Page 2 - IMPORTANT - READ CAREFULLY
IMPORTANT - READ CAREFULLY The Dixon @ ZTR @ Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully and become completely familiar with th...
Page 3 - INDEX
Part No. 8946 September 1995 INDEX SAFETY ................................................................ Pages 1 - 6 WARRANTY POLICY ........................................... Page 7 SPECIFICATIONS ................................................ Page 8 SEAT ADJUSTMENT...............................
Page 4 - SAFETY; RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,; The most common causes of injury to the operator or bystander...
SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... Page 1
Page 5 - SAFETY ALERT SYMBOL -; Danger; will; Warning; could; Caution
SAFETY SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning i...
Page 6 - serious injury or death.
SAFETY This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • ...
Page 7 - which can result in severe injury or death.; DO
SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR -...
Page 8 - Tragic accidents can occur if the operator is not alert to the; • Be alert and turn mower off if a child enters the area.
SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. 9 Keep children out of the mowing area and unde...
Page 10 - SEE DEALER FOR DETAILS
DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS This warranty policy applies to all HydroGear mowers or any 50" model, purchased on or after March 1,1990. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 400 hours of use, whichever occurs first. Mowers us...
Page 11 - SPECIFICATIONS
SPECIFICATIONS Model ZTR 6601 CHASSIS: 1 1 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Economically d...
Page 12 - SEAT ADJUSTMENT INSTRUCTIONS; Raise and push seat assembly and upper body rearward.
SEAT ADJUSTMENT INSTRUCTIONS 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly and upper body rearward. 3. Loosen two front seat adjustment knobs, P/N 3978, and slide seat forward or backward to desired position. 4. Re-tighten front seat adjustment knobs, P...
Page 13 - CONTROLS
Page 14 - not; CAUTION; Engage parking brake before starting engine.; TO SET PARKING BRAKE:
CONTROLS PARKING BRAKE: The parking brake used on the Model ZTR 6601 is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. CAUTION Engage parking brake before starting engine. Do not leave engine running for extended periods of time withou...
Page 15 - From neutral position, gently pull both drive levers toward you.; THROTTLE CONTROL LEVER:
CONTROLS TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward...
Page 16 - MOWER DECK CUT HEIGHT LIFT LEVER:
CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, lift switch up lightly and push forward. To disengage blades, pull switch backward. Switch is clearly marked "on and off". CIRCUIT BREAKER: Located on control panel, on operator's right. Protecti...
Page 17 - OPERATION INSTRUCTIONS; about the terrain to be mowed.; BEFORE OPERATING MOWER:
OPERATION INSTRUCTIONS The safe and successful operation of the Model ZTR 6601 will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of ...
Page 18 - PARKING BRAKE SWITCH TEST:
OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine should not turn over or attempt to start when the key switch is moved to the start position. BLADE DRIVE SWITCH TEST: a. With electric blade drive switch turned ON and parking brake in the ON position, e...
Page 19 - wide open or maximum
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1. Push choke control lever fully forward. 2. Push throttle control lever to 1/2 setting. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 4. Onc...
Page 20 - STARTING INSTRUCTIONS: Engine has been operated.; Always turn engine off when leaving mower.
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Engine has been operated. 1 . Move throttle control lever to 1/4 to 1/2 setting. 2. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 3. Move throttle control le...
Page 21 - Be sure that deflector is properly installed on the; Set engine speed control to the wide open or full setting.; GRASS HEIGHT SUGGESTIONS:; Correct mowing height can reduce weeds and disease by 50% to 80%
OPERATION INSTRUCTIONS In order to achieve optimum cutting performance, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide on page 35. CAUTION Be sure that deflector is properly installed on the discharge chute. 1. Set engine speed control ...
Page 22 - CARE AND MAINTENANCE; MAINTENANCE SCHEDULE:; Before performing any maintenance,
CARE AND MAINTENANCE This portion of the Model ZTR 6601 owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR de...
Page 23 - CUTTER BLADE MAINTENANCE:; Observe proper blade position prior to removal.
CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. CAUTION Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. NOTE: Be sure blade is centere...
Page 24 - BELT TENSION
CARE AND MAINTENANCE BELT TENSION ENGINE TO MOWER DECK BELT: No adjustment required. P/N 9758 Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will be observed both during engagement of the electric blade clutch...
Page 25 - Always; LUBRICATION
CARE AND MAINTENANCE FUEL SHUT OFF VALVE: A fuel shut off valve is located at the bottom rear of each fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION CHASSIS: Number of grease zerks used: (11) LOCATIONS: (1) each mower deck carriage ...
Page 26 - Shipping Air Pressure:
CARE AND MAINTENANCE REAR WHEELS: The rear wheels of the Model ZTR 6601 are of an "offset" center design to both compliment the articulation of the mowing deck and to provide stability when mowing on sloped ground. CAUTION Slopes are a major factor related to loss-of-control and tip-over acc...
Page 27 - Protect your investment:
CARE AND MAINTENANCE LUBRICATION DRIVE SYSTEM: The gears in the HydroGear gearbox are permanently lubricated using a special grease which completely eliminates the need for any type of maintenance. The HydroGear BDU-10L Series 70 hydrostatic transmissions are serviced with any high quality 10W30 mot...
Page 28 - HOT oil may cause burns.; PROTECT YOUR INVESTMENT:
CARE AND MAINTENANCE CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece o...
Page 29 - DECK LEVELING AND HEIGHT ADJUSTING PROCEDURE; On the right side of the machine^
CARE AND MAINTENANCE DECK LEVELING AND HEIGHT ADJUSTING PROCEDURE 1. On the right side of the machine^ the tie bar between the lift arms should be adjusted so there is 20-1/2" between clevis eyes. If adjustment is necessary, loosen jam nuts on both ends of the bar, and turn bar by hand until 20-...
Page 31 - PARKING BRAKE CABLE ADJUSTMENT:
CARE AND MAINTENANCE PARKING BRAKE CABLE ADJUSTMENT: Position parking brake lever in the off or disengaged position. This will allow the belt idler used on the engine to T-box to swing fully and apply tension to the belt. At this time, check that the cable which pulls the idler to a neutral position...
Page 33 - FORWARD TRAVEL SPEED ADJUSTMENTS:; be realigned by bending them slightly.
CARE AND MAINTENANCE FORWARD TRAVEL SPEED ADJUSTMENTS: Stop engine, move levers to drive position, lightly push each upper control lever forward until a resistance is felt on the lever. At this time, check that the forward lever stops on the bottom of each lever are hitting the stop blocks. If adjus...
Page 34 - PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT
CARE AND MAINTENANCE PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Electric clutches require periodic Air Gap adjustments to extend the life of the clutch. Listed below is both an Air Gap adjustment procedure and an Ohms test to check for a faulty coil within the clutch. No replacement parts are availabl...
Page 35 - HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE; Any high quality engine oil with an API classification of SG/CD is; Another alternative that will provide excellent all climate
CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE SERVICE INTERVALS: 1. Initial oil and filter service - 50 hours. 2. Every 250 hours thereafter. OIL REQUIREMENTS: Any high quality engine oil with an API classification of SG/CD is recommended. RECOMMENDED OIL WEIGHT: 10 W30 Anothe...
Page 37 - STANDARD SERVICE PARTS LIST; KOHLER AIR AND OIL FILTER PART NUMBERS:
STANDARD SERVICE PARTS LIST MODEL ZTR 6601: BLADES: Hi-Lift: P/N 9383 Engine To Mower Deck: Serpentine Belt: Engine To T-Box: T-Box To Hydros: P/N 9758 P/N 6939 P/N 1714 P/N 1765 Hydrostatic Transmission Filter: P/N 5565 KOHLER AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual fo...
Page 38 - TROUBLESHOOTING; SITUATION
TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more of th...
Page 48 - NOTES
Page 49 - OWNER; INFORMATION; DATE PURCHASED
DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO F A X 3 1 6 2 5 1 4 1 1 7 OWNER INFORMATION DATE PURCHASED MOWER MODEL NUMBER PURCHASED FROM MOWER SERIAL NUMBER DATE OIL CHANGED: DATE ENGINE TUNED:
