Page 3 - TABLE OF CONTENTS; Torque Specifications
TABLE OF CONTENTS INTRODUCTION .......................................................4 Driving and Transport on Public Roads .................4 Towing ...................................................................4 Operating ...............................................................4 Good...
Page 4 - INTRODUCTION; Congratulations
4- DIXON INTRODUCTION Congratulations Thank you for purchasing a Dixon ride-on mower. This machine is built for superior efficiency to rapidly mow primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to...
Page 5 - Good Service; Manufacturing Number; Code
DIXON -5 INTRODUCTION Good Service Dixon’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your reta...
Page 6 - SYMBOLS AND DECALS; Used in this publication to notify the reader of a risk of; personal injury or death; , particularly if the reader should; material damage; , particularly if the reader should neglect; xxxxxxxxx xxxxxx xxxxxxxxx. xx; R N
6- DIXON SYMBOLS AND DECALS These symbols are found on the machine and in the operator’s manual.Study them carefully so that you know what they mean. Used in this publication to notify the reader of a risk of personal injury or death , particularly if the reader should neglect to follow instructions...
Page 8 - SAFETY; General Operation
D- DIXON SAFETY 8011-512 Read the operator’s manual before starting the machine WARNING!This symbol means that important safety instructions need to be emphasized. It concerns your safety. WARNING!THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE T...
Page 9 - Anyone who operates this machine must first; components contain or emit chemicals
DIXON -9 SAFETY 8011-520 Never take passengers Disengage blades when not mowing. Shut 1. off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.Operate machine only in daylight or good 2. artificial ligh...
Page 10 - slopes greater than 10 degrees. And; Personal Safety Equipment; Make sure that you have first aid equipment; Slope Operation
D- DIXON SAFETY 8011-670a Personal protective equipment 6003-004 Mow up and down, not side to side WARNING!Do not drive up or down hills with slopes greater than 10 degrees. And do not drive across any slopes. Personal Safety Equipment Make sure that you have first aid equipment • close at hand when...
Page 11 - Children; Never
DIXON -11 SAFETY 8011-509 Be extra cautious when driving on slopes 8011-517 Never allow children to operate the machine 8011-518 Keep children away from work area Use extra care while operating machine with 7. grass catchers or other attachments; they can affect the stability of the machine.Do not u...
Page 12 - Safe Handling of Gasoline; mower deck’s drive belt is removed.
D- DIXON SAFETY 8011-516 Never fill the fuel tank indoors Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and • other sources of ignit...
Page 13 - General Maintenance; smoking or near open flames or sparks.; compounds, chemicals that are
DIXON -13 SAFETY 8011-515 Never drive the machine in an enclosed space General Maintenance Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the • equipment is in safe working condition.Never tamper with safety devices. Check their • proper operation regularly.Keep m...
Page 14 - circuit. This can cause battery explosion, fire or; consequences by the following
D- DIXON SAFETY Ensure that nuts and bolts, especially the • fastening bolts for the blade attachments, are properly tightened, torqued and that the equipment is in good condition.Do not modify safety equipment. Check • regularly to be sure it works properly. The machine must not be driven with defe...
Page 15 - Reduce the risk of fire by removing grass,; Transport; Check and abide by local traffic regulations; The parking brake is not sufficient
DIXON -15 SAFETY 8011-514 Regularly clean deck The blades are sharp and can cause cuts and • gashes. Wrap the blades or use protective gloves when handling them.Check the parking brake’s functionality • regularly. Adjust and service as necessary.The mulch blades should only be used in • familiar are...
Page 16 - The ROPS increases the basic weight of the unit by 42
D- DIXON SAFETY Roll Over Protection System (ROPS) The ROPS increases the basic weight of the unit by 42 lbs/19 kg. The ROPS is an accessory. Do not use ROPS as a lifting, attaching or • anchoring point.Do not use ROPS for wrecking or towing. • Do not exceed Max GVW: 2822 lbs/1283 kg. • Read machine...
Page 17 - CONTROLS; This operator’s manual describes the Dixon Zero
CONTROLS DIXON -17 This operator’s manual describes the Dixon Zero Turn Rider. The rider is fitted with either a Briggs & Stratton or Kohler four-stroke overhead valve engine developing 16 - 22 horse power.Transmission from the engine is made via two belt- driven hydraulic pumps, which in turn d...
Page 18 - Motion Control Levers; Tracking; one steering control is moved much
CONTROLS 18- DIXON Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls ar...
Page 19 - Seat Adjustment Lever; transmission must be unlocked and park; Bypass Linkage; Unlocking Transmission
CONTROLS DIXON -19 Seat Adjustment Lever The seat can be adjusted lengthways. When making adjustments, sit on the seat. Slide the lever to the side and maneuver seat to appropriate placement and release lever. IMPORTANT INFORMATIONBefore pushing or towing tractor, transmission must be unlocked and p...
Page 20 - Fuel Tank; The machine has one fuel tank, just behind the seat.; Gasoline is highly flammable.
CONTROLS 20- DIXON Fuel Tank The machine has one fuel tank, just behind the seat. The tank capacity is 4.5 gallons (17 liters).The engine will run on a minimum of 85-octane unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used. See also Technical Data concerning ethan...
Page 21 - IMPORTANT INFORMATION; Choke Control; USE FULL THROTTLE WHEN MOWING
CONTROLS DIXON -21 Ignition Switch The ignition key is placed on the driver’s panel and is used to start and stop the engine. IMPORTANT INFORMATION Do not run the starter for more than five seconds each time. If the engine does not start, wait about 10 seconds before retrying. 8050-816 Ignition Swit...
Page 22 - Blade Switch; applying the parking brake. Always set the; Circuit Breaker
CONTROLS 22- DIXON Blade Switch In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed. IMPORTANT INFORMATIONThe machine must stand absolutely still when applying the parking brake. Always set the parking brake before dismounting. Release the...
Page 23 - important that the air pressure in all four tires; Mower Deck Cut Height Adjustment
CONTROLS DIXON -23 8050-806 Cut height lift pedal IMPORTANT INFORMATIONIn order to obtain an even cutting height it is important that the air pressure in all four tires is the same 15 psi (1 bar). IMPORTANT INFORMATIONAlways use the high position to transport. Mower Deck Cut Height Adjustment Locate...
Page 24 - OPERATION; Training; power. Additionally, we suggest when first operating; Steering; To move forward and backward; While moving in a forward direction, first pull both
OPERATION 24- DIXON Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities.We suggest that this section be reviewed in its entirety prior ...
Page 25 - Before Starting; Check that there is sufficient fuel in the fuel; Starting the Engine
OPERATION DIXON -25 Before Starting Read the sections Safety Instructions and • Controls before starting the machine.Perform the daily maintenance before • starting (see Maintenance Schedule in the Maintenance section). Check that there is sufficient fuel in the fuel • tank.Adjust the seat to the de...
Page 28 - flame and smoking materials; Weak Battery; Jumper Cables; Remove BLACK cable first from chassis and; negative grounded system. The other vehicle
OPERATION 28- DIXON WARNING!Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. Weak Battery If your battery is too weak to start the engine, it should be recharged. (See “Battery” in the Mainte...
Page 29 - Running; without first setting the parking brake will shut; when engaging blade switch. Make
OPERATION DIXON -29 Running Release the parking brake by moving the lever 1. downward. Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.Move the steering...
Page 30 - Operating on hills; released. This may cause the mower to; slopes greater than 10 degrees. Do
OPERATION 30- DIXON Operating on hills Read the Safety Instructions “Driving on Slopes” in the “Safety Instructions”. The slowest speed possible should be used • before starting up or down hills.Avoid stopping or changing speed on hills. • If stopping is absolutely necessary, pull drive • levers int...
Page 31 - Mowing Tips; Observe and flag rocks and other fixed; slopes more than 10 degrees. Mow
OPERATION DIXON -31 Mowing Tips Observe and flag rocks and other fixed • objects to avoid collisions.Begin with a high cutting height and reduce it • until the desired mowing result is attained. The average lawn should be cut to 2½” (64 mm) during the cool season and over 3” (76 mm) during the hot m...
Page 32 - Stopping the Engine; position than “OFF” will cause the battery to
OPERATION 32- DIXON Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. Disengage the mower deck by depressing ...
Page 33 - Manual Transport; the engine stopped
OPERATION DIXON -33 Manual Transport Unlocking Transmission When pushing or pulling the mower, be sure to engage the bypass linkages. Always turn off engine before engaging or • disengaging the hydro release (free wheel) lever. Never attempt to move the lever with the engine running.Lift the seat to...
Page 34 - MAINTENANCE; Maintenance Schedule; = Described in this manual; Inspect muffler/Spark arrester
34- DIXON MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to m...
Page 35 - Engage the parking brake.; Replace the engine oil filter
DIXON -35 MAINTENANCE 1) First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop. ● = Described in this manual ♦ = Not...
Page 36 - Battery; Cleaning battery and terminals; Disconnect BLACK battery cable first, then; Replacing battery; first to prevent sparks from accidental
36- DIXON MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. Keep battery and terminals clean. 1. Keep battery bolts tight. 2. Recharge at 6-10...
Page 37 - Ignition System; cause overheating and damage the engine.
DIXON -37 MAINTENANCE Ignition System The engine is equipped with an electronic ignition system. Only the spark plug requires maintenance.For recommended spark plug, see Technical Data. Remove the ignition cable boot and clean 1. around the spark plug.Remove the spark plug with a spark plug 2. socke...
Page 38 - Engine Cooling Air Intake; If the engine produces black smoke or is difficult
38- DIXON MAINTENANCE Engine Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt.If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. Throttle Cable Check that the engine responds to throttle increases and ...
Page 39 - Air Filter; If the engine seems weak or runs unevenly, the air; become very hot during operation.
DIXON -39 MAINTENANCE Air Filter If the engine seems weak or runs unevenly, the air filter may be clogged. If run with a dirty air filter, the spark plugs can become fouled, disrupting operation. For this reason, it is important to replace the air filter regularly (see the heading Maintenance Schedu...
Page 40 - Check that the seal on the bottom of the paper; Fuel Filter; toward the carburator. If necessary, a soap; filter. Do not wash the paper filter. Do not oil; Fuel Pump Air Filter
40- DIXON MAINTENANCE Tap the paper filter against a fixed surface to 4. remove dust. If the paper filter is still dirty, it must be replaced. Refit the air filter as follows: Check that the seal on the bottom of the paper 1. filter is whole.Mount the paper filter in the air filter housing 2. and ti...
Page 41 - Tire Pressures; absolutely still when the park; NOTE: The belt will show some small cracks in normal; Parking Brake
DIXON -41 MAINTENANCE Tire Pressures All four tires should have a pressure of15 psi / 103 kPa /1 bar. 8050-824 Adjusting belt tension Tension Eyebolt WARNING!Faulty adjustment can cause an accident. WARNING!The machine must be standing absolutely still when the park brake is engaged. V-belts Deck be...
Page 42 - Deck belt removal; NOTE: For ease in installing the deck belt, refer to
42- DIXON MAINTENANCE Deck belt removal Park on a level surface. Apply parking brake. 1. Lower the deck into the lowest cutting position. 2. Remove bolts from belt shields and remove 3. shields.Remove any dirt or grass that may have 4. accumulated around the cutter housings and entire deck surface.C...
Page 43 - Pump Belt; EZT belt removal; NOTE: Be careful not to damage the fan blades on; Belt installation
DIXON -43 MAINTENANCE Pump Belt Replacing EZT (E-Series Zeroturn Transaxle) belt Park the mower on a level surface. Engage the parking brake. EZT belt removal NOTE: Be careful not to damage the fan blades on the EZT´s as this can affect cooling or damage the EZT´s Remove the deck belt (see Deck Belt...
Page 44 - Blade replacement; hands with gloves and/or wrap; Blades; out by an authorized service workshop.
44- DIXON MAINTENANCE Blade replacement Remove blade bolt by turning • counterclockwise.Install new or re-sharpened blade with • stamped “GRASS SIDE” facing towards ground/grass (down) or “THIS SIDE UP” facing deck and cutter housing.Install and tighten blade bolt securely.Torque • blade bolt to 27-...
Page 45 - Mower Deck; Adjusting Mower Deck; Make sure the tires are inflated to the correct pressure.; Place the blade switch in the disengaged position.; supporting the deck. To lower that specific corner,
DIXON -45 MAINTENANCE Mower Deck Adjusting Mower Deck Check the tire pressure before adjustment of the mower deck. See “Checking Tire Pressure” in Maintenance section. Faulty mower deck adjustments will cause an uneven mowing result. Leveling Mower Deck Adjust the deck while the mower is on a level ...
Page 46 - Use protective glasses when; Caster Wheels; Foam filled tires or solid tires will void the warranty.; Cleaning
46- DIXON MAINTENANCE 8050-092 Cleaning Use protective glasses when cleaning and washing. Caster Wheels Check every 200 hours. Lift front of unit off of ground so caster wheels can rotate freely. Tighten caster bolt then back off ½ turn. Check that wheel rotates freely. If wheel does not rotate free...
Page 47 - gauge wheels or the roller and deck may be; Tracking Adjustment; the steps below. Tracking must be checked on a flat; Mower is tracking to the right.; EZT Transaxle; Purging Procedure; Due to the effects air has on efficiency in hydrostatic; open
DIXON -47 MAINTENANCE Anti-scalp Rollers Deck has anti-scalp rollers.Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti- scalp rollers then keep the deck in the proper position to help ...
Page 48 - LUBRICATION; Lubrication Schedule; petroleum products must not be used to clean belts.
48- DIXON LUBRICATION Lubrication Schedule General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil.When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulfide grease. F...
Page 49 - Lubricating the Cables; Front Wheel Mount; Lubricate with a grease gun, one zerk for each wheel; Front Wheel Bearings; Lubricate with a grease gun, one zerk for each set of; Deck Spindle; excess lubricant so that is does not come
DIXON -49 LUBRICATION Lubricating the Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Refit the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly. If a cable binds, it can...
Page 50 - Deck Outer Spindle; Place the machine on a flat surface.; The engine oil should be changed for the first time
50- DIXON LUBRICATION Deck Outer Spindle Lubricate using a grease gun, one zerk, each side 2-3 strokes.Use only good quality bearing grease. Place the machine on a flat surface. 1. Place a container under the engine where the 2. hose from the oil drain valve exits.Remove the dipstick and open the dr...
Page 51 - Oil Level; dipstick. If the level is approaching the “ADD” mark, fill; Oil Filter; Remove the oil filter. If necessary, use a filter
DIXON -51 LUBRICATION Oil Level Check the oil level in the engine when the machine is standing level and the engine is stopped.Remove the dipstick, wipe it clean, and then replace it.The dipstick should be screwed into place.Take the dipstick out again and read the oil level. The oil level should li...
Page 52 - TROUBLE SHOOTING; Problem; Clogged fuel filter or fuel line.
52- DIXON TROUBLE SHOOTING Problem Cause The engine will not start. Blade switch is engaged. • Ssteering controls are not locked in the neutral • position.Driver is not sitting in the driver’s seat. • Parking brake is not activated. • Battery is dead. • Contamination in the carburetor or fuel line. ...
Page 53 - Clogged air intake or cooling fins.
DIXON -53 TROUBLE SHOOTING Problem Cause The engine seems weak. Clogged air filter. • Defective spark plugs. • Carburetor incorrectly adjusted. • Air trapped in hydraulic system. • The engine overheats. Clogged air intake or cooling fins. • Engine overloaded. • Poor ventilation around engine. • Defe...
Page 54 - Chain fixture has come loose.
54- DIXON TROUBLE SHOOTING Problem Cause Uneven mowing results. Different air pressure in tires on left and right • sides.Bent blades. • Suspension for the mower deck is uneven. • Chain fixture has come loose. • Blades are dull. • Driving speed too high. • Grass is too long. • Grass collected under ...
Page 55 - STORAGE; Winter Storage; container. Always use the mixing ratios specified by; with care. It is very flammable and; and then refit the spark plug.; Service
DIXON -55 STORAGE Winter Storage At the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engin...
Page 56 - SCHEMATIC; COLOR CODE
56- DIXON SCHEMATIC TO LH LEVER TO SEAT SWITCH TO RH LEVER TO IGNITION SWITCH TO CLUTCH SWITCH TO CIRCUIT BREAKER TO ELECTRIC CLUTCH TO RH BRAKE SWITCH TO LH BRAKE SWITCH GROUND TO SOLENOID TO ALT. TO ENGINE SHUT OFF R G W/G Y B W R G W/G Y B W R G W/G Y W R G W/G Y W R G W/G Y W R R/W G W/G Y W R/W...
Page 57 - TECHNICAL DATA; Accessories; In order to implement improvements,
DIXON -57 TECHNICAL DATA Accessories BioClip attachment (Mulch kit)Collection system Torque Specifications Engine crankshaft bolt 50 ft/lb (67 Nm) Deck pulley bolts 45 ft/lb (61 Nm) Lug nuts 75 ft/lb (100 Nm) Blade bolt 45-55 ft/lb (60-75 Nm) Standard ¼" fasteners 9 ft/lb (12 Nm) Standard 5 / 16...
Page 58 - Engine; Pressure with oil filter; Transmission
58- DIXON TECHNICAL DATA ZTR 44 / 968999538 ZTR 36 / 968999539 Engine Manufacturer Kohler Briggs & Stratton Type Courage Intek Power 20 hp* 16 hp* Lubrication Pressure with oil filter Pressure with oil filte Oil capacity excluding filter Oil capacity including filter 1.6 qt (1.5 liters) 1.3 qt (...
Page 59 - Equipment
DIXON -59 TECHNICAL DATA ZTR 44 / 968999538 ZTR 36 / 968999539 Equipment Cutting width 44" 36" Cutting height 1.5" - 4.5" 1.5" - 4.5" Uncut circle 0 0 Number of blades 3 2 Blade length 14.97" 18.5" Nose rollers Yes Yes Michigan seat Standard Standard Hinged armrests Y...
Page 64 - Pressure with oil filte
64- DIXON TECHNICAL DATA ZTR 44 / 968999547 Engine Manufacturer Briggs & Stratton Type ELS Power 22 hp* Lubrication Pressure with oil filte Oil capacity excluding filter 1.875 qts (1.8 liters Oil capacity including filter 2 qt (1.91 liters) Engine oil, Synthetic Engine oil, Mineral Class SAE 5W3...
Page 66 - CONFORMITY CERTIFICATES; USA Requirements; Labels are placed on the engine and/or in the engine
66- DIXON CONFORMITY CERTIFICATES USA Requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of th...
Page 67 - SERVICE JOURNAL; Action; Delivery Service
DIXON -67 SERVICE JOURNAL Action Date, mtr reading, stamp, sign Delivery Service Charge the battery. 1. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 2. Mount the steering controls in the normal position. 3. Connect the contact box to the cable for the seat’s 4. safety switch.Check that ...
Page 68 - After the First 5-8 Hours
68- DIXON SERVICE JOURNAL Action Date, mtr reading, stamp, sign After the First 5-8 Hours 1. Change engine oil.
Page 71 - Change the air filter’s paper cartridge.
DIXON -71 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 100-Hour Service 1. Perform the 25-hour service.2. Perform the 50-hour service. 3. Change the engine oil filter. 4. Clean/replace the spark plugs. 5. Replace the fuel filter.6. Clean the cooling fins on the engine and transmission. 7. C...
Page 72 - as to which additional work is to be carried out.
72- DIXON SERVICE JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service 1. Inspect the machine. Come to agreement with the customer as to which additional work is to be carried out. 2. Perform the 25-hour service.3. Perform the 50-hour service.4. Perform the 100-hour service.5. Check/adjust...
Page 73 - At Least Once Each Year
DIXON -73 SERVICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Year 1. Clean the engine’s cooling air intake (25 hours). 2. Replace the air cleaner’s pre-filter (foam) (300 hours).3. Replace the air filter’s paper cartridge. 4. Change the engine oil (50 hours). 5. Replace the eng...
