Page 3 - NEVER modify the compressor or controls in any way.
2 ROTARY TOW BEHIND REV010322 SAFTEY INFORMATION This manual contains very important information. This manual provides for information to promote SAFTEY and to PREVENT EQUIPMENT PROBLEMS. To help understand this information, observe the following: DANGER: “ Danger ” indicates and imminently hazardou...
Page 4 - 910 and any other Federal, State or Local codes or regulations; DO NOT; attempt to open the valve while the; CAUTION: DO NOT PULL WITH
3 ROTARY TOW BEHIND REV010322 BREATHABLE AIR 1. NEVER use air from this compressor for breathable air except in full compliance with OSHA Standards 29 CFR 1910 and any other Federal, State or Local codes or regulations . 2. DO NOT use airline anti-icer systems in air lines supplying respirators or o...
Page 5 - Road Safety; lbs.
4 ROTARY TOW BEHIND REV010322 Road Safety We provide you with all the documents necessary to obtain the registration certificate. NON-BRAKED COMPRESSORS must be towed by a vehicle having a net weight at least two times greater than the total weight of the towed compressor. This weight is the total a...
Page 6 - NHTSA Notification Statement; 200 New Jersey Avenue SE Washington,
5 ROTARY TOW BEHIND REV010322 NHTSA Notification Statement If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) and the manufacturer. If NHTSA receives similar c...
Page 10 - CAUTION: If ambient temperature drops below 32 ̊F, be
9 ROTARY TOW BEHIND REV010322 Installation Area 1. The compressor must be operated only in a clean, dry, and well-lit area. Be sure the area can maintain a temperature range between 35 ˚ F - 110˚ F. 2. Allow sufficient space around the compressor for maintenance access and adequate airflow 3. DO NOT...
Page 11 - Exhaust; Keep a properly charged
10 ROTARY TOW BEHIND REV010322 Exhaust 1. Never attempt to attach ductwork to the muffler system to allow for installation inside an enclosure. Attaching any form of ductwork to the muffler system can cause heat buildup and increased exhaust back pressure resulting in possible exhaust leakage and da...
Page 13 - Ensure that incoming service has adequate ampere rating.; connect ground to air or cooling lines.
12 ROTARY TOW BEHIND REV010322 Prior to Towing 1. Ensure the enclosure surrounding the unit is correctly closed and secured. 2. Make sure that the tires are in good condition, inflated to the correct pressure, and the lug nuts are tightened to the correct specification. 3. Verify that all signal lig...
Page 14 - Battery Component; Use a minimum of 6 AWG wire for battery cables.
13 ROTARY TOW BEHIND REV010322 Battery Component Varied models of compressor are equipped with an electronic starter but require a customer supplied, 12V battery for operation. Be sure to follow safety steps and use proper procedures when setting up, connecting, and disconnecting the battery. Check ...
Page 15 - CFM; Air Drop
14 ROTARY TOW BEHIND REV010322 5. Minimum pipe size for compressed air lines: (Pipe sizes are shown in inches) CFM 25ft 50ft 100ft 250ft 20 ¾ ¾ ¾ 1 40 ¾ ¾ 1 1 60 ¾ 1 1 1 100 1 1 1 1 – ¼ 125 1 – ¼ 125 1 – ¼ 1 – ½ 160 1 – ¼ 1 – ½ 2 2-½ 200 1 – ½ 2 2-½ 2- ¾ 6. Check the air systems daily for leaks. Dai...
Page 16 - Refueling; DO NOT refuel the unit while the engine is running.; Storage
15 ROTARY TOW BEHIND REV010322 Refueling Internal combustion engines require fuel to operate. Although refueling the engine may seem like a menial task it can be hazardous if not done properly. 1. DO NOT touch the engine during use. Engines (especially the exhaust) will be hot. Allow time for the en...
Page 17 - Tire Safety
Page 26 - Technical Data; Unit Specific Information (fill out for your records)
25 ROTARY TOW BEHIND REV010322 Technical Data Compressor Model S090 S115 S185 CFM 90 115 185 Max Pressure (PSI) 125 125 125 Working Pressure (PSI) 100 100 100 Minimum Separator Pressure (PSI) 50 50 65 Safety Valve Opening Pressure (PSI) 150 150 145 Compressor Oil Total Capacity (Gal) 4 4 9 Motor Max...
Page 27 - DANGER! Failure to chock tires
26 ROTARY TOW BEHIND REV010322 Operation Ensure all personnel that work around or operate the compressor have read this manual and are well versed in the operation of this machinery. NEVER allow untrained personnel to operate this unit. This unit ships with break in oil and should be ready to operat...
Page 29 - Recommended Products:
28 ROTARY TOW BEHIND REV010322 DAILY 1. Check fuel tank level 2. Check oil level (engine and compressor) 3. Check radiator coolant level 4. Check/drain dust drain on air filter 5. Check fuel filter 6. Clean and clean battery terminal connections EVERY 100 HOURS COMPRESSOR SET 1. Purge the fuel tank ...
Page 30 - Cooling System; DO NOT overfill the safety relief tank above the line marked “FULL”.; Coolant System Guidelines
29 ROTARY TOW BEHIND REV010322 Cooling System 1. If you must remove the cap for the radiator follow the instructions below and then carefully replace the cap securely. 2. If a coolant leak occurs immediately consult manufacturer. 3. DO NOT overfill the safety relief tank above the line marked “FULL”...
Page 31 - Wipe the of the air cleaner with a cloth if needed.; Compressor Oil Filter; Unscrew the disposable cartridge
30 ROTARY TOW BEHIND REV010322 Air Filter Since the air cleaner/filter used on this engine is a dry type, DO NOT apply oil to it. 1. Air Filter Housing 2. Filter Element 3. Air Filter Cover/Lid 1. Open the evacuator valve once per week or daily in a dusty environment. Opening the valve will remove l...
Page 32 - Oil Separator; Make sure to stop the engine before changing the oil
31 ROTARY TOW BEHIND REV010322 Oil Separator To avoid injury: - Make sure to stop the engine before changing the oil separator cartridge. - Let the engine cool down sufficiently, hot oil may lead to injury. - Check that the air system is not under pressure 1. Replace the oil separator cartridge flus...
Page 36 - QUICK START; CONTROLLER SWITCH ON :; Push the start button
35 ROTARY TOW BEHIND REV010322 S185(ST/TR) QUICK START Before using, be sure to read and observe the instructions in the safety and user manual. CONTROLLER SWITCH ON : Turn ON the key switch Controller will be activated. COMPRESSOR START: Outlet valve is closed and the emergency stop not activated. ...
Page 37 - Regeneration; LEVEL; From level 2 an information alarm will appear on the controller:; Parked Regeneration; Check engine fuel level.
36 ROTARY TOW BEHIND REV010322 Regeneration This unit is equipped with particulate filtration and must have a regeneration cycle. Depending on the regeneration cycle detected by the engine controller unit some actions may not be available. LEVEL Level 0 Regeneration not needed. Parked regeneration d...
Page 38 - Attaching Towable Unit/Trailer
37 ROTARY TOW BEHIND REV010322 Attaching Towable Unit/Trailer This unit is equipped with a positional tow bar which allows it to be towed by a multitude of vehicles. This tow bar, although easy to use, can lead to a variety of issues if not installed correctly. Ensure the hitch attachment, section t...
Page 50 - Detail Parts Explosion S185
49 ROTARY TOW BEHIND REV010322 Detail Parts Explosion S185 REF# QTY PART 1 1 Fixing 2 4 Washer 3 6 Washer 4 1 Washer 5 4 Screw 6 1 Screw 7 2 Collar 8 1 Coupling 9 6 Screw 10 1 Fan 11 1 Engine REF# QTY PART 1 1 Engine Bell 2 1 Temp. Probe 3 1 Check Valve 4 1 Nipple 5 1 Elbow 6 6 Screw 7 6 Washer 8 1 ...
Page 57 - Troubleshooting
56 ROTARY TOW BEHIND REV010322 Troubleshooting SYMPTOM PROBABLE CAUSE REMEDY 1. Compressor will not start. 1. No fuel 2. Clogged fuel filter 3. Low battery voltage 4. Clogged air filter 5. Engine problems may have developed 6. Defective electrical safety 7. Blown fuse un wining harness 8. Faulty ele...
Page 59 - Warranty Statement; MUST
58 ROTARY TOW BEHIND REV010322 Warranty Statement The manufacturer makes the following warranty statement: 1. THAT EACH ROTARY SCREW AIR COMPRESSOR PUMP WILL BE FREE FROM DEFECTS IN MATERIAL, WORKMANSHIP, AND PARTS FOR 10 YEARS FROM THE DATE OF PURCHASE . Manufacturer is not responsible for downtime...
Page 60 - LIMITED WARRANTY; WILL NOT
59 ROTARY TOW BEHIND REV010322 3. The manufacturer offers this extensive warranty to the original purchaser of our trailers. The warranty starts from the point of sale ship date of the unit. The manufacturer warranties the trailer main frame to the original licensed owner to be free from defects in ...
Page 61 - WHAT WE WILL DO; APPLICATION REVIEW PROCESS
60 ROTARY TOW BEHIND REV010322 1. Industrial Engines for 2 years or 2,000 hours, whichever occurs first. 2. Industrial Engines Major Component Warranty (MCW), 3 years or 3000 hours, whichever occurs first, parts only. MCW covers cylinder block, cylinder head, crankshaft, camshaft, gears, pistons, ro...
Page 62 - THIS IS THE ONLY EXPRESS WARRANTY ON OUR PRODUCTS
61 ROTARY TOW BEHIND REV010322 The amount of time spe nt by KEA on an application review is significantly less than the amount of time spent by the OEM’s design engineers on the application. Because of this, the KEA application review is intended to identify issues that are within the scope of the a...
Page 63 - Maintenance Log
