Page 2 - NetSure; This page is intentionally blank.
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 This page is intentionally blank.
Page 3 - Table of Contents
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [i] Table of Contents Admonishments Used in this Document .................................................................
Page 5 - Admonishments Used in this Document; Danger
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [iii] Admonishments Used in this Document DANGER! Warns of a hazard the reader will be exposed to that will likely resul...
Page 6 - Important Safety Instructions; General Safety; AC Input Voltages
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [iv] Important Safety Instructions General Safety DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES. Performing the fol...
Page 7 - Maintenance and Servicing Procedures; General
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [v] WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of batteries sho...
Page 8 - Dual Hazardous Input Power Sources; The system may be powered from dual; Hazardous Voltage; Hazard of electrical shock. More than one
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [vi] Observe all safety precautions in this manual and in the battery instruction manual before as well as during perfor...
Page 9 - Static Warning; Strictly adhere to the procedures provided in this document.
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [vii] Static Warning This equipment contains static sensitive components. The warnings listed below must be observed to ...
Page 11 - Customer Documentation Package; Installation Instructions; Recommended Tools and Test Equipment; The system is not powered up until the end of the Installation
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [1 of 25] General Information and Installation Checklist Customer Documentation Package This document (IM584001200) prov...
Page 12 - Some of these procedures may have been performed at the; Installing the System; General Requirements; For optimal battery life, store Battery Cabinet at a temperature
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [2 of 25] Note: Some of these procedures may have been performed at the factory for you. Installing the System Equipme...
Page 13 - Figure 1
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [3 of 25] Positioning and Securing the Power Module/Bay (584001200 List 01) and Distribution Module/Bay (584001200 List ...
Page 14 - Making Electrical Connections; Figure 3; Power Module/Bay HRMG Connection; Figure 4
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [4 of 25] Positioning and Securing the Battery Cabinet (584001200 List 90, 91, 92, 93) to the Floor Position and secure ...
Page 16 - Power Module/Bay DC Load Distribution Connections to; DIGITAL INPUTS AND PROGRAMMABLE RELAY OUTPUTS; Each temperature probe consists of two pieces that plug
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [6 of 25] Figure 6. Power Module/Bay DC Load Distribution Connections to Distribution Panel List 21HA Figure 7. Power Mo...
Page 18 - Programmable Digital Inputs – IB2
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [8 of 25] Table 1. Programmable Digital Inputs – IB2 Programmable Digital Input IB2 Pin No. Default Digital Input Functi...
Page 19 - Programmable Relay Outputs – IB2; Programmable
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [9 of 25] Table 2. Programmable Relay Outputs – IB2 Programmable Relay Output IB2 Pin No. Alarms Assigned to this Relay ...
Page 20 - Power Module/Bay Temperature Probe Connections; 20kW Power Module/Bay
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [10 of 25] Figure 9. Power Module/Bay Temperature Probe Connections Rear Rear Power and Control Section BATT1 CTRL BATT2...
Page 21 - ACU+ Controller Ethernet Connection; The external EPO switch wiring must be double-insulated. The; PROCEDURE
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [11 of 25] ACU+ Controller Ethernet Connection The ACU+ controller provides a Web interface via an Ethernet connection. ...
Page 22 - Power Module/Bay Battery Shunt Connections; The maximum short circuit capacity of the circuit breakers in
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [12 of 25] Power Module/Bay Battery Breaker Alarm/Shunt Trip Connections For Emerson provided Battery Cabinet, a battery...
Page 23 - Battery Alarm
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [13 of 25] Figure 12. Power Module/Bay Battery Breaker Alarm/Shunt Trip and Battery Shunt Connections 3 1 2 4 Battery Al...
Page 24 - Power Module/Bay Battery Connections; Power and
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [14 of 25] Figure 13. Power Module/Bay Battery Connections Rear Positive (+) Battery Busbar + Negative (-) Battery Busba...
Page 25 - Refer also to “General Grounding/Earthing Guidelines” on page 4.; OUTPUT CONNECTIONS; DC distribution panels can be interconnected as shown in; INPUT CONNECTIONS
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [15 of 25] Electrical Connections to Distribution Module/Bay (584001200 List 07) Distribution Module/Bay Rack Frame Grou...
Page 27 - Installing the Rectifier Module; There is a two-step insertion process.; Unpack the rectifier module.
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [17 of 25] Electrical Connections to Battery Cabinet (584001200 List 90, 91, 92, 93) Danger! Adhere to the “Important Sa...
Page 28 - Installing a Rectifier Module into a Power Module/Bay; System Startup; Contact Emerson Services for startup assistance.; Initial Preparation; Refer to; Initially Starting the System
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [18 of 25] Figure 16. Installing a Rectifier Module into a Power Module/Bay System Startup Important Safety Instructions...
Page 29 - Circuit Breaker Locations
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [19 of 25] Figure 17. Circuit Breaker Locations Load Distribution Circuit Breakers 120kW Power Module/Bay 584001200 List...
Page 30 - ACU+ Controller Initialization; Your ACU+ controller was programmed with a configuration; The initialization routine takes several minutes. During that
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [20 of 25] ACU+ Controller Initialization Note: Your ACU+ controller was programmed with a configuration file that provi...
Page 31 - Verifying the Configuration File; Changing Battery Capacity Rating in the ACU+; Checking Basic System Settings; Table 3
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [21 of 25] system, this sets the number of shunts being used in the system and the number of battery breakers being used...
Page 32 - ACU+ Controller Basic Settings Local Menu Navigation; Parameter; Configuring the ACU+ Identification of Rectifiers; If
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [22 of 25] Table 3. ACU+ Controller Basic Settings Local Menu Navigation Parameter Menu Navigation Date Main Menu / Sett...
Page 33 - Check your numbering to be sure it is correct. If there; Checking System Status; Component; Final Steps; Table 4
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [23 of 25] 8. When you have finished selecting identification numbers for all rectifiers, repeatedly press ESC to return...
Page 34 - NetPerformTM Optimization Services (North America); Account Management
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [24 of 25] NetPerform™ Optimization Services (North America) At Emerson Network Power, we understand the importance of r...
Page 35 - NetPerformTM Optimization Services (EMEA); Technical Support
NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [25 of 25] NetPerform™ Optimization Services (EMEA) At Emerson Network Power, we understand the importance of reliable e...