Cooper Lighting 6002N - Manual

9706 Rev A_Instructions, Ballast Replacement.doc

Ballast Replacement Instructions

Monaco 6000A, 6000N, 6002A, 6002N

WARNING!

TURN OFF ALL POWER TO FIXTURE BEFORE

REPLACING THE BALLAST ASSEMBLY.

DO NOT OVERTIGHTEN CAPTIVE SCREWS ON OUTER

LENS! SET POWER DRIVERS TO LOWEST SETTING.

THIS IS IMPORTANT TO AVOID PART DAMAGE.

ORDER BALLAST WITH THE DESIRED WATTAGE AND

VOLTAGE AS SPECIFIED ON BALLAST BOX LABEL.

IN THIS PROCEDURE, YOU WILL REMOVE THE OLD

BALLAST AND ATTACH A REPLACEMENT.

MATERIAL LIST

QTY

Ballast Replacement Assembly

1

Submersible Wire Nuts

6

Plastic Strain Relief

1

Return address label

1

BALLAST REPLACEMENT PROCEDURE

1) Loosen trim ring/lens assembly by loosening the four

socket head cap screws.

2) Pry trim ring/lens assembly off housing by inserting a

flat head screwdriver in side slots and turning.

3) Remove trim ring/lens assembly.

4) Lift sealed lamp assembly from housing.

5) Disconnect ballast wires from incoming power by

removing wire nut connections in housing wiring

box. (Discard wire nuts. New water-tight water nuts,

provided, must be used for reconnection).

6) Disconnect ground wire from ballast to incoming

power.

7) Disconnect ballast wire strain relief from the side of

in-ground housing.

8) Lift ballast assembly out of housing.

9) Cut plastic tie wrap attaching the green, blue, and

white wires coming out of the ballast box.

10) Cut through black mesh and wires that lead from

ballast assembly to lamp assembly, about 2” above

the ballast box.

11) On lamp assembly, trim black mesh so that it is 1”

shorter than the wires inside it.

12) Strip green, blue, and white wires on lamp assembly

to ½”.

13) Unpack Ballast Replacement Kit.

NOTE

: USE THE SAME BOX TO SEND THE FAILED

BALLAST BACK TO LUMIERE FOR FAILURE

ANALYSIS. ALL RETURNS MUST BE AUTHORIZED

BY YOUR PROJECT COORDINATOR IN DENVER.

14) Insert mesh covered lamp wires downward through

handle of potted ballast assembly and slide plastic

strain relief over wires and mesh and tighten down on

mesh and wire about 2 inches from end.

15) Connect the three SHORT color coded wires (green,

blue, and white) from the new ballast replacement

assembly to lamp assembly as follows: Twist

stranded wires slightly

Insert wires together into new sealant wire nuts (provided)

Hold wires firmly and twist connector onto wires

NOTE: Do not twist wire nuts too hard

NOTE: Do not reuse wire nuts

16) Reconnect ballast to incoming power using new

sealant wire nuts (provided).

17) Reassemble fixture in the reverse order of

disassembly. Refer to Instruction Sheet #9704 –

Ballast and Lamp Module Installation Instructions.

18) Reattach trim ring/lens assembly by aligning four

socket head cap screws on trim ring with the four

threaded holes on housing, and tighten. DO NOT

OVERTIGHTEN CAPTIVE SCREWS ON OUTER

LENS! SET POWER DRIVERS TO LOWEST

SETTING. THIS IS IMPORTANT TO AVOID

PART DAMAGE.

USE THREE SEALANT WIRE NUTS TO

CONNECT LAMP WIRES TO BALLAST

INSTALL

PLASTIC STRAIN

RELIEF BELOW

HANDLE.

ROUTE MESH

COVERED LAMP

WIRES DOWN

THROUGH

HANDLE