Page 3 - Reference Manual; Device Revision; NOTICE
Reference Manual MHM-97408, Rev. 2June 2008 CSI 9420 www.mhm.asetweb.com CSI 9420 Wireless Vibration Transmitter CSI 9420 Wireless Vibration Transmitter may be protected by one or more U.S. Patents pending. Other foreign patents pending. 900 MHzCSI 9420 Vibration Hardware RevisionHART ® Device Revis...
Page 4 - Power module hazards remain when cells are discharged.
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 The power module pack with the wireless unit contains two “C” size primary lithium/thionyl chloride batteries. Each power module contains approximately 2.5 grams of lithium, for a total of 5 grams in each pack. Under normal conditions, the power ...
Page 5 - Table of Contents
Reference Manual MHM-97408, Rev. 2June 2008 TOC-1 CSI 9420 Table of Contents Shipping considerations for wireless products (Lithium Batteries): . 0-2 SECTION 1Overview Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Warnings . . . . . . . . . . ....
Page 7 - Section 1; SAFETY MESSAGES
Reference Manual MHM-97408, Rev. 2June 2008 CSI 9420 www.mhm.assetweb.com Section 1 Overview Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2Considerations . . . ....
Page 8 - Location
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 1-2 OVERVIEW Manual This manual is designed to assist in the installation, operation, and maintenance of CSI 9420. Section 1: Overview Section 2: Configuration Section 3: Mounting Section 4: Commissioning Section 5: Operation and Maintenance Appe...
Page 9 - Power Module; Environmental; Temperature Limits; RETURN OF MATERIALS; NOTE
Reference Manual MHM-97408, Rev. 2June 2008 1-3 CSI 9420 Electrical Power Module The power module with the CSI 9420 Wireless Vibration Transmitter contains 2 “C” size primary lithium/thionyl chloride batteries. Each power module contains approximately 2.5 grams of lithium, for a total of 5 grams in ...
Page 11 - Section 2
Reference Manual MHM-97408, Rev. 2June 2008 CSI 9420 www.mhm.assetweb.com Section 2 Configuration Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1Connection to the Wired HART Interface . . . . . . . . . . . . . page 2-2Device Network Configuration . . . . . ...
Page 13 - Send; Device Manager configuration changes are implemented when the; Apply; The basic steps for configuring the CSI 9420 are as follows:
Reference Manual MHM-97408, Rev. 2June 2008 2-3 CSI 9420 Begin by removing the power module-side housing cover. This will expose the terminal block and HART communication terminals. Connect the power module to supply power for configuration. This process is illustrated in Figure 2-2. Figure 2-2. 375...
Page 15 - page on the web server.
Reference Manual MHM-97408, Rev. 2June 2008 2-5 CSI 9420 DEVICE NETWORK CONFIGURATION In order to communicate with the 1420 Wireless Gateway, and ultimately the Information System, the transmitter must be configured to communicate with the wireless network. This step is the wireless equivalent of co...
Page 19 - This is true for all fast key sequences.; CALIBRATION; Sensor Ranges
Reference Manual MHM-97408, Rev. 2June 2008 2-9 CSI 9420 Fast Key Sequence Table 2-3 lists the fast key sequences for common transmitter functions. NOTE: For the 900 MHz CSI 9420, the fast key sequences assume that DD Dev v1, DD v9 is being used. For the 2.4 GHz CSI 9420, the fast key sequences assu...
Page 21 - Field Communicator
Reference Manual MHM-97408, Rev. 2June 2008 2-11 CSI 9420 If all else fails, one “rule of thumb” for vibration is to examine the current level at which the equipment is operating. Then, assuming the equipment is in good working order, set the Advisory level at 2x the current value (or at a minimum o...
Page 23 - AMS Device Manager; Right click on the device and select “Configure/Setup” from the menu.
Reference Manual MHM-97408, Rev. 2June 2008 2-13 CSI 9420 Figure 2-7. Advise accelerometer setting. AMS Device Manager Right click on the device and select “Configure/Setup” from the menu. To configure alarm limits for the variables exposed by the device right click on the device and select “Configu...
Page 25 - Section 3
Reference Manual MHM-97408, Rev. 2June 2008 CSI 9420 www.mhm.assetweb.com Section 3 Mounting Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2General Sensor Handlin...
Page 26 - The operational ranges for the sensors are shown in Table 3-1.
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 3-2 MOUNTING Introduction To reduce power consumption and increase power module life, the CSI 9420 uses a special low-power sensor. This sensor is available with or without embedded temperature. Refer to Appendix A: Specifications and Reference D...
Page 27 - Epoxy Mounting
Reference Manual MHM-97408, Rev. 2June 2008 3-3 CSI 9420 Although the integral cable has built-in strain relief, do not use excessive force when pulling cable. No more than 5-lbs. of force should be exerted directly on the senor connection during installation. It is recommended that the cable be sec...
Page 28 - Accelerometer Attachment Tools and Supplies; Wire brush; Conditions; For Epoxy Mounting, add
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 3-4 Description: the spot face tool attaches to a standard electric drill and provides a machined surface at least 1.1 times greater than the diameter of the sensor. At the same time the spot face tool also drills a pilot hole that can then be ta...
Page 29 - Stud Mount
Reference Manual MHM-97408, Rev. 2June 2008 3-5 CSI 9420 Preparing Sensor Mounting Locations Stud Mount 1. Prepare the spot face and end milling tool by setting the drill bit depth to a minimum of 0.325 inches (325 mils). 2. Using the wire brush and plant-approved cleaner, clean and degrease the sur...
Page 30 - Epoxy Mount
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 3-6 Figure 3-3. Diagram of correct (left) and incorrect (right) milling processes. Spot faced surface should be uniform on all sides. 4. Using 1/4"-28 tap set, tap a pilot hole to a minimum depth of 0.25 inches (250 mils) as illustrated in Fi...
Page 31 - Using plant-approved Loctite; , rub a small amount of Loctite onto
Reference Manual MHM-97408, Rev. 2June 2008 3-7 CSI 9420 Figure 3-5. A212 mounting pad Attaching the Sensor(s) NOTE Where possible mounting sensors to the machine should be done in conjunction with pulling cables. If a sensor has to be mounted at another time, then the bundled cable must be secured ...
Page 33 - Introduction
Reference Manual MHM-97408, Rev. 2June 2008 3-9 CSI 9420 Cabling Introduction This section covers conduit installation guidelines, power line specifications, and (if applicable) pulling the instrumentation cabling. Conduit Installation Guidelines NOTE If conduit is used, all conduit must be bonded t...
Page 34 - Sensor Leads; Remove the transmitter enclosure cover.
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 3-10 Sensor Leads If the sensor is installed in a high-voltage environment and a fault condition or installation error occurs, the sensor leads and transmitter terminals could carry lethal voltages. Use extreme caution when making contact with th...
Page 36 - AMS Device Manager Wireless and Direct Connections
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 3-12 Table 3-4. Connecting One Sensor with temperature AMS Device Manager Wireless and Direct Connections AMS Device Manager is capable of connecting to devices either directly, using a HART modem, or wirelessly via AMS Device Manager. When confi...
Page 37 - Use the following procedure and Figure 3-10 to install the LCD:; Operating; Replace the transmitter cover.; Ground the Transmitter
Reference Manual MHM-97408, Rev. 2June 2008 3-13 CSI 9420 Liquid Crystal Display (LCD) Transmitters ordered with the LCD will be shipped with the display installed. The optional LCD can be rotated in 90-degree increments by squeezing the two tabs, pulling out, rotating and snapping back into place. ...
Page 39 - Section 4; VERIFY OPERATION
Reference Manual MHM-97408, Rev. 2June 2008 CSI 9420 www.mhm.assetweb.com Section 4 Commissioning Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1Verify Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 SAFETY MESSAGES Inst...
Page 41 - page. This page will show whether; For more detail on a specific device, click on the tag name.
Reference Manual MHM-97408, Rev. 2June 2008 4-3 CSI 9420 1420 Wireless Gateway To verify device operation using the 1420 Wireless Gateway’s integrated web server, navigate to the Explorer>Status page. This page will show whether the device has joined the network and if it is communicating properl...
Page 42 - Troubleshooting; page on the web
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 4-4 If the device is communicating, you sholuld have a green status indicator at the top of the page, as shown below. Troubleshooting The most common cause of incorrect operation is the Network ID and Join Key. The Network ID and Join Key in the ...
Page 45 - Section 5
Reference Manual MHM-97408, Rev. 2June 2008 CSI 9420 www.mhm.assetweb.com Section 5 Operation and Maintenance Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1LCD Screen Messages, 2.4 GHz . . . . . . . . . . . . . . . . . . . . page 5-2Power Module Replacemen...
Page 47 - The following screens will display during normal operation.; Device Identification; - the device’s identifier that is; Network Identification:; assuming the device has; Version Code; - lists the version of the firmware in; Data Publish; - The device has started athering new; Network state
Reference Manual MHM-97408, Rev. 2June 2008 5-3 CSI 9420 Normal Operating Sequence Screens The following screens will display during normal operation. Device Identification - the device’s identifier that is used to make up the HART long address -- the 1420 Wireless Gateway may use this to help ident...
Page 48 - PV screen; - Shows how long the device will be “asleep”
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 5-4 PV screen - Overall velocity, PeakVue, temperature, sensor bias voltage, or power supply voltage depending on how the device is configured. SV screen - Overall velocity, PeakVue, temperature, sensor bias voltage, or power supply voltage depen...
Page 51 - the device cannot retrieve
Reference Manual MHM-97408, Rev. 2June 2008 5-7 CSI 9420 Radio Failure: the device cannot retrieve information from the radio - the device may still be operational and publishing HART data.
Page 52 - used to visually determine if
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 5-8 LCD SCREEN MESSAGES, 900 MHZ Startup Screen Sequence The following screens will display when the power module is first connected to the CSI 9420. All Segments On: used to visually determine if there are any bad segments on the LCD Device Name...
Page 54 - SV screen
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 5-10 SV screen - Overall velocity, PeakVue, temperature, sensor bias voltage, or power supply voltage depending on how the device is configured. TV screen - Overall velocity, PeakVue, temperature, sensor bias voltage, or power supply voltage depe...
Page 57 - the device has joined
Reference Manual MHM-97408, Rev. 2June 2008 5-13 CSI 9420 Device Information Screens The following screens will show the device diagnostics depending on the state of the device. Network Status Screen 4.11: the device has joined a network and has been fully configured and has multiple (2 or more) par...
Page 58 - Handling Considerations; Environmental Considerations
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 5-14 POWER MODULE REPLACEMENT Expected power module life is four (4) years at reference conditions. (1) When power module replacement is required, remove the power module cover and remove the power module pack. Replace the pack (part number MHM-8...
Page 59 - Appendix A; SPECIFICATIONS; Wireless enabled, linear with temperature or input.
Reference Manual MHM-97408, Rev. 2June 2008 CSI 9420 www.mhm.assetweb.com Appendix A Specifications and Reference Data Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-5Ord...
Page 60 - Accuracy
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 A-2 Accuracy 1 : Measurement Precision 4 : • Vibration: +/- 0.2 dB over 24 months (corresponds to +/- 2%) • Temperature: +/- 2 °C over 24 months. NOTES: 1. Measurement accuracy is the absolute accuracy of the measurement relative to a known, cali...
Page 61 - Electrical Connections / power module
Reference Manual MHM-97408, Rev. 2June 2008 A-3 CSI 9420 Physical Specifications Electrical Connections / power module • Replaceable, non-rechargeable, Intrinsically Safe Lithium-Thionyl Chloride power module pack with PBT enclosure. • Four year power module life at reference conditions. (1) • 4 Scr...
Page 65 - Appendix B; FCC and IC Approvals
Reference Manual MHM-97408, Rev. 2June 2008 CSI 9420 www.mhm.assetweb.com Appendix B Product Certifications Approved Manufacturing Locations . . . . . . . . . . . . . . . . . page B-1Wireless Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1FCC and IC Approvals . . . . ...
Page 66 - Radio and Telecommunications Terminal Equipment Directive; North American Certifications; CSA - Canadian Standards Association, pending; European Certifications; ATEX Category Marking:
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 B-2 Ordinary Location Certification for FM As standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized testing laborato...
Page 69 - Appendix C; OVERALL VELOCITY; to provide a holistic solution across frequency
Reference Manual MHM-97408, Rev. 2June 2008 CSI 9420 www.mhm.assetweb.com Appendix C Velocity, PeakVue ® , and Temperature Overall Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-1PeakVue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 71 - The equations that govern this curve are:
Reference Manual MHM-97408, Rev. 2June 2008 C-3 CSI 9420 PEAKVUE PeakVue is a patented technique that is extremely useful for isolating high-frequency phenomena associated with developing faults, especially in rolling-element bearings. The premise for PeakVue is that the high-frequency components ar...
Page 74 - Insulation type
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 C-6 In general, the best way to detect a developing fault related to temperature is to look for an increase in the temperature, relative to ambient, over time. This implies that, for reliable alerting, the thresholds should change as ambient temp...
Page 76 - Check for error indications
Reference Manual MHM-97408, Rev. 2 June 2008 CSI 9420 C-8 T f_maintenance = T f_fault - 10 °C T f_advisory = T f_fault - 20 °C Error Indications and Steady-state Determination 1. Do not use any data readings collected within 30 seconds of motor start up 2. Check for error indications • If T f > 1...
