Page 2 - Power Specifications:; Record your equipment’s
It is important to record the model and serial number(s) ofyour equipment and the date you received it in the UserGuide. Our service department uses this information, alongwith the manual number, to provide help for the specificequipment you installed. Keep this User Guide and all manuals, engineeri...
Page 3 - ABLE OF
UGR004/1200 Moducon Belt Conveyor I NTRODUCTION . . . . . . . . . . . . . . . . . . .1-1 Purpose of the User Guide . . . . . . . . . . . . . . . . . . . . . . . . .1-2How the Guide is Organized . . . . . . . . . . . . . . . . . . . . . . .1-2Your Responsibility as a User . . . . . . . . . . . . . . ...
Page 5 - How the User Guide; NTRODUCTION
1-1 UGR004/1200 Moducon Belt Conveyor ● ● Purpose of the User Guide . . . .1-2 ● ● How the User Guide is organized . . . . . . . . . . . . . . .1-2 ● ● Your Responsibilities as a User . . . . . . . . . . . . . . . .1-2 ● ● ATTENTION: Read this so no one gets hurt . . . . . . . . . . .1-3 I NTRODUCTI...
Page 7 - EAD THIS SO NO; WARNING: Electrical Shock Hazard
WARNING: Improper installation,operation, or servicing may result inequipment damage or personalinjury. This equipment should only be installed,adjusted, and serviced by qualified technicalpersonnel who are familiar with the construc-tion, operation, and potential hazards of thistype of machine. All...
Page 9 - ESCRIPTION
2-1 UGR004/1200 Moducon Belt Conveyor ● ● What is the belt conveyor? . . . .2-2 ● ● Typical applications . . . . . . . . . .2-2 ● ● Conveyor features . . . . . . . . . . .2-3 ● ● Specifications . . . . . . . . . . . . . .2-4 ● ● Conveyor options . . . . . . . . . . . .2-5 D ESCRIPTION
Page 10 - HAT IS THE; YPICAL
The Moducon Belt Conveyor is a lightweight, mobile convey-or that can be rolled into place and used to move parts ormaterials to or from your process. Because of its modular construction, the conveyor can be builtin virtually any shape, length and width to fit your application. Standard belt design ...
Page 11 - ELT; Flat
UGR004/1200 Moducon Belt Conveyor D ESCRIPTION 2-3 B ELT C ONVEYOR F EATURES Variable speed control Allows you to operate atvariable speeds or indexingto time the belt conveyorwith other auxiliary equip-ment. Side walls Low friction, replaceable walls are available with optionalextensions that can b...
Page 12 - PECIFICATIONS
Moducon Belt Conveyor UGR004/1200 2-4 D ESCRIPTION S PECIFICATIONS ADJUSTABLE ANGLE CONVEYOR FLAT CONVEYOR FIXED ANGLE CONVEYOR STEPPED CONVEYOR Conveyor length Floor to belt height Angle isadjustablefrom 5° to 45° Incline length 60 in. {1500 mm} maxim um Horizontal length Plastic side panel Aluminu...
Page 13 - ONVEYOR; Available options include:; Open belt
UGR004/1200 Moducon Belt Conveyor D ESCRIPTION 2-5 C ONVEYOR O PTIONS Available options include: ● Belt types Open belt - This belt has a 1-inch pitch with an open design that allows fasterparts cooling. You can increase the cool-ing rate with optional fans mountedbeneath the belt. Belt widths start...
Page 15 - INSTALLATION
3-1 UGR004/1200 Moducon Belt Conveyor ● ● Unpacking the boxes . . . . . . . . .3-2 ● ● Cautions and warnings . . . . . . .3-2 ● ● Preparing for Installation . . . . . .3-3 ● ● Positioning the Conveyor . . . . .3-4 ● ● Setting the Height . . . . . . . . . . .3-4 ● ● Connecting the Conveyor . . . . .3...
Page 16 - The Moducon Belt Conveyor is shipped already assembled.; Carefully unpack the conveyor and its; Proceed to; NPACKING
The Moducon Belt Conveyor is shipped already assembled. Carefully unpack the conveyor and its components. Remove all packing material, protective paper, tape, and plastic. Compare contents to the shipping papersto ensure that you have all the parts. Carefully inspect all components to make sure no d...
Page 17 - The belt conveyor
UGR004/1200 Moducon Belt Conveyor I NSTALLATION 3-3 P REPARING FOR I NSTALLATION Plan the location. Make sure the area where the belt conveyoris installed has the following: ● A grounded power source. The belt conveyor requires single phase, 100-115V, 50/60 Hz. All wiringshould be completed by quali...
Page 18 - ETTING THE
Moducon Belt Conveyor UGR004/1200 3-4 I NSTALLATION S ETTING THE H EIGHT P OSITIONING THE C ONVEYOR Place the conveyor where it is needed, then verify that theconveyor is level. If the conveyor is not level, adjust the leveling devices on the legs. If your conveyor has the optionalcasters, lock the ...
Page 19 - ONNECTING; Verify that the control button is set to Standby.
UGR004/1200 Moducon Belt Conveyor I NSTALLATION 3-5 C ONNECTING M AIN P OWER WARNING: Disconnect powersources to prevent injury from unexpected energization or startup. This product has a moving belt. To preventpossible injury from unexpected startup, alwaysdisconnect and lockout the main power sour...
Page 20 - section of this User Guide.; DJUSTING THE; To adjust the speed of the conveyor belt:; Turn the speed control dial to Low.; The conveyor belt begins to move.; Adjust the speed of the belt by turning the dial; clockwise until the belt is moving at the speed you want.
Moducon Belt Conveyor UGR004/1200 3-6 I NSTALLATION If the conveyor is not working properly at any time, slide thecontrol button to the Standby position immediately and unplugthe conveyor from the main power source. Refer to the T ROUBLESHOOTING section of this User Guide. If you do not encounter an...
Page 22 - TARTING THE; Make sure the conveyor is level and locked.; Adjust leveling feet as needed. Lock the optional casters.; Inspect the belt and mounting hardware.; Plug the power cord into the power source.; Adjust the belt speed as needed.
The belt conveyor control allows you to start, stop and controlthe speed of the belt. Lights indicate when power is being supplied to the unit and when an alarm condition exists. C ONTROL F EATURES Moducon Belt Conveyor UGR004/1200 4-2 O PERATION S TARTING THE C ONVEYOR Make sure the conveyor is lev...
Page 23 - TOPPING THE; To stop the conveyor during operation:; The Standby position is not a Power; To stop the conveyor for maintenance or repair:; The LED indicator light flashes and the motor stops.
UGR004/1200 Moducon Belt Conveyor O PERATION 4-3 S TOPPING THE C ONVEYOR To stop the conveyor during operation: Slide the control button tothe Standby position. IMPORTANT: The Standby position is not a Power OFF switch. When you want to stop the conveyormotor for a long time, disconnect the conveyor...
Page 25 - Preventive Maintenance; AINTENANCE
5-1 UGR004/1200 Moducon Belt Conveyor ● ● Preventive Maintenance Schedule . . . . . . . . . . . . . . . . .5-3 ● ● Checking Electrical Connections . . . . . . . . . . . . . .5-4 M AINTENANCE
Page 27 - REVENTIVE; Inspect leveling feet or casters.; Monthly, or as needed; Inspect the conveyor belt.; Check all electrical cables.
UGR004/1200 Moducon Belt Conveyor M AINTENANCE 5-3 P REVENTIVE M AINTENANCE S CHEDULE To maintain the best performance, follow this maintenanceschedule. ● ● Daily, or as needed ❒ ❒ Inspect leveling feet or casters. Verify that conveyor is level. Adjust leveling feet asneeded. If the conveyor has opt...
Page 28 - Be sure the main power is disconnected
Moducon Belt Conveyor UGR004/1200 5-4 M AINTENANCE Be sure the main power is disconnected . Always disconnect and lock out the main power sourcebefore servicing the unit. Inspect all wires and connections . Look for loose wires, burned contacts, and signs of over-heated wires. Have a qualified elect...
Page 29 - Identifying the
6-1 UGR004/1200 Moducon Belt Conveyor ● ● Before Beginning . . . . . . . . . . . .6-2 ● ● A Few Words of Caution . . . . . .6-2 ● ● Identifying the Cause of a Problem . . . . . . . . .6-3 ● ● Answering an Alarm . . . . . . . . .6-3 ● ● The Conveyor Does Not Move . . . . . . . . . . . . . . . . .6-4 ...
Page 30 - These are the best; Verify that you have all instructional materials related; Additional details about troubleshooting and; A F
You can avoid most problems by following the recommendedinstallation, operation and maintenance procedures outlined inthis User Guide. If a problem should occur: ❒ Find any wiring, parts, and assembly diagrams that were shipped with your equipment. These are the best reference for correcting a probl...
Page 32 - Symptom; The conveyor is plugged into a; AXU S
Moducon Belt Conveyor UGR004/1200 6-4 T ROUBLESHOOTING T HE C ONVEYOR DOES NOT M OVE For additional information on problems that may have beencaused by the speed control unit, see A PPENDIX B: AXU S ERIES C ONTROL . Symptom The conveyor doesnot move. Possible cause Electrical connections are not cor...
Page 35 - PPENDIX
UGR004/1200 C USTOMER S ERVICE A PPENDIX A-1 Conair has made the largest investment in customer support inthe plastics industry. Our service experts are available to helpwith any problem you might have installing and operatingyour equipment. Your Conair sales representative also can helpanalyze the ...
Page 36 - Inspect the equipment and perform alterations or adjust-
G UARANTEE /W ARRANTY UGR004/1200 A-2 A PPENDIX E QUIPMENT G UARANTEE P ERFORMANCE W ARRANTY W ARRANTY L IMITATIONS Conair guarantees the machinery and equipment on this order,for a period as defined in the quotation from date of shipment,against defects in material and workmanship under the normalu...
