Emerson 3000- Manual

Emerson 3000

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Table of Contents:

  • Page 3 – TABLE OF CONTENTS; Air-Cooled Condenser with Liebert Lee-Temp
  • Page 5 – iii; EFRIGERANT; FIGURES
  • Page 6 – con’t; TABLES
  • Page 7 – MPORTANT; SAVE THESE INSTRUCTIONS; this manual. Follow all operating and user instructions.; WARNING; Equipment Directive by an EU “Notified Body.”; NOTE; and VFD condensers is available for field installation.
  • Page 8 – unit for installation.
  • Page 9 – prevent exterior and/or underside damage.; NOTICE; temperatures and contact damage.
  • Page 10 – NTRODUCTION; System Descriptions; Liebert iCOM
  • Page 11 – bypass and Liebert Lee-Temp; Centrifugal Fan Air-Cooled; mounted indoors. Duct flanges are optional.
  • Page 12 – Liebert; NSTALLATION; Room Preparation; or to your; Location Considerations; Table 1; Equipment Handling; addition to front service clearance.; Locate and remove shipping screw on fan motor base.
  • Page 13 – avoiding pressing on the top edges of the packaging.; will cause damage to the unit.; Emerson recommends using a fork lift (see; • Once the unit is raised, the skid can be removed.; Figure 1; Model
  • Page 14 – Figure 2; Hi Static 3T
  • Page 15 – Figure 3; FLOOR CUTOUT DIMENSIONS
  • Page 16 – Piping Considerations; already has a factory-installed trap inside the cabinet.; Table 2; Split System Fan Coil Unit Connection Sizes—in.
  • Page 17 – Figure 4; Chilled Water Unit Connection Sizes—in.; Supply Line
  • Page 18 – Figure 5; d local plumbing
  • Page 19 – Figure 6
  • Page 20 – Figure 7; nd local plumbing
  • Page 21 – Figure 8
  • Page 22 – Figure 9
  • Page 25 – Humidifier Supply Water—Optional Infrared; Facility Fluid and Piping Maintenance; Glycol Piping; Electrical Connections; unit accessible from the exterior.; compressor is rotating properly.; unit electrical schematic.
  • Page 26 – Figure 12 Electrical connections; Terminal Block; Electrical Handy Box *
  • Page 27 – Figure 13 Electrical field connections for Liebert iCOM; Upflow Models with Liebert iCOM
  • Page 28 – Balancing the Air Distribution; Table 3
  • Page 29 – Checklist for Completed Installation
  • Page 30 – Condenser Location; condenser to the steel supports or concrete pad.; accordance with local and national codes.; /Flood Back Head Pressure Control Condensers
  • Page 31 – Figure 14 Air-cooled condensers
  • Page 32 – Refrigerant Piping
  • Page 34 – Fan Speed Control Systems; Variable Fan Speed Control Piping; Note; downstream Schrader valve. See piping schematic (
  • Page 35 – Variable Fan Speed Charging; Refrigerant charging requires unit operation. Refer to; Installation; charge data in; Tables 6; and; the system in the diagnostic section of the Liebert iCOM; Fan speed suction pressure transducer settings; Function
  • Page 36 – Liquid Return
  • Page 38 – Liebert Lee-Temp Piping; on unit for proper voltage.
  • Page 39 – Charging; Liebert Lee-Temp suction pressure transducer settings
  • Page 40 – Liebert Lee-Temp Receiver Refrigerant Level; Sight Glass Levels
  • Page 42 – sensor; Condenser; is available as an option.
  • Page 43 – FACTORY PIPING
  • Page 45 – Water Regulating Valve; Adjustment; Figure 21 Johnson Controls valve adjustment
  • Page 46 – top of valve spring housing.; Figure 22 Metrex Valve adjustment; Manual Flushing; Motorized Ball Valve—Digital Scroll Compressors; assembly consists of the brass valve, linkage and actuator.
  • Page 47 – Control Method; discharge pressure back into control range.
  • Page 48 – Drycooler Location; securing the drycooler to steel supports or concrete pad.
  • Page 49 – General Guidelines; checking, fluid chemistry and fluid maintenance.; unit and supply lines.
  • Page 50 – On and system pump operating.; Room dew point temperatures; Dry Bulb
  • Page 51 – controls, and flow switches are just a few of these devices.; Filling Instructions; Volume in standard Type “L” copper piping; Volume
  • Page 52 – drycooler and related equipment.; in which the system is operating.; occur from either freezing or corrosion from water.; Ethylene glycol concentrations; Apparent Specific Gravity
  • Page 53 – Do not mix products of different manufacturers.
  • Page 54 – Figure 23 Drycoolers and pump packages; apart on single pump packages and; Angles located
  • Page 55 – Figure 24 Pump packages—expansion tank; Fitting
  • Page 60 – Motor Ball Valve—Digital Scroll Compressors; Refer to; - Motorized Ball Valve—Digital Scroll Compressors; for details on the motorized ball; For details, refer to
  • Page 61 – HILLED; installed near the base of the unit or below the elevated floor.
  • Page 62 – Figure 30 Chilled water general arrangement - Downflow (BF) models
  • Page 63 – PLIT; for; Figure 35 - Detail of ceiling hanging bracket; for dimensional data.
  • Page 65 – Check system for leaks with a suitable leak detector.; evaporator units include a nitrogen holding charge only. See; Unit refrigerant charge
  • Page 66 – Figure 31 Refrigerant piping diagram
  • Page 67 – bodies “bottom out” or until a definite resistance is felt.
  • Page 68 – Outdoor Air-Cooled Condensing Units; UNIT DIMENSIONS
  • Page 69 – Horizontal air discharge piping and electrical connection data; Model Numbers
  • Page 71 – Piping and electrical connections - top air discharge
  • Page 73 – Centrifugal Air-Cooled Condensing Units; Installing the Indoor Condensing Unit; Refer to drawings for unit dimensions and component locations.; Detail of ceiling hanging bracket; Use the Nylock nuts to “jam” the plain nuts.; the accessories during installation and service. (See; Table 30 - Indoor centrifugal; The units must be level in order to operate properly.; Indoor centrifugal condensing unit
  • Page 74 – Figure 35 Detail of ceiling hanging bracket; directed toward the air inlet of an adjacent unit.
  • Page 75 – PIPING CONNECTIONS
  • Page 76 – or not to exceed 1 volt drop in control line.
  • Page 78 – AIR COOLED
  • Page 79 – Figure 40 Split systems general arrangement
  • Page 80 – Water and Glycol-Cooled Condensing Units; For installation guidelines, refer to; Installing the Indoor Condensing Unit on page 67.; service life of the water-cooled condenser.; -Ton Connection Sizes; For details, refer to sections; Water and glycol-cooled condensing unit data
  • Page 81 – Cooled Models—Self-Contained Compressor
  • Page 86 – Calculating Subcooling; Example; on; Why There Are Two R407C Temperature and Pressure Tables; is for; Use this table for subcooling calculation ONLY. See
  • Page 88 – by helping customers optimize their data center; Business-Critical Continuity
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Precision Cooling
For

Business-Critical Continuity™

Liebert

®

Challenger

3000 with Liebert iCOM

®

Installation Manual - 3 & 5 Tons, 50 & 60Hz

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Summary

Page 3 - TABLE OF CONTENTS; Air-Cooled Condenser with Liebert Lee-Temp

i TABLE OF CONTENTS I MPORTANT S AFETY I NSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 S AVE T HESE I NSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.0 I NTRODUCT...

Page 5 - iii; EFRIGERANT; FIGURES

iii 7.4 Outdoor Air-Cooled Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 7.5 Centrifugal Air-Cooled Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 7.5.1 Installing the Indoor Condensing Unit ...

Page 6 - con’t; TABLES

Figure 36 3-ton centrifugal air-cooled condensing unit dimensional data & piping connections . . . . . . . . . 69Figure 37 3-ton centrifugal air-cooled condensing unit ( con’t. ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Figure 38 5-ton centrifugal air-cooled con...

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