Page 3 - TABLE OF CONTENTS; Air-Cooled Condenser with Liebert Lee-Temp
i TABLE OF CONTENTS I MPORTANT S AFETY I NSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 S AVE T HESE I NSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.0 I NTRODUCT...
Page 5 - iii; EFRIGERANT; FIGURES
iii 7.4 Outdoor Air-Cooled Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 7.5 Centrifugal Air-Cooled Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 7.5.1 Installing the Indoor Condensing Unit ...
Page 6 - con’t; TABLES
Figure 36 3-ton centrifugal air-cooled condensing unit dimensional data & piping connections . . . . . . . . . 69Figure 37 3-ton centrifugal air-cooled condensing unit ( con’t. ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Figure 38 5-ton centrifugal air-cooled con...
Page 7 - MPORTANT; SAVE THESE INSTRUCTIONS; this manual. Follow all operating and user instructions.; WARNING; Equipment Directive by an EU “Notified Body.”; NOTE; and VFD condensers is available for field installation.
Important Safety Instructions 1 Liebert ® Challenger 3000 ™ I MPORTANT S AFETY I NSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety instructions that should be followed during the installation and maintenance of the Liebert Challenger 3000. Read this manual thoroughly before a...
Page 8 - unit for installation.
Important Safety Instructions Liebert ® Challenger 3000 ™ 2 NOTICE Risk of leaking water/glycol. Can cause equipment and building damage.This unit requires a water/glycol. drain connection. It may also require an external water/glycol supply to operate.Improper installation, application and service ...
Page 9 - prevent exterior and/or underside damage.; NOTICE; temperatures and contact damage.
Important Safety Instructions 3 Liebert ® Challenger 3000 ™ NOTICE Risk of damage from forklift. Can cause unit damage.Keep tines of the forklift level and at a height suitable to fit below the skid and/or unit to prevent exterior and/or underside damage. NOTICE Risk of improper storage. Can cause u...
Page 10 - NTRODUCTION; System Descriptions; Liebert iCOM
Introduction Liebert ® Challenger 3000 ™ 4 1.0 I NTRODUCTION 1.1 System Descriptions Liebert Challenger 3000 Precision Cooling systems are available in three main system configurations: • self-contained system with a scroll compressor in the room unit• self-contained chilled water system• split syst...
Page 11 - bypass and Liebert Lee-Temp; Centrifugal Fan Air-Cooled; mounted indoors. Duct flanges are optional.
Introduction 5 Liebert ® Challenger 3000 ™ 1.1.3 Split Systems Each air-cooled split system consists of an evaporator section and one of the following condensing units. Prop Fan Air-Cooled Prop Fan units include scroll compressor, condenser coil, prop fan, high pressure switch, hot gas bypass and Li...
Page 12 - Liebert; NSTALLATION; Room Preparation; or to your; Location Considerations; Table 1; Equipment Handling; addition to front service clearance.; Locate and remove shipping screw on fan motor base.
Installation (Applicable to all Models) Liebert ® Challenger 3000 ™ 6 2.0 I NSTALLATION (A PPLICABLE TO ALL M ODELS ) 2.1 Room Preparation The room should be well insulated and must have a sealed vapor barrier. The vapor barrier in the ceiling can be a polyethylene film type. Use a rubber or plastic...
Page 13 - avoiding pressing on the top edges of the packaging.; will cause damage to the unit.; Emerson recommends using a fork lift (see; • Once the unit is raised, the skid can be removed.; Figure 1; Model
Installation (Applicable to all Models) 7 Liebert ® Challenger 3000 ™ 2.4.1 Handling With Skid • Always keep the unit upright, indoors and protected from damage.• If possible, transport the unit using a fork lift; otherwise, use a crane with belts or cables, avoiding pressing on the top edges of the...
Page 14 - Figure 2; Hi Static 3T
Installation (Applicable to all Models) Liebert ® Challenger 3000 ™ 8 Figure 2 Upflow (BU) cabinet dimensions A Shaded area indicates a recommendedclearance of 34" (864mm) for componentaccess. Right side access suggested forGLYCOOL units. DPN000350Rev. 1 FRONT VIEW(front return configuration) 32...
Page 15 - Figure 3; FLOOR CUTOUT DIMENSIONS
Installation (Applicable to all Models) 9 Liebert ® Challenger 3000 ™ Figure 3 Downflow (BF) cabinet dimensions Shaded area indicatesa recommended clearance of34” (864mm) for componentaccess. Right side accesssuggested for GLYCOOL units DPN000351Rev. 1 32-1/2" (826mm) Overall Dimension 32-1/2...
Page 16 - Piping Considerations; already has a factory-installed trap inside the cabinet.; Table 2; Split System Fan Coil Unit Connection Sizes—in.
Installation (Applicable to all Models) Liebert ® Challenger 3000 ™ 10 2.5 Piping Considerations All piping below the elevated floor must be located so that it offers the least resistance to air flow. Careful planning of the piping layout under the raised floor is required to prevent the air flow fr...
Page 17 - Figure 4; Chilled Water Unit Connection Sizes—in.; Supply Line
Installation (Applicable to all Models) 11 Liebert ® Challenger 3000 ™ Figure 4 Piping connections for air-cooled units - Downflow models Chilled Water Unit Connection Sizes—in. Model No. BF/BU (50 Hz) Supply Line CWS Return Line CWR 068C (072C) 1-1/8 1-1/8 102C (101C) 1-1/8 1-1/8 Table 2 Piping con...
Page 18 - Figure 5; d local plumbing
Installation (Applicable to all Models) Liebert ® Challenger 3000 ™ 12 Figure 5 Piping connections for air-cooled units - Upflow models Condensate Drain3/4" FPTField pitch a min. of 1/8" (3.2mm) per ft. (305mm). Units withouta condensate pump have a factory-supplied trap in the unit, sodo no...
Page 19 - Figure 6
Installation (Applicable to all Models) 13 Liebert ® Challenger 3000 ™ Figure 6 Piping connections for split system fan coil units - Downflow models PIPING OUTLET LOCATIONS(See Cabinet and FloorPlanning Dimensional Datafor Piping Opening Sizes.) DPN000376Rev. 1 Condensate Drain3/4" FPTField pitc...
Page 20 - Figure 7; nd local plumbing
Installation (Applicable to all Models) Liebert ® Challenger 3000 ™ 14 Figure 7 Piping connections for split system fan coil units - Upflow models DPN000375Rev. 1 Piping outlet locations through theplenum are the same as the unit.See below for descriptions andconnection sizes. Humidifier Water Suppl...
Page 21 - Figure 8
Installation (Applicable to all Models) 15 Liebert ® Challenger 3000 ™ Figure 8 Piping connections for water/glycol and GLYCOOL units - Downflow models DPN000364Rev. 1 Condensate Drain3/4" FPTField pitch a minimumof 1/8" (3.2mm) per ft. (305mm).The drain line must comply withall applicable c...
Page 22 - Figure 9
Installation (Applicable to all Models) Liebert ® Challenger 3000 ™ 16 Figure 9 Piping connections for water/glycol and GLYCOOL units - Upflow models PIPING OUTLET LOCATIONS(See Cabinet and Floor PlanningDimensional Data for PipingOpening Sizes.) Piping outlet locations through the plenumthe same as...
Page 25 - Humidifier Supply Water—Optional Infrared; Facility Fluid and Piping Maintenance; Glycol Piping; Electrical Connections; unit accessible from the exterior.; compressor is rotating properly.; unit electrical schematic.
Installation (Applicable to all Models) 19 Liebert ® Challenger 3000 ™ 2.5.2 Humidifier Supply Water—Optional Infrared • 1/4" supply line; maximum water pressure is 150 psi (1034kPa) • Size humidifier supply line for 1 gpm (3.8 l/m), with a minimum water pressure of 20 psi (138kPa)• Do not suppl...
Page 26 - Figure 12 Electrical connections; Terminal Block; Electrical Handy Box *
Installation (Applicable to all Models) Liebert ® Challenger 3000 ™ 20 Figure 12 Electrical connections 2.7.1 Electrical Field Connections for Liebert Challenger 3000 Models Source: DPN00354, Rev. 21. Electric conduit knockouts on top and bottom of electric box. Knockout size 1-3/4" (44.5mm). 2....
Page 27 - Figure 13 Electrical field connections for Liebert iCOM; Upflow Models with Liebert iCOM
Installation (Applicable to all Models) 21 Liebert ® Challenger 3000 ™ 14. Heat rejection connection . Field-supplied 24V Class 1 wiring to interlock heat rejection from pigtails 70 + 71, which are factory-connected to compressor side switch (self-contained units only) or to GLYCOOL relay (K11, GLYC...
Page 28 - Balancing the Air Distribution; Table 3
Installation (Applicable to all Models) Liebert ® Challenger 3000 ™ 22 2.8 Balancing the Air Distribution 2.8.1 Under-Floor Discharge Systems The systems are designed for constant air delivery, therefore any unusual restrictions within the air circuit must be avoided. For under-floor air distributio...
Page 29 - Checklist for Completed Installation
Installation (Applicable to all Models) 23 Liebert ® Challenger 3000 ™ 2.9 Checklist for Completed Installation ___ 1. Unpack and check received material.___ 2. Proper clearance for service access has been maintained around the equipment.___ 3. Equipment is level and mounting fasteners are tight.___...
Page 30 - Condenser Location; condenser to the steel supports or concrete pad.; accordance with local and national codes.; /Flood Back Head Pressure Control Condensers
Air-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 24 3.0 A IR -C OOLED M ODELS —S ELF -C ONTAINED C OMPRESSOR 3.1 Condenser Location The air-cooled condenser should be located for maximum security and maintenance accessibility. Avoid ground level sites with public access or are...
Page 31 - Figure 14 Air-cooled condensers
Air-Cooled Models—Self-Contained Compressor 25 Liebert ® Challenger 3000 ™ Figure 14 Air-cooled condensers Table 4 Air-cooled condenser statistics Model Number of Fans Connection Sizes (OD Copper) Net Weight lb (kg) “A” Dimension in (mm) Hot Gas (in.) Liquid (in.) 083 1 7/8 5/8 295 (133.8) 42 (1067)...
Page 32 - Refrigerant Piping
Air-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 26 3.3 Refrigerant Piping All refrigeration piping should be installed with high temperature brazed joints. Prevailing good refrigeration practices should be employed for piping supports, leak testing, dehydration and charging o...
Page 34 - Fan Speed Control Systems; Variable Fan Speed Control Piping; Note; downstream Schrader valve. See piping schematic (
Air-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 28 3.4 Fan Speed Control Systems The Variable Fan Speed Control systems (FSC & VFD) uses pressure-activated electronic fan speed control systems and remotely located thermostat(s) to ensure operation at ambient temperatures ...
Page 35 - Variable Fan Speed Charging; Refrigerant charging requires unit operation. Refer to; Installation; charge data in; Tables 6; and; the system in the diagnostic section of the Liebert iCOM; Fan speed suction pressure transducer settings; Function
Air-Cooled Models—Self-Contained Compressor 29 Liebert ® Challenger 3000 ™ Variable Fan Speed Charging 1. Check unit nameplate for refrigerant type to be used. Unit control configurations differ depending on refrigerant type. 2. Refrigerant charging requires unit operation. Refer to 2.9 - Checklist ...
Page 36 - Liquid Return
Air-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 30 Figure 15 General arrangement—Air-cooled models with fan speed control DPN000349Rev. 5 CondenserCoil SchraderValve SchraderValve Optional Field-InstalledFusible Plug EvaporatorCoil Hot GasBypassValve Hot GasBypass * For rises...
Page 38 - Liebert Lee-Temp Piping; on unit for proper voltage.
Air-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 32 3.5 Air-Cooled Condenser with Liebert Lee-Temp ™ “Flooded Condenser” Head Pressure Control System The Liebert Lee-Temp system consists of a modulating type head pressure control valve and insulated receivers with heater pads ...
Page 39 - Charging; Liebert Lee-Temp suction pressure transducer settings
Air-Cooled Models—Self-Contained Compressor 33 Liebert ® Challenger 3000 ™ 6. After four hours, check the pressure readings and, if they have not changed, break vacuum with dry nitrogen. Pull a second and third vacuum to 250 microns or less. Recheck the pressure after two hours. 7. Remove the jumper...
Page 40 - Liebert Lee-Temp Receiver Refrigerant Level; Sight Glass Levels
Air-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 34 Liebert Lee-Temp Receiver Refrigerant Level On each receiver at the condenser are two refrigerant-level sight glasses. Refrigerant level will vary with outside temperature. Check refrigerant level after the unit has been on f...
Page 42 - sensor; Condenser; is available as an option.
Water-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 36 4.0 W ATER -C OOLED M ODELS —S ELF -C ONTAINED C OMPRESSOR 4.1 Piping Considerations Manual shutoff valves should be installed at the supply and return lines of each unit. This will provide for routine maintenance or emerge...
Page 43 - FACTORY PIPING
Water-Cooled Models—Self-Contained Compressor 37 Liebert ® Challenger 3000 ™ Figure 19 General arrangement—Water-cooled models with scroll compressor Field-SuppliedReducersRequiredon 3-Ton Units DPN000359 Rev. 2 EvaporatorCoil ExpansionValve SensingBulb ExternalEqualizers ScrollCompressor ServiceVal...
Page 45 - Water Regulating Valve; Adjustment; Figure 21 Johnson Controls valve adjustment
Water-Cooled Models—Self-Contained Compressor 39 Liebert ® Challenger 3000 ™ 4.3 Water Regulating Valve The water regulating valve automatically regulates the amount of fluid necessary to remove the heat from the refrigeration system, permitting more fluid to flow when load conditions are high and l...
Page 46 - top of valve spring housing.; Figure 22 Metrex Valve adjustment; Manual Flushing; Motorized Ball Valve—Digital Scroll Compressors; assembly consists of the brass valve, linkage and actuator.
Water-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 40 4.3.2 High Pressure Valve - 350 psig (2413 kPa) System for 3-Ton Units (Metrex Valve) Adjustment The valve may be adjusted using a 1/8" diameter rod. Turn the adjusting collar nut counterclockwise to raise head pressure...
Page 47 - Control Method; discharge pressure back into control range.
Water-Cooled Models—Self-Contained Compressor 41 Liebert ® Challenger 3000 ™ Control Method The control utilizes an upper and lower pressure threshold with a 35psi (241kPa) deadband to reduce valve movement. If the liquid pressure is between the upper and lower threshold, the valve remains at the cu...
Page 48 - Drycooler Location; securing the drycooler to steel supports or concrete pad.
Glycol/GLYCOOL-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 42 5.0 G LYCOL /GLYCOOL-C OOLED M ODELS —S ELF -C ONTAINED C OMPRESSOR 5.1 Drycooler Location The drycooler should be located for maximum security and maintenance accessibility. Avoid ground- level sites with public a...
Page 49 - General Guidelines; checking, fluid chemistry and fluid maintenance.; unit and supply lines.
Glycol/GLYCOOL-Cooled Models—Self-Contained Compressor 43 Liebert ® Challenger 3000 ™ 5.4 Glycol Piping These guidelines apply to the field leak checking and fluid requirements for field piping systems. General Guidelines • Equipment damage and personal injury can result from improper piping install...
Page 50 - On and system pump operating.; Room dew point temperatures; Dry Bulb
Glycol/GLYCOOL-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 44 from which it is prepared and may become increasingly corrosive with use if not properly inhibited. NOTICE Risk of no-flow condition. Can cause equipment and building damage from corrosion and resulting leaks.Do no...
Page 51 - controls, and flow switches are just a few of these devices.; Filling Instructions; Volume in standard Type “L” copper piping; Volume
Glycol/GLYCOOL-Cooled Models—Self-Contained Compressor 45 Liebert ® Challenger 3000 ™ 5.4.1 Expansion Tanks, Fluid Relief Valves and Other Devices An expansion tank must be provided for expansion and contraction of the fluid due to temperature change in this closed system. Vents are required at syst...
Page 52 - drycooler and related equipment.; in which the system is operating.; occur from either freezing or corrosion from water.; Ethylene glycol concentrations; Apparent Specific Gravity
Glycol/GLYCOOL-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 46 5.5.2 Glycol Solutions When considering the use of any glycol products in a particular application, you should review the latest Material Safety Data Sheets and ensure that the use you intend can be accomplished sa...
Page 53 - Do not mix products of different manufacturers.
Glycol/GLYCOOL-Cooled Models—Self-Contained Compressor 47 Liebert ® Challenger 3000 ™ NOTICE Risk of corrosion from water impurities. Can cause equipment damage.The quality of water used for dilution must be considered because water may contain corrosive elements which reduce the effectiveness of th...
Page 54 - Figure 23 Drycoolers and pump packages; apart on single pump packages and; Angles located
Glycol/GLYCOOL-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 48 Figure 23 Drycoolers and pump packages Notes 1. Single pump packages are 17-1/4" (438 mm) wide. Dual pump packages are 32-1/4" (819 mm) wide. 2. Mounting holes are 15-1/4" (387mm) apart on single pump p...
Page 55 - Figure 24 Pump packages—expansion tank; Fitting
Glycol/GLYCOOL-Cooled Models—Self-Contained Compressor 49 Liebert ® Challenger 3000 ™ Figure 24 Pump packages—expansion tank Table 17 Mounting hole dimensional data PUMP PACKAGE A in (mm) B in (mm) C in (mm) SINGLE (0.75 - 7.5 hp) 15-1/4 (387.4) 2-1/2 (63.5) 22-1/2 (571.5) DUAL (0.75 - 5 hp) 30-1/4 ...
Page 60 - Motor Ball Valve—Digital Scroll Compressors; Refer to; - Motorized Ball Valve—Digital Scroll Compressors; for details on the motorized ball; For details, refer to
Glycol/GLYCOOL-Cooled Models—Self-Contained Compressor Liebert ® Challenger 3000 ™ 54 5.5.4 Motor Ball Valve—Digital Scroll Compressors Refer to 4.4 - Motorized Ball Valve—Digital Scroll Compressors for details on the motorized ball valve. 5.6 Condenser The condenser is designed to operate in conjun...
Page 61 - HILLED; installed near the base of the unit or below the elevated floor.
Chilled Water Models 55 Liebert ® Challenger 3000 ™ 6.0 C HILLED W ATER M ODELS 6.1 Piping Considerations Manual shutoff valves should be installed at the supply and return lines to each unit. This will provide for routine service and emergency isolation of the unit.Consideration of the minimum wate...
Page 62 - Figure 30 Chilled water general arrangement - Downflow (BF) models
Chilled Water Models Liebert ® Challenger 3000 ™ 56 Figure 30 Chilled water general arrangement - Downflow (BF) models SL-11899Pg. 6 A B FlowSwitch(optional) ChilledWaterReturn ChilledWaterSupply ChilledWaterReturn ChilledWaterCoil ChilledWaterCoil 2-Way ChilledWater Valve ChilledWaterSupply Shutoff...
Page 63 - PLIT; for; Figure 35 - Detail of ceiling hanging bracket; for dimensional data.
Split System Models 57 Liebert ® Challenger 3000 ™ 7.0 S PLIT S YSTEM M ODELS Three condensing unit styles are available: two air-cooled and one water/glycol-cooled condensing unit. 7.1 Location Considerations 7.1.1 Air-Cooled Condensing Units To assure an adequate air supply, it is recommended that...
Page 65 - Check system for leaks with a suitable leak detector.; evaporator units include a nitrogen holding charge only. See; Unit refrigerant charge
Split System Models 59 Liebert ® Challenger 3000 ™ All split systems require two refrigerant lines (an insulated copper suction line and a copper liquid line) between the evaporator and the condensing unit.Two possible methods exist for installing the copper suction and liquid lines.1. Using an opti...
Page 66 - Figure 31 Refrigerant piping diagram
Split System Models Liebert ® Challenger 3000 ™ 60 Figure 31 Refrigerant piping diagram Table 22 Line charges - refrigerant per 100 ft. (30 m) of Type “L” copper tube O.D. R407C Liquid Line lb (kg) Suction Line lb (kg) 1/2" 7.3 (3.3) - 5/8" 11.7 (5.3) 0.4 (0.2) 7/8" 24.4 (11.1) 1.0 (0.4)...
Page 67 - bodies “bottom out” or until a definite resistance is felt.
Split System Models 61 Liebert ® Challenger 3000 ™ 7.3.2 Quick Connect Fittings Be especially careful when connecting the quick connect fittings. Read through the following steps before making the connections.1. Remove protector caps and plugs.2. Carefully wipe coupling seats and threaded surfaces w...
Page 68 - Outdoor Air-Cooled Condensing Units; UNIT DIMENSIONS
Split System Models Liebert ® Challenger 3000 ™ 62 7.4 Outdoor Air-Cooled Condensing Units Figure 32 Outdoor air-cooled condensing unit—horizontal air discharge models A B C Shaded area indicates a minimum clearance of 18" (457mm) for proper air flow Shaded area indicates a minimum clearance of ...
Page 69 - Horizontal air discharge piping and electrical connection data; Model Numbers
Split System Models 63 Liebert ® Challenger 3000 ™ Table 26 Horizontal air discharge cabinet and floor planning dimensional data Model Numbers Dimensional Data in. (mm) Module Weight lb (kg) net 60 Hz 50 Hz A B C PFC042A-_L PFC041A-_L 48 (1219) 31 (787) 18 (457) 241 (109) PFH042A-_L — PFC042A-_H PFC...
Page 71 - Piping and electrical connections - top air discharge
Split System Models 65 Liebert ® Challenger 3000 ™ Table 28 Cabinet and floor planning dimensional data - prop fan condensing modules, top air discharge Model Numbers Dimensional Data in. (mm) Module Weight lb (kg) net 60 Hz 50 Hz A B C D PFC067A-_H PFC066A-_H 53 (1343) 36-1/4 (918) 38-1/2 (978) 5-1...
Page 73 - Centrifugal Air-Cooled Condensing Units; Installing the Indoor Condensing Unit; Refer to drawings for unit dimensions and component locations.; Detail of ceiling hanging bracket; Use the Nylock nuts to “jam” the plain nuts.; the accessories during installation and service. (See; Table 30 - Indoor centrifugal; The units must be level in order to operate properly.; Indoor centrifugal condensing unit
Split System Models 67 Liebert ® Challenger 3000 ™ 7.5 Centrifugal Air-Cooled Condensing Units 7.5.1 Installing the Indoor Condensing Unit Refer to drawings for unit dimensions and component locations. The indoor condensing unit is usually mounted above the ceiling and must be securely mounted to th...
Page 74 - Figure 35 Detail of ceiling hanging bracket; directed toward the air inlet of an adjacent unit.
Split System Models Liebert ® Challenger 3000 ™ 68 Figure 35 Detail of ceiling hanging bracket 7.5.2 Ducting The total external static pressure for the inlet and outlet ducts, including grille, must not exceed 0.5 inches of H 2 O. Hood intake dimensions should be the same as the condensing unit duct...
Page 75 - PIPING CONNECTIONS
Split System Models 69 Liebert ® Challenger 3000 ™ Figure 36 3-ton centrifugal air-cooled condensing unit dimensional data & piping connections C D B A Customer-supplied threaded rods for module supportfrom ceiling (typ. 4) SL-11085 Pg. 4 Air Outlet Duct Connection Air Outlet Duct Dimension Note...
Page 76 - or not to exceed 1 volt drop in control line.
Split System Models Liebert ® Challenger 3000 ™ 70 Figure 37 3-ton centrifugal air-cooled condensing unit ( con’t. ) DPN000207Rev0 Single- or three-phaseelectric servicenot by Liebert Optional factory-installeddisconnect switch Factory-wiredto componentson electric panel Line voltage electric powers...
Page 78 - AIR COOLED
Split System Models Liebert ® Challenger 3000 ™ 72 Figure 39 5-ton centrifugal air-cooled condensing unit dimensional data ( con’t .) DPN000226Rev0 Field-Supplied Unit DisconnectSwitch when Factory UnitDisconnect Switch is not Supplied Electric servicenot by Liebert OptionalFactory-InstalledDisconne...
Page 79 - Figure 40 Split systems general arrangement
Split System Models 73 Liebert ® Challenger 3000 ™ Figure 40 Split systems general arrangement CondenserCoil 1/2" (12.7mm) NPTPressure Relief Valve PressureBalancingValve SightGlass CheckValve Lee-TempReceiver High-PressureSwitch ScrollCompressor ScrollCompressor Head-PressureControl withIntegra...
Page 80 - Water and Glycol-Cooled Condensing Units; For installation guidelines, refer to; Installing the Indoor Condensing Unit on page 67.; service life of the water-cooled condenser.; -Ton Connection Sizes; For details, refer to sections; Water and glycol-cooled condensing unit data
Split System Models Liebert ® Challenger 3000 ™ 74 7.6 Water and Glycol-Cooled Condensing Units For installation guidelines, refer to Installing the Indoor Condensing Unit on page 67. 7.6.1 Piping Considerations It is recommended that manual service shutoff valves be installed at the supply and retu...
Page 81 - Cooled Models—Self-Contained Compressor
Split System Models 75 Liebert ® Challenger 3000 ™ 7.6.4 Glycol Systems For split system glycol systems, use drycooler and pump data found in 5.0 - Glycol/GLYCOOL- Cooled Models—Self-Contained Compressor . See Table 18 - Drycooler data . Electrical control interconnect to drycooler is wired from wat...
Page 86 - Calculating Subcooling; Example; on; Why There Are Two R407C Temperature and Pressure Tables; is for; Use this table for subcooling calculation ONLY. See
R407C Refrigerant Liebert ® Challenger 3000 ™ 80 8.1 Calculating Subcooling Example Measure the liquid pressure (e.g., 200 psig). Find the liquid saturation temperature at that pressure on Table 34 (e.g., 93°F). Measure the temperature of the liquid line (e.g., 90°F). Subtract the actual temperature...
Page 88 - by helping customers optimize their data center; Business-Critical Continuity
Ensuring The High AvailabilityOf Mission-Critical Data And Applications. Emerson Network Power, a business of Emerson (NYSE:EMR),is the global leader in enabling Business-Critical Continuity ™ from grid to chip for telecommunication networks, data centers,health care and industrial facilities. Emers...