Emerson 120kW- Manuals

Page 2 - NetSure; This page is intentionally blank.

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 This page is intentionally blank.

Page 3 - Table of Contents

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [i] Table of Contents Admonishments Used in this Document .................................................................

Page 5 - Admonishments Used in this Document; Danger

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [iii] Admonishments Used in this Document DANGER! Warns of a hazard the reader will be exposed to that will likely resul...

Page 6 - Important Safety Instructions; General Safety; AC Input Voltages

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [iv] Important Safety Instructions General Safety DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES. Performing the fol...

Page 7 - Maintenance and Servicing Procedures; General

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [v] WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of batteries sho...

Page 8 - Dual Hazardous Input Power Sources; The system may be powered from dual; Hazardous Voltage; Hazard of electrical shock. More than one

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [vi] Observe all safety precautions in this manual and in the battery instruction manual before as well as during perfor...

Page 9 - Static Warning; Strictly adhere to the procedures provided in this document.

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [vii] Static Warning This equipment contains static sensitive components. The warnings listed below must be observed to ...

Page 11 - Customer Documentation Package; Installation Instructions; Recommended Tools and Test Equipment; The system is not powered up until the end of the Installation

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [1 of 25] General Information and Installation Checklist Customer Documentation Package This document (IM584001200) prov...

Page 12 - Some of these procedures may have been performed at the; Installing the System; General Requirements; For optimal battery life, store Battery Cabinet at a temperature

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [2 of 25] Note: Some of these procedures may have been performed at the factory for you. Installing the System  Equipme...

Page 13 - Figure 1

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [3 of 25] Positioning and Securing the Power Module/Bay (584001200 List 01) and Distribution Module/Bay (584001200 List ...

Page 14 - Making Electrical Connections; Figure 3; Power Module/Bay HRMG Connection; Figure 4

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [4 of 25] Positioning and Securing the Battery Cabinet (584001200 List 90, 91, 92, 93) to the Floor Position and secure ...

Page 16 - Power Module/Bay DC Load Distribution Connections to; DIGITAL INPUTS AND PROGRAMMABLE RELAY OUTPUTS; Each temperature probe consists of two pieces that plug

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [6 of 25] Figure 6. Power Module/Bay DC Load Distribution Connections to Distribution Panel List 21HA Figure 7. Power Mo...

Page 18 - Programmable Digital Inputs – IB2

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [8 of 25] Table 1. Programmable Digital Inputs – IB2 Programmable Digital Input IB2 Pin No. Default Digital Input Functi...

Page 19 - Programmable Relay Outputs – IB2; Programmable

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [9 of 25] Table 2. Programmable Relay Outputs – IB2 Programmable Relay Output IB2 Pin No. Alarms Assigned to this Relay ...

Page 20 - Power Module/Bay Temperature Probe Connections; 20kW Power Module/Bay

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [10 of 25] Figure 9. Power Module/Bay Temperature Probe Connections Rear Rear Power and Control Section BATT1 CTRL BATT2...

Page 21 - ACU+ Controller Ethernet Connection; The external EPO switch wiring must be double-insulated. The; PROCEDURE

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [11 of 25] ACU+ Controller Ethernet Connection The ACU+ controller provides a Web interface via an Ethernet connection. ...

Page 22 - Power Module/Bay Battery Shunt Connections; The maximum short circuit capacity of the circuit breakers in

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [12 of 25] Power Module/Bay Battery Breaker Alarm/Shunt Trip Connections For Emerson provided Battery Cabinet, a battery...

Page 23 - Battery Alarm

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [13 of 25] Figure 12. Power Module/Bay Battery Breaker Alarm/Shunt Trip and Battery Shunt Connections 3 1 2 4 Battery Al...

Page 24 - Power Module/Bay Battery Connections; Power and

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [14 of 25] Figure 13. Power Module/Bay Battery Connections Rear Positive (+) Battery Busbar + Negative (-) Battery Busba...

Page 25 - Refer also to “General Grounding/Earthing Guidelines” on page 4.; OUTPUT CONNECTIONS; DC distribution panels can be interconnected as shown in; INPUT CONNECTIONS

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [15 of 25] Electrical Connections to Distribution Module/Bay (584001200 List 07) Distribution Module/Bay Rack Frame Grou...

Page 27 - Installing the Rectifier Module; There is a two-step insertion process.; Unpack the rectifier module.

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [17 of 25] Electrical Connections to Battery Cabinet (584001200 List 90, 91, 92, 93) Danger! Adhere to the “Important Sa...

Page 28 - Installing a Rectifier Module into a Power Module/Bay; System Startup; Contact Emerson Services for startup assistance.; Initial Preparation; Refer to; Initially Starting the System

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [18 of 25] Figure 16. Installing a Rectifier Module into a Power Module/Bay System Startup Important Safety Instructions...

Page 29 - Circuit Breaker Locations

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [19 of 25] Figure 17. Circuit Breaker Locations Load Distribution Circuit Breakers 120kW Power Module/Bay 584001200 List...

Page 30 - ACU+ Controller Initialization; Your ACU+ controller was programmed with a configuration; The initialization routine takes several minutes. During that

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [20 of 25] ACU+ Controller Initialization Note: Your ACU+ controller was programmed with a configuration file that provi...

Page 31 - Verifying the Configuration File; Changing Battery Capacity Rating in the ACU+; Checking Basic System Settings; Table 3

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [21 of 25] system, this sets the number of shunts being used in the system and the number of battery breakers being used...

Page 32 - ACU+ Controller Basic Settings Local Menu Navigation; Parameter; Configuring the ACU+ Identification of Rectifiers; If

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [22 of 25] Table 3. ACU+ Controller Basic Settings Local Menu Navigation Parameter Menu Navigation Date Main Menu / Sett...

Page 33 - Check your numbering to be sure it is correct. If there; Checking System Status; Component; Final Steps; Table 4

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [23 of 25] 8. When you have finished selecting identification numbers for all rectifiers, repeatedly press ESC to return...

Page 34 - NetPerformTM Optimization Services (North America); Account Management

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [24 of 25] NetPerform™ Optimization Services (North America) At Emerson Network Power, we understand the importance of r...

Page 35 - NetPerformTM Optimization Services (EMEA); Technical Support

NetSure ™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Spec. No: 584001200 Code: IM584001200 Model No: 9500 Issue AA, April 14, 2014 [25 of 25] NetPerform™ Optimization Services (EMEA) At Emerson Network Power, we understand the importance of reliable e...