Dixon 44 / 968999547 - Manual

English - 6 SYMBOLS AND DECALS These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. Used in this publication to notify the reader of a risk of personal injury or death , particularly if the reader should neglect to follow instruct...

English - 8 SAFETY Safety Instructions These instructions are for your safety. Read them carefully. IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT INSERIOUS INJURY OR DEATH. WARNING! This...

English - 10 SAFETY Personal Safety Equipment • Make sure that you have first aid equipmentclose at hand when using the machine. • Never use the machine when barefoot. • Always wear protective shoes or boots,preferably with steel toe caps. • Always wear approved protective glasses ora full visor whe...

English - 11 SAFETY grass catchers or other attachments; theycan affect the stability of the machine. Do notuse on steep slopes. • Do not try to stabilize the machine by puttingyour foot on the ground. • Do not mow near drop-offs, ditches, orembankments. The machine could suddenlyroll over if a whee...

English - 12 SAFETY Maintenance Safe Handling of Gasoline To avoid personal injury or property damage, useextreme care in handling gasoline. Gasoline isextremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, andother sources of ignition. • Use only approved gaso...

English - 13 SAFETY General Maintenance • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure theequipment is in safe working condition. • Never tamper with safety devices. Checktheir proper operation regularly. • Keep machine free of grass, leaves, or otherdebris buil...

English - 14 SAFETY • Ensure that nuts and bolts, especially thefastening bolts for the blade attachments, areproperly tightened, torqued and that theequipment is in good condition. • Do not modify safety equipment. Checkregularly to be sure it works properly. Themachine must not be driven with defe...

English - 15 SAFETY • The blades are sharp and can cause cutsand gashes. Wrap the blades or useprotective gloves when handling them. • Check the parking brake’s functionalityregularly. Adjust and service as necessary. • The mulch blades should only be used infamiliar areas when higher quality mowing...

English - 16 SAFETY Customer responsibilities • Read and observe the safety rules. • Follow a regular schedule in maintaining,caring for and using your mower. • Follow the instructions under “Maintenance”and “Storage” sections of this owner’smanual. A spark arrester for the muffler is available thro...

CONTROLS English - 17 Controls This operator’s manual describes the Dixon Zero TurnRider. The rider is fitted with either a Briggs & Strattonor Kohler four-stroke overhead valve enginedeveloping 16 - 22 horse power. Transmission from the engine is made via two belt-driven hydraulic pumps, which ...

CONTROLS English - 18 1. Motion Control Levers The machine’s speed and direction are continuouslyvariable using the two steering controls. The steeringcontrols can be moved forward or backward about aneutral position. Furthermore, there is a neutralposition, which is locked if the steering controls ...

CONTROLS English - 19 Seat adjustment 8050-165 2. Seat adjustment lever The seat can be adjusted lengthways. When makingadjustments, sit on the seat. Slide the lever to the sideand maneuver seat to appropriate placement andrelease lever. 3. Unlocking Transmission When pushing or pulling the mower, b...

CONTROLS English - 21 5. Ignition Switch The ignition key is placed on the driver’s panel and isused to start and stop the engine. 6. Choke Control The choke is used for cold starts to provide the enginewith a richer fuel mixture. Two choke options are available, depending on model.For units with a ...

CONTROLS English - 23 8050-774 1. Lift lever2. Trigger3. Set pin4. Foot pedal Cut height lift lever and pedal 1 3 4 IMPORTANT INFORMATION In order to obtain an even cutting height itis important that the air pressure in all fourtires is the same 15 psi (1 bar). IMPORTANT INFORMATION Always use the h...

English - 24 OPERATION Operation Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its e...

English - 25 OPERATION Before Starting • Read the sections Safety Instructions andControls before starting the machine. • Perform the daily maintenance beforestarting (see Maintenance Schedule in theMaintenance section). • Check that there is sufficient fuel in the fueltank. • Adjust the seat to the...

English - 26 OPERATION • Move the steering controls outward to thelocked (outer) neutral position. • Move the throttle to the middle position. • If the engine is cold, the throttle controlshould be pushed forward to its chokeposition. • Press in and turn the ignition key to the startposition. Steeri...

English - 28 OPERATION To start an engine with a weak battery If your battery is too weak to start the engine, it shouldbe recharged. (See “Battery” in the MaintenanceSection.) If “jumper cables” are used for emergency starting,follow this procedure: To attach jumper cables • Connect each end of the...

English - 29 OPERATION Running 1. Release the parking brake by moving the lever downward.Your mower is equipped with an operatorpresence system. When the engine isrunning, any attempt by the operator to leavethe seat without first setting the parking brakewill shut off the engine. 2. Move the steeri...

English - 30 OPERATION In order, for example, to turn right whilemoving forward, move the right controltowards the neutral position. The rotation ofthe right wheel is reduced and the machineturns to the right.Turning on the spot can be achieved bymoving one control backward (behind theneutral positi...

English - 31 OPERATION Mowing Tips • Observe and flag rocks and other fixedobjects to avoid collisions. • Begin with a high cutting height and reduceit until the desired mowing result is attained.The average lawn should be cut to 2½" (64mm) during the cool season and over 3" (76mm) during th...

English - 32 OPERATION Stopping the Engine Allow the engine to idle a minute in order to attainnormal operating temperature before stopping it, if ithas been worked hard. Avoid idling the engine forlonger periods, as there is a risk of the spark plugsfouling. • Disengage the mower deck by depressing...

English - 33 OPERATION Moving by Hand Unlocking Transmission When pushing or pulling the mower, be sure to engagethe IZT (Integrated Zeroturn Transaxle) bypasslinkages. • Always turn off engine before engaging ordisengaging the hydro release (free wheel)lever. Never attempt to move the lever withthe...

English - 34 Daily Weekly At Maintenance Interval Least In Hours Once Each Year Maintenance Page Before After 25 50 100 300 Check the parking brake z Check the engines oil level (every refueling) z Check the safety system z Check for fuel and oil leakages ‹ Check/clean the engine’s cooling air intak...

English - 35 Daily Weekly At Maintenance Interval Least In Hours Once Each Year Maintenance Page Before After 25 50 100 300 Check/adjust throttle cable z Check the condition of belts, belt pulleys, etc. z z Change the engine oil 1) z z Replace the engine oil filter z z Clean/replace the spark plugs ...

English - 36 Battery Your mower is equipped with a maintenance freebattery and does not need servicing. However, periodiccharging of the battery with an automotive type batterycharger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Recharge at 6-10 amperes for...

English - 37 Ignition System The engine is equipped with an electronic ignitionsystem. Only the spark plug requires maintenance. For recommended spark plug, see Technical Data. 1. Remove the ignition cable boot and clean around the spark plug. 2. Remove the spark plug with a spark plug socket wrench...

English - 38 Checking the Engine’s Cooling Air Intake Check that the engine’s cooling air intake is free fromleaves, grass, and dirt. If the cooling air intake is clogged, engine coolingdeteriorates, which can lead to engine damage. Checking and Adjusting the Throttle Cable Check that the engine res...

English - 39 Replacing the Air Filter If the engine seems weak or runs unevenly, the airfilter may be clogged. If run with a dirty air filter, thespark plugs can become fouled, disrupting operation. For this reason, it is important to replace the air filterregularly (see the heading Maintenance Sche...

English - 40 4. Tap the paper filter against a fixed surface to remove dust. If the paper filter is still dirty, itmust be replaced. Refit the air filter as follows: 1. Check that the seal on the bottom of the paper filter is whole. 2. Mount the paper filter in the air filter housing and tighten the...

English - 41 Checking Tire Pressures All four tires should have a pressure of 15 psi / 103 kPa /1 bar. Checking the Parking Brake Visually check that no damage is found on the lever,linages, or switch belonging to the parking brake.Perform a stand still test and check that there is abraking action. ...

English - 42 Deck belt removal 1. Park on a level surface. Apply parking brake. 2. Lower the deck into the lowest cutting position. 3. Remove bolts from belt shields and remove shields. 4. Remove any dirt or grass that may have accumulated around the cutter housings andentire deck surface. 5. Carefu...

English - 43 Pump Belt To replace EZT (E-Series Zeroturn Transaxle) belt Park the mower on a level surface. Engage the parkingbrake. EZT belt removal NOTE: Be careful not to damage the fan blades onthe EZT´s as this can affect cooling or damage theEZT´s • Remove the deck belt (see Deck Belt Removal ...

English - 44 Blade replacement • Remove blade bolt by turning counterclockwise. • Install new or re-sharpened blade with stamped “GRASS SIDE” facing towardsground/grass (down) or “THIS SIDE UP”facing deck and cutter housing. • Install and tighten blade bolt securely.Torque blade bolt to 27-35 ft/lb ...

English - 45 Adjusting the Mower Deck Check the tire pressure before adjustment of themower deck. See “Checking Tire Pressure” inMaintenance section. Faulty mower deck adjustments will cause an uneven mowing result. To level deck Adjust the deck while the mower is on a level surface.Make sure the ti...

English - 46 To adjust anti-scalp rollers Deck has anti-scalp rollers. Anti-scalp rollers are properly adjusted when they arejust slightly off of the ground when the deck is at thedesired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper positionto help pr...

English - 47 Parking brake To adjust parking brake Jack up unit and support properly with jack stands. Allow clearance to work at rear transaxles. Before making any adjustments: Set park brake. Measure the distance between the rod swivel pin and the brake arm washer. With the brake engaged, there sh...

English - 48 Tracking adjustment If the mower is not tracking straight, check the air pressure in both rear tires. Recommended air pressure is 15 psi (1 bar). If the unit will not track straight, follow the steps below. Tracking must be checked on a flat and level concrete or blacktop surface. Mower...

English - 49 LUBRICATION Lubrication Lubrication Schedule 7 * 8011-672-3 General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil. When lubricating with grease, unless otherwise stated, use a high grade...

English - 50 LUBRICATION Lubricating the Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Refit therubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly. If acable binds, it ca...

English - 52 LUBRICATION Checking the Oil Level Check the oil level in the engine when the machine is standing level and the engine is stopped. Remove the dipstick, wipe it clean, and then replace it. The dipstick should be screwed into place. Take the dipstick out again and read the oil level. The ...

English - 53 LUBRICATION Changing the Engine Oil Filter 1. Drain the engine oil in accordance with the work description under the heading Engine Oil/ Change Engine Oil. 2. Remove the oil filter. If necessary, use a filter remover. 3. Wipe new, clean engine oil onto the seal for the new filter. 4. Mo...

English - 54 LUBRICATION 7. Drain old oil filters of all free flowing oil prior todisposal. Place used oil in appropriatecontainers and dispose of it in accordance withlaws in your area. 8. Remove the top port plug (see illustration) fromthe left side and right side of the transaxles priorto filling...

English - 55 LUBRICATION Purging Procedures Due to the effects air has on efficiency in hydrostatic drive applications, it is critical that it is purged from the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additi...

English - 56 TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Cause The engine will not start. • The blade switch is engaged. • The steering controls are not locked in the neutralposition. • The driver is not sitting in the driver’s seat. • The parking brake is not activated. • The battery is d...

English - 59 STORAGE Storage Winter Storage At the end of the mowing season, the machine shouldbe readied for storage (or if it will not be in use forlonger than 30 days). Fuel allowed to stand for longperiods of time (30 days or more) can leave stickyresidues that can plug the carburetor and disrup...

English - 61 Engine Manufacturer Kohler Briggs & Stratton Type Courage Intek Power 20 hp 16 hp Lubrication Pressure with oil filter Pressure with oil filter Oil capacity excl filter Oil capacity incl filter 1.6 qt (1.5 liters) 1.3 qt (1.3 liters) Engine oil, Synthetic SAE 10W30 SAE 5W30, 10W30 E...

English - 62 Equipment Cutting width 44" 36" Cutting height 1.5" - 4.5" 1.5" - 4.5" Uncut circle 0 0 Number of blades 3 2 Blade length 14.97" 18.5" Nose rollers Yes Yes Michigan Seat Standard Standard Hinged armrests Yes Yes Hour meter Standard Standard Blade engageme...

English - 69 TECHNICAL DATA Accessories BioClip attachment (Mulch kit) Collection system Torque Specifications ·Engine crankshaft bolt 50 ft/lb (67 Nm) ·Deck pulley bolts 45 ft/lb (61 Nm) ·Lug nuts 75 ft/lb (100 Nm) ·Blade bolt 45-55 ft/lb (60-75 Nm) ·Standard ¼" fasteners 9 ft/lb (12 Nm) ·Stand...

English - 70 CONFORMITY CERTIFICATES Conformity Certificates USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill therequirements. This is also applicable to special requirements for any of the states, (California emission rulesetc.)...

English - 71 SERVICE JOURNAL Service Journal Action Date, mtr reading, stamp, sign Delivery Service 1. Charge the battery. 2. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 3. Mount the steering controls in the normal position. 4. Connect the contact box to the cable for the seat’s safety...

English - 72 SERVICE JOURNAL After the First 5-8 Hours 1. Change engine oil.

SERVICE JOURNAL Action Date, mtr reading, stamp, sign 50-Hour Service 1. Perform the 25-hour service. 2. Clean/replace the air cleaner’s filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3. Change engine oil. 4. Lubricate according to lubrication chart. 5. Check/adj...

Action Date, mtr reading, stamp, sign 100-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Change the engine oil filter. 4. Clean/replace the spark plugs. 5. Replace the fuel filter. 6. Clean the cooling fins on the engine and transmission. 7. Check V-belts. 8. Check t...

SERVICE JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service 1. Inspect the machine. Come to agreement with the customer as to which additional work is to be carried out. 2. Perform the 25-hour service. 3. Perform the 50-hour service. 4. Perform the 100-hour service. 5. Check/adjust the mo...

SERVICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Year 1. Clean the engine’s cooling air intake (25 hours). 2. Replace the air cleaner’s pre-filter (foam) (300 hours). 3. Replace the air filter’s paper cartridge. 4. Change the engine oil (50 hours). 5. Replace the engine oil f...