OHG 7-28 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.4.3 Advanced Calibration Fig. 7-6: Zero Span All Calibration Procedure Flow Diagram zero all channels with the current zero gas valve assigned select channel 1 increase channel no. by 1 select al...
Page 267 - Gasflow V4; ing; ) for all channels with the same zero gas
Emerson Process Management GmbH & Co. OHG 7-29 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.3 Advanced Calibration Gasflow V4 Procedure ZeroingTime 29 s When the prepurge time has elapsed, the instrument starts to calculate the zero point (here indicated ...
Page 269 - digital inputs; external valves and is limited to 3 procedures,; together with an external sample hand-; Remote Calibration
Emerson Process Management GmbH & Co. OHG 7-31 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.4 Remote Calibrations Remote calibrations may be initialized by di - gital inputs or Modbus commands, whereas both offer different functionalities:Remote calibrati...
Page 271 - a duration of at minimum 2 seconds.
Emerson Process Management GmbH & Co. OHG 7-33 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.4 Remote Calibrations Fig. 7-7: Digital Inputs - Initializing Calibrations Example 1: Signal A starts a ZeroAll calibrationSignal B is applied during the ongoing Z...
Page 273 - to not activate
Emerson Process Management GmbH & Co. OHG 7-35 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.4.3 Modbus Activated Calibrations With Valves 7.4.4 Remote Calibrations Several Modbus commands allow to start calibrations ( Chapter 9, List of Modbus Commands). ...
Page 275 - Settings; Graphical Explanation of Interval Time Settings
Emerson Process Management GmbH & Co. OHG 7-37 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.5 Unattended Automatic Calibration Interval timeZeroAll: 5 h ZSCalAll: 5 h AutoCal in.. Setup..Calibration..Interval time.. Within the SETUP CALIBRATION menu the I...
Page 276 - menu serves as an
Emerson Process Management GmbH & Co. OHG 7-38 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.4.5 Unattended Automatic Calibration ZeroAll: 1 h ZeroAll: 15 min ZSCalAll: 2 h ZSCalAll: 45 min ZeroAll: 0 h ZeroAll: 5 min ZSCalAll: 15 h ZSCalAll: 5 min At first the AUTOCAL IN.. menu serves a...
Page 277 - Verifying a Calibration; Select the component to be verified in the
Emerson Process Management GmbH & Co. OHG 7-39 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4.6 Resetting a Calibration 7.4.7 Verifying a Calibration 7.4.6 Resetting a Calibration In case a wrong configuration was detected after calibration was performed (e...
Page 278 - selected gas and the measuring value (here:
Emerson Process Management GmbH & Co. OHG 7-40 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.4 Calibration Procedures 7.4.8 Cancelling an Ongoing Calibration Changing the APPLY GAS parameter opens the related valve. Available options: SpanGas, ZeroGas, Sample, None. The "Time" li...
Page 279 - Calibration Procedures
Emerson Process Management GmbH & Co. OHG 7-41 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.4 Calibration Procedures CO2.1 0.000 ppm Procedure Zero 1Time 0 s Gasflow Sample CO2.1 0.000 ppm Procedure PurgingTime 10 s A confirmation popup appears, replaced by...
Page 281 - If your instrument is equipped with a handle; Opening X-STREAM Analyzers; 2 screws on top; Replacing Worn Out Sensors
Emerson Process Management GmbH & Co. OHG 7-43 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures Fig. 7-9: X-STREAM X2GP If your instrument is equipped with a handle • loosen the 6 screws at the front panel, • to only get access to the cover screws, push frame and...
Page 282 - Sash fasteners; To open a X-STREAM X2FD loosen the 20; housings; Depending on the individual analyzer con-
Emerson Process Management GmbH & Co. OHG 7-44 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Fig. 7-11: X-STREAM X2 Field Housings and X2FD - How to Open Sash fasteners Screws at the flange 7.5.2.4 How to Open X-STREAM X2FD To open a X-STREAM X2FD loosen the 20 screws located at the instru...
Page 283 - Electrochemical
Emerson Process Management GmbH & Co. OHG 7-45 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.5 Replacing Worn Out Sensors Separate sections describe the replacement of the various sensors: Electrochemical oxygen sensor 7.5.3, page 7-46 Trace oxygen sensor (t...
Page 285 - GENERAL HINTS ON HANDLING THE SENSOR
Emerson Process Management GmbH & Co. OHG 7-47 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures Do not expose the sensor to a temperature other than the temperature range of -20 to +60‘C (-4 to +140 F). Exposing to a temperature outside the temperature range may ...
Page 286 - xygen concentration.; Replacing Worn Out Sensors
Emerson Process Management GmbH & Co. OHG 7-48 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 In consequence of it‘s design the sensor‘s lifetime is limited and depends on theoretical designed life and O xygen concentration. The sensor output can be taken as a rough criterion for end of lif...
Page 287 - • In instruments with internal heated box; eO2 sensor Unit; If your analyzer features the eO2 sensor at; (shown behind transparently
Emerson Process Management GmbH & Co. OHG 7-49 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.5.3.1 Locating the Sensor The instruments provide two different varia-tions of internal designs (except 1 ⁄ 2 19“ instru - ments): • In instruments with internal hea...
Page 288 - The sensor unit consists of a holder, an elec-; Sensors; Now re-assemble the sensor unit in reverse; Sensor block
Emerson Process Management GmbH & Co. OHG 7-50 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.5.3.2 Disassembling the Sensor Unit The sensor unit consists of a holder, an elec- tronics board and the sensor itself, all together installed on a base plate (Fig. 7-13). After loosening the nut...
Page 289 - • Connect a digital voltmeter (DVM) to; Strip P3 for sensor connection; Replacing the sensor if rear panel installed; Sensor
Emerson Process Management GmbH & Co. OHG 7-51 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.5.3.3 Adjusting the Output Signal Fig. 7-14: Sensor At Rear Panel Fig. 7-15: OXS Board, Top View Procedure: • power on the open instrument.• Supply ambient air (appr...
Page 290 - Disconnect the analyzer from power
Emerson Process Management GmbH & Co. OHG 7-52 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 • Disconnect the analyzer from power • Re-install the sensor unit into the analyzer • Close the housing. Take care to use all screws, especially if the instrument is to be used in hazardous areas! ...
Page 291 - Two versions of this sensor are available,; containing; acid gases, hydrocarbons or hydrogen; without; acid gases, hydrocarbons and hydrogen
Emerson Process Management GmbH & Co. OHG 7-53 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.5 Replacing Worn Out Sensors 7.5.4 Replacing the Trace Oxygen Sensor Replacing the trace oxygen sensor requires considering special instructions, shipped to-gether w...
Page 292 - Take off the signal plug at the sensor's end; sensor signal plug
Emerson Process Management GmbH & Co. OHG 7-54 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.5.5 Replacing the Trace Moisture Sensor • Locate the sensor unit within your ana-lyzer. • Open the fittings, connecting the unit to the piping. • Only loosen the small nuts (do not remove them), ...
Page 293 - Seal the open analyzer ́s gas fit; • If need be dry the housing after cleaning.
Emerson Process Management GmbH & Co. OHG 7-55 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures Seal the open analyzer´s gas fit - tings utilizing PVC caps to avoid pollution of inner gas path. • Moisten the lint-free cloth with a mixture of 3 parts of water and ...
Page 294 - Save / Restore Configuration Data Sets; UTF-8 TeraTerm Pro with TTSSH2
Emerson Process Management GmbH & Co. OHG 7-56 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.7 Save / Restore Configuration Data Sets 7.7 Save / Restore Configuration Data Sets After some time of operating the instrument, one can assume all the parameters (calibration gases setup, measur...
Page 295 - On user request restore and; Overwrites on user request
Emerson Process Management GmbH & Co. OHG 7-57 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures Fig. 7-17: Relationship of Supported Data Sets and Where to Find Further Information UserData configuration saved to FRAM Backup on user request(CfgData --> SvcPort...
Page 297 - Restore UserData to CfgData
Emerson Process Management GmbH & Co. OHG 7-59 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.7.2 Restore UserData to CfgData 7.7. Save / R estore C onfiguration Data Sets 2 nd menu page FactData > CfgData..CfgData > UserData..UserData > CfgData.. ...
Page 299 - Save / Restore CfgData to External Device; TeraTerm Pro with TTSSH2; MODB mode may be changed; Serial RS 232 Interface
Emerson Process Management GmbH & Co. OHG 7-61 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures 7.7.4 Save / Restore CfgData to External Device 7.7.4.1 Preparation 7.7. Save / R estore C onfiguration Data Sets Before starting any of these procedures an external d...
Page 300 - Open the terminal software on your external; estore C; When the procedure has finished, the COM
Emerson Process Management GmbH & Co. OHG 7-62 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.7.4.2 Save CfgData to SvcPort Open the terminal software on your external device. 7.7. Save / R estore C onfiguration Data Sets If system is setup accordingly, access level 3 code must be entered...
Page 301 - to verify that the saved data on the external; Finally a status screen shows up, followed by
Emerson Process Management GmbH & Co. OHG 7-63 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 7 Maintenance & Procedures Save-LoadCfgData > SvcPort!SvcPort > CfgData.. Verify! 7.7. Save / R estore C onfiguration Data Sets The SAVE-LOAD.. menu also offers an option to verify that ...
Page 302 - A screen appears to confirm the operation:
Emerson Process Management GmbH & Co. OHG 7-64 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 7.7.4.3 Restore SvcPort to CfgData 7.7. Save / R estore C onfiguration Data Sets Open the terminal software on your external device. SvcPort>CfgData Are you sure?No!Yes! A screen appears to conf...
Page 303 - Troubleshooting; Chapter 8; line), gives hints on the potential causes
Emerson Process Management GmbH & Co. OHG 8-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting Chapter 8 Troubleshooting 8.1 Abstract This chapter covers troubleshooting the ana - lyzer: Section 8.2 describes messages possibly ap- pearing in the measuring screen‘s status line...
Page 304 - maintenance requests)
Emerson Process Management GmbH & Co. OHG 8-2 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.2 Solving Problems Indicated by Status Messages 8.2 Solving Problems Indicated By Status Messages In the following all possible status messages are listed in an alphabetical order together with hi...
Page 305 - Check request
Emerson Process Management GmbH & Co. OHG 8-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.2.1 Analyzer related messages 8.2.1 Analyzer Related Messages Message Status level Explanation Description Actions FlowAlm Check request Explanation: The internal flow control det...
Page 307 - Description; Calibration; Unlinear
Emerson Process Management GmbH & Co. OHG 8-5 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting Message Status level Explanation Description Actions Calibration Function check Explanation: Calibration active Currently a calibration proce - dure is ongoing Wait for calibration ...
Page 308 - RangeOverflo; Function check
Emerson Process Management GmbH & Co. OHG 8-6 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.2.2 Channel Related Messages (Preceded By Channel Tag, E.g. CO2.1) Message Status levelExplanation Description Actions ADC-Error Failure Explanation: A/D conversion overflow The A/D converter of t...
Page 313 - Solving Problems Not Indicated By Status Messages; The following table lists possible faults not; Solving Problems Not Indicated by Status Messages
Emerson Process Management GmbH & Co. OHG 8-11 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.3 Solving Problems Not Indicated By Status Messages The following table lists possible faults not detectable by the instrument‘s software, gives hints on the potential causes and...
Page 314 - P22 of board XPSA
Emerson Process Management GmbH & Co. OHG 8-12 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.3 Solving Problems Not Indicated by Status Messages Situation Description Actions Display dark Power supply missing Check power connection Check power supply Check instrument‘s power fusesCheck p...
Page 315 - heck jumpers on XDIO.
Emerson Process Management GmbH & Co. OHG 8-13 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.3 Solving Problems Not Indicated by Status Messages Situation Description Actions Digital outputs not working properly (cont.) Outputs on extension board(s) (XDIO) affected XDIO:...
Page 317 - and clean gas paths if need be
Emerson Process Management GmbH & Co. OHG 8-15 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.3 Solving Problems Not Indicated by Status Messages Situation Description Actions Fluctuating or invalid readout (continued) Gas path(s) polluted Check analysis cells and win-dow...
Page 318 - Membrane of sample gas
Emerson Process Management GmbH & Co. OHG 8-16 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Situation Description Actions No gas flow Sample gas pump (option) switched off Switch on sample gas pump ( 6.2.2, page 6-5) Membrane of sample gas pump defective Replace sample pump mem- brane Sam...
Page 319 - Troubleshooting On Components; Measuring Points
Emerson Process Management GmbH & Co. OHG 8-17 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.4 Troubleshooting On Components This section give information on how to check and replace internal components. Some work described on the next pages need to be carried out by qua...
Page 321 - Troubleshooting on Components
Emerson Process Management GmbH & Co. OHG 8-19 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.4 Troubleshooting on Components Fig. 8-1: X-STREAM X2GP 8.4.1 Opening X-STREAM Analyzers 8.4.1.1 How To Open X-STREAM X2GP 8.4.1.2 How To Open X-STREAM X2GK Remove the top cover ...
Page 322 - X-STREAM X2 Field housings and X2FD - How to Open
Emerson Process Management GmbH & Co. OHG 8-20 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.4 Troubleshooting on Components Fig. 8-3: X-STREAM X2 Field housings and X2FD - How to Open Sash fasteners Screws at the flange 8.4.1.4 How To Open X-STREAM X2FD To open a X-STREAM X2FD loosen th...
Page 325 - Remove the screws
Emerson Process Management GmbH & Co. OHG 8-23 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.4 Troubleshooting on Components Step 1: If applicable: Remove the screws S1 on both sides of the pump. Take off the cover. Required parts for the spare parts kit for the pump (PN...
Page 327 - Remove the white block.
Emerson Process Management GmbH & Co. OHG 8-25 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.4 Troubleshooting on Components Step 5: Remove the white block. Step 4: Mark the pump assy. before di - sassembly.
Page 328 - Remove the teflon gasket.
Emerson Process Management GmbH & Co. OHG 8-26 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.4 Troubleshooting on Components Step 6: Remove the teflon gasket. Step 7: Remove the remaining two pump parts.Clean the white plate for the gas in- and outlet.
Page 329 - Disassemble the lower block and
Emerson Process Management GmbH & Co. OHG 8-27 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.4 Troubleshooting on Components Step 8: Disassemble the lower block and the clamp. Loosen the screw S4 and the nut N1 . Clamp S4 N1
Page 330 - Replace the old with the new dia-
Emerson Process Management GmbH & Co. OHG 8-28 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.4 Troubleshooting on Components Step 9: Remove the two washers on the diaphragm. Step 10: Replace the old with the new dia- phragm and assemble the was - hers and the clamp in reverse order (step...
Page 331 - Remove the locking springs on
Emerson Process Management GmbH & Co. OHG 8-29 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.4 Troubleshooting on Components Step 11: Remove the locking springs on both sides of the white block and take out the old diaphragms on both sides.
Page 332 - care of your marker (; new; Afterwards put in the new dia-
Emerson Process Management GmbH & Co. OHG 8-30 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.4 Troubleshooting on Components Step 13: Assemble the pump assy. Take care of your marker ( step 4) 1. Put the two upper plates under the clamp ( steps 6 & 7 for reference). 2. Put the white ...
Page 333 - Assemble the pump assy in re
Emerson Process Management GmbH & Co. OHG 8-31 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.4 Troubleshooting on Components Step 14: Assemble the pump assy in re - verse order. Put it in the pump housing and fix it with the screws S2 . Fix the clamp with screw S3 and th...
Page 334 - Install the cover and fix it with
Emerson Process Management GmbH & Co. OHG 8-32 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.4 Troubleshooting on Components Step 15: If applicable: Install the cover and fix it with screws S1 at both sides. Finally re-install the pump into your analy-zer, to complete the replace-ment of...
Page 335 - The adjoining figure shows a; Signal connectors
Emerson Process Management GmbH & Co. OHG 8-33 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.4 Troubleshooting on Components 8.4.4 Paramagnetic Oxygen Cell: Adjustment Of Physical Zero Step 1: The adjoining figure shows a heated paramagnetic oxygen cell. Step 2: Open the...
Page 336 - Tighten the screw
Emerson Process Management GmbH & Co. OHG 8-34 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.4 Troubleshooting on Components Step 5: Tighten the screw S2 with care, close the cover and check the zero point again. Step 4: Carefully loosen the screw S2 . Now you can adjust the physical zer...
Page 338 - To adjust the zero signal of this measuring cell
Emerson Process Management GmbH & Co. OHG 8-36 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.4 Troubleshooting on Components 8.4.5 Thermal Conductivity Cell: Adjustment Of Output Signal To adjust the zero signal of this measuring cell you need to have access to both sides of the related ...
Page 339 - Check the solder bridges, lo; When the warmup time has; LED
Emerson Process Management GmbH & Co. OHG 8-37 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.4 Troubleshooting on Components Step 1: Check the solder bridges, lo - cated at the solder side of the board, for proper configuration: LB10 openLB4 2-5 closed LB21 1-4 closed LB...
Page 340 - Test connector; Locate test connector P4 to; measure the bridge voltage; is accessible on the main board
Emerson Process Management GmbH & Co. OHG 8-38 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.4 Troubleshooting on Components R60 Test connector P4 P4.15 P4.16 + _ Step 3: Locate test connector P4 to measure the bridge voltage : P4.16 Bridge voltage (+)P4.15 Bridge voltage (-); GND CAUTIO...
Page 341 - To; adjust the physical zero; Apply zero gas to the analyzer.
Emerson Process Management GmbH & Co. OHG 8-39 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.4 Troubleshooting on Components P11/ P17 Step 4: To adjust the physical zero point : Apply zero gas to the analyzer. Connect the DVM to the follo-wing pins:P4.5 Raw signal (+)P4....
Page 342 - If 10V is not within the adjustable; der bridge LB3; The voltage should be
Emerson Process Management GmbH & Co. OHG 8-40 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 8.4 Troubleshooting on Components Step 5: To adjust the physical span : Apply span gas to the analyzer. Do not disconnect the DVM:P4.5 Raw signal (+)P4.15 Bridge voltage (-); GND CAUTION! Do not sh...
Page 343 - finetune the physical zero; Close solder bridge LB10.
Emerson Process Management GmbH & Co. OHG 8-41 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 8 Troubleshooting 8.4 Troubleshooting on Components Step 7: To finetune the physical zero point : Close solder bridge LB10. Apply zero gas to the analyzer. Do not disconnect the DVM:P4.5 Raw signal ...
Page 345 - Modbus Commands; Chapter 9; pdf; Modbus T; to a DHCP server via ethernet, it will receive
Emerson Process Management GmbH & Co. OHG 9-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 9 Modbus Commands Chapter 9 Modbus Functions This chapter lists all Modbus functions and registers supported by X-STREAM gas analyzers. Refer to the www.Modbus-IDA.org website for detailled documenta...
Page 346 - long word or floating point registers.; Modicon; registers use the following table:; Daniel; floating point
Emerson Process Management GmbH & Co. OHG 9-2 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 9.2 Supported Functions Modbus Function Function Code Note 1) decimal (hex) ReadCoils 01 (0x01) for registers of 2000 ReadDiscreteInputs 02 (0x02) for registers of 1000 ReadHoldingRegisters 03 (0x03...
Page 347 - List of Parameters and Registers - Sorted by Tag Name
Emerson Process Management GmbH & Co. OHG 9-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 9 Modbus Commands 9.3 List of Parameters and Registers - Sorted by Tag Name Tag Name Address Data Type Client Access Description Modicon Daniel Control.AcknowledgeStates 2038 2038 Boolean R/W 1=Ackno...
Page 367 - List of Parameters and Registers - Sorted by Registers
Emerson Process Management GmbH & Co. OHG 9-23 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 9 Modbus Commands 9.4 List of Parameters and Registers - Sorted by Registers Address Tag Name Data Type Client Access Description Daniel Modicon 2033 2033 Control.ApplyGas.PumpState Boolean R/W 0=Of...
Page 385 - Service Information; merson Process Management
Emerson Process Management GmbH & Co. OHG 10-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 10 Service Information Chapter 10 Service Information If factory repair of defective equipment is required, proceed as follows: 1. Secure a return authorization from a Rosemount Analytical Sales Off...
Page 386 - A comprehensive Factory Training Program; Asia Pacific Pte Limited
Emerson Process Management GmbH & Co. OHG 10-2 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 10.2 Customer Service F o r o r d e r a d m i n i s t r a t i o n , r e p l a c e m e n t p a r t s , a p p l i c a t o n a s s i s t a n c e , o n - s i t e o r f a c t o r y r e p a i r, s e r v ...
Page 387 - Dismounting & Disposal; Dismounting and Disposal; Dismounting and Diposal of the Analyzer
Emerson Process Management GmbH & Co. OHG 11-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 11 Dismounting & Disposal Chapter 11 Dismounting and Disposal 11.1 Dismounting and Diposal of the Analyzer HAZARDS FROM DISMOUNTING Dismounting instruments installed in hazardous area requires s...
Page 388 - with the wast regulations, see instructions below.
Emerson Process Management GmbH & Co. OHG 11-2 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 11 Dismounting & Disposal When the instrument has reached the end of its useful life, When the instrument has reached the end of its useful life, do not throw it in a trash can! This instrument...
Page 389 - Appendix; Modbus publication
Emerson Process Management GmbH & Co. OHG A-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 A Appendix Appendix This chapter contains an excerpt from the Modbus publication "Modbus_over_serial_line“ A.1, page A-2 EC declaration of conformity A.2, page A-12 CSA Certificate of Compliance ...
Page 391 - Modbus Specification
Emerson Process Management GmbH & Co. OHG A-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 A Appendix A.1 Modbus Specification
Page 401 - A.2 EC Declaration of Conformity
Emerson Process Management GmbH & Co. OHG A-13 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 A Appendix A.2 EC Declaration of Conformity
Page 402 - Certificate of Compliance; The products listed below are eligible to bear the CSA; CSA Certificate of Compliance
Emerson Process Management GmbH & Co. OHG A-14 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 A.3 CSA C ertificate of Compliance Certificate of Compliance Certificate: 1714037 (LR 105173) Master Contract: 185562 Project: 2425669 Date Issued: June 9, 2011 DQD 507 Rev. 2009-09-01 Page: 1 Issu...
Page 423 - A.6 Declaration of Decontamination
Emerson Process Management GmbH & Co. OHG A-35 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 A Appendix Instrument details Analyzer model Serial no. Process details Temperature Pressure Declaration and Sender DataWe hereby declare that the retumed parts have been carefully cleaned. To the b...
Page 425 - (Assignment of screw terminals adaptor: see XSTA on next page)
Emerson Process Management GmbH & Co. OHG A-37 A Appendix X-STREAM X2 Instruction Manual HASX2E-IM-EX02/2012 A.7 Assignment of Terminals and Sockets A.7.1 Tabletop & Rack Mount Analyzers A.7 Assignment Of Terminals And Sockets DC 24 V Input (X2GK) Socket X1 - Analog outputs, relay outputs 1....
Page 426 - XSTA: Standard strip with standard and optional signals; PE; Common
X-STREAM X2 Emerson Process Management GmbH & Co. OHG A-38 Instruction Manual HASX2E-IM-EX 02/2012 A.7 Assignment of Terminals and Socket A.7.2 Field Housings Pin Signal P3.1 Input 1 P3.2 Input 2 P3.3 Input 3 P3.4 Input 4 P3.5 Input 5 P3.6 Input 6 P3.7 Input 7 P3.8 GND for Inputs 1-7 P3.9 not us...
Page 427 - IDX; Index
Emerson Process Management GmbH & Co. OHG I-1 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 IDX Index Index A Acknowledgements Menu See also Software: Menus Alarms See also Software: Menus: Alarm Setup Menu ; See also Software: Menus: Alarm Status Menu Concentration Alarms 5-28 SpanRange 5-...
Page 429 - See also Troubleshooting; ave / Restore CfgData to External Device; SignalRange
Emerson Process Management GmbH & Co. OHG I-3 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 IDX Index Index O Off-Spec See also Software: Menus: Status Menu ; See also Troubleshooting Opening the Analyzers 7-43 X-STREAM X2FD 7-44 , 8-20 X-STREAM X2GK 7-43 X-STREAM X2GP 7-43 X-STREAM X2XF 7-...
Page 430 - Terminals and Sockets
Emerson Process Management GmbH & Co. OHG I-4 X-STREAM X2 Instruction Manual HASX2E-IM-HS 02/2012 Index Calibration Setup Menu 6-22 Calibration Status Menu 6-55 Calibration Status Menu 6-9 Communications Settings 6-45 Control Menu 6-5 Digital Inputs Menu 6-39 Digital Outputs Menu 6-37 Display Se...
Page 431 - See also Setup: Analog
Emerson Process Management GmbH & Co. OHG I-5 X-STREAM X2 Instruction Manual HASX2E-IM-HS02/2012 IDX Index Index X-STREAM XCA 1-18 X-STREAM XCC 1-15 Z Zero Calibration Menu See also Software: MenusZoom 6-5 , 6-13 , 6-34 See also Setup: Analog Outputs Zoom Menu See also Zoom
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