EMAX HES07V080Y1 - User Manual

Page 2 - CONTENTS

EMAX 2 | P a g e CONTENTS Safety Information 3-4 Breathable Air 4 Pressurized Components 4 Personal Protective Equipment 4 Basic Nomenclature 5 Installation 6-13 Area 6 Lifting and Movement 7 General Lifting 7 Anchoring 8 Electrical 9-11 Piping 12-14 Auto Drain 12 Pre-use Inspection 14-15 Operation ...

Page 3 - SAFTEY INFORMATION; NEVER modify the compressor and/or controls in any way.

EMAX 3 | P a g e SAFTEY INFORMATION This manual contains very important information to know and understand. This is to provide for SAFTEY and to PREVENT EQUIPMENT PROBLEMS. To help understand this information, observe the following: DANGER: Danger indicates and imminently hazardous situation which, ...

Page 4 - discharge air from these systems in unventilated or other; DO NOT; attempt to open the valve while the

EMAX 4 | P a g e Breathable Air 1. NEVER use air from this compressor for breathable air except in full compliance with OSHA Standards 29 CFR 1910 and any other Federal, State or Local codes or regulations. 2. DO NOT use airline anti-icer systems in air lines supplying respirators or other equipment...

Page 5 - BASIC NOMENCLATURE

EMAX 5 | P a g e BASIC NOMENCLATURE A. RING BASE I. ELECTRIC MOTOR B. TANK, 80 GALLONS J. TANK PRESSURE GAUGE (psi) C. INTEGRAL TOP PLATE K. MOTOR WIRE HARNESS D. PUMP, WITH OIL DRAIN L. MAGNETIC STARTER E. BELT GUARD M. PRESSURE SWITCH WIRE HARNESS F. AIR FILTER ASSEMBLY N. PRESSURE SWITCH G. OIL F...

Page 6 - INSTALLATION; temperature range between; temperatures below 15 ̊F or

EMAX 6 | P a g e INSTALLATION Area 1. Install compressor in a clean, dry, and well-lit area. Be sure installation area can maintain a temperature range between 35˚ - 110˚ F. 2. Allow sufficient space around the compressor for maintenance access and adequate airflow. Mount unit with the belt guard (p...

Page 7 - NEVER

EMAX 7 | P a g e Lifting and Movement/Forklift 1. Make sure lift operator stays aware while moving the compressor. 2. Be sure to uncrate the compressor prior to movement. This will allow a visual reference for the balance of the unit. 3. Be sure the load is secure and well balanced before moving the...

Page 8 - MAXIMUM

EMAX 8 | P a g e Anchoring To ensure proper and safe operation of the compressor the unit is required to be anchored to a flat, smooth, concrete floor. Compressors are also required to be on ¼ inch (6.35mm) MAXIMUM thick rubber anti- vibration pads. ISOLATOR001A Recommended anchor Bolt specification...

Page 9 - Electrical Safety; certified electricians to install electrical components.; connect ground to air or cooling lines.

EMAX 9 | P a g e Electrical Safety 1. Follow all NEC and local codes for electrical wiring. Allow only authorized service personnel or certified electricians to install electrical components. 2. Put unit on a dedicated circuit and make sure no other electrical equipment is wired into it. Failure to ...

Page 12 - AUTOMATIC TANK; – the length of the drain/

EMAX 12 | P a g e Piping (Safety steps) 1. Install appropriate flow-limiting valves as necessary according to pipe size(s) used and run lengths. This will reduce pressure in case of hose failure, per OSHA Standard 29 CFR 1926.302(b)(7). 2. Flow-limiting valve are listed by pipe size and rated CFM. S...

Page 13 - CFM; Air Drop

EMAX 13 | P a g e 1. Minimum pipe size for compressed air lines: (Pipe sizes are shown in inches) CFM 25ft 50ft 100ft 250ft 20 ¾ ¾ ¾ 1 40 ¾ ¾ 1 1 60 ¾ 1 1 1 100 1 1 1 1 – ¼ 125 1 – ¼ 125 1 – ¼ 1 – ½ 2. Air systems should be checked daily for leaks. This helps to prevent unnecessary load on the compr...

Page 14 - pull the safety valve on the tank if there is air in the tank!

EMAX 14 | P a g e 4. Make sure any tube, pipe, fitting, or hose connected to the unit can withstand operating temperatures and retain pressure. 5. Never use reducers in discharge piping. Keep all piping and fittings the same size in the piping system. PRE-USE INSPECTION 1. The unit is shipped with p...

Page 18 - PARTS LIST; PART

EMAX 18 | P a g e PARTS LIST PART PART# AIR FILTERS (2 PER UNIT) FILTER057 BELT GUARD 10HP GUARD002G01 BELT GUARD 5HP/7.5 HP GUARD002G02 BELT GUARD SUPPORT TRAY002 BELT GUARD TO PUMP SUPPORT BRACKET GUARDBRACE001 BELTS (2 PER UNIT) 10HP BELT053 BELTS (2 PER UNIT) 5HP/7.5HP BELT003 CHECK VALVE VALVE0...

Page 19 - WARRANTY STATEMENT; TM and; repairs shall only include; , thereafter owner is; With participation in our SMART OILTM

EMAX 19 | P a g e WARRANTY STATEMENT Standard Warranty: That each compressor unit is free from defects in material, workmanship, and parts for 1 year from the date of delivery. This Standard Warranty includes 1 year of warranty labor from an authorized technician. Manufacturer is not responsible for...

Page 20 - Limited Lifetime Warranty is not prorated and has no hour limits.; Required maintenance schedule to maintain warranty status.

EMAX 20 | P a g e Limited Lifetime Warranty is not prorated and has no hour limits. **Limited Lifetime Warranty, non-prorated, no hour limits. In the case the product has been discontinued at any point the Limited lifetime Pump warranty will last five years past the discontinued date. Warrantor has ...

Page 22 - MAINTENANCE LOG