Page 2 - CONAIR; Contents; Technical specifications
CONAIR 0 5 - 1 5 - 9 6 7 9 2 Contents 1. Introduction ..................................................................................................... 3 2. Technical specifications ............................................................................ 4 2.1 Dimensions .......................
Page 3 - Introduction
CONAIR 0 5 - 1 5 - 9 6 7 9 3 1. Introduction This manual is for CONAIR MARTIN's 79 series granulators. Theabbreviations mean: -B = Band conveyor -U = Suction blower -L = Low level -V = Ejector (Air Veyor). The manual should be studied carefully before installing and using theequipment, in order to p...
Page 4 - Dimensions; Serial Number
CONAIR 0 5 - 1 5 - 9 6 7 9 4 2. Technical specifications 2.1 Dimensions See chapter 10, Layout. 2.2 Data Serial Number Motor power ...................................................................... Capacity ...................................................................... V-belts .............
Page 5 - Functional description; Overview
CONAIR 0 5 - 1 5 - 9 6 7 9 5 3. Functional description 3.1 Overview 79 granulators are designed for grinding different types of plastic waste. The granulator is controlled from an electrical cabinet with a start/stop functionand an emergency stop button. The material is fed into the hopper (A) and f...
Page 6 - Safety system; by the hopper
CONAIR 0 5 - 1 5 - 9 6 7 9 6 3.2 Safety system Since there are rotating knives inside the granulator, there is a built-in safetysystem to prevent personal injury. Emergency stop: The equipment is fitted with an emergency stop switch on theelectrical cabinet. The emergency stop is activated by pushin...
Page 7 - Safety regulations
CONAIR 0 5 - 1 5 - 9 6 7 9 7 4. Safety regulations 4.1 Overview The granulator is equipped with safety switches to prevent the front door andthe hopper from being opened during operation. The following safety measures should always be observed when handling thegranulator: • Always switch off the pow...
Page 8 - Installation; Opening and closing the hopper and screenbox; Lower the screenbox and lift out the screen.; NOTE: When mounting the screenbox the link; right side of the hopper.
CONAIR 0 5 - 1 5 - 9 6 7 9 8 5. Installation All instructions must be carried out in the order described, to prevent personalinjury or damage to machinery. Always take great care when handling the knives since they arevery sharp and can cause personal injury. The granulator should be connected to th...
Page 9 - Electrical connection; Check the granulator motor’s rotation direction as follows:
CONAIR 0 5 - 1 5 - 9 6 7 9 9 5.3 Electrical connection The granulator should be connected up by an authorised electrician. • Connect the granulator to the mains supply. See Electrical scheme, chapter9, connecting (Q1). Check the granulator motor’s rotation direction as follows: • Set the main circui...
Page 10 - Operation and daily maintenance; Starting and stopping; Daily inspection
CONAIR 0 5 - 1 5 - 9 6 7 9 10 6. Operation and daily maintenance 6.1 Starting and stopping The start and stop functions are controlled by a change-over button on theelectrical cabinet. NOTE: The granulator should not be stopped until it has finished grinding allthe material in the hopper and cutter ...
Page 11 - If the granulator does not start; Cleaning; Open the hopper and screenbox as; or at least once every 300 hours.
CONAIR 0 5 - 1 5 - 9 6 7 9 11 6.4 Trouble-shooting 6.4.1 If the granulator does not start • Check that the saftey switches’ break screws are turned fully clockwise. It isnot possible to start the granulator unless the break screws are screwed in. • Check that the emergency stop is not activated. It ...
Page 12 - Servicing; Changing the knives; Changing the fixed and rotating knives; For safety reasons, damaged screws must be replaced.; Disassembling the fixed knives:; Place the lower fixed knife in position.
CONAIR 0 5 - 1 5 - 9 6 7 9 12 7. Servicing All servicing work should be carried out by a qualified service engineer and inthe order described, to prevent personal injury or damage to machinery. 7.1 Changing the knives When changing the knives, also check for any wear to the screen. For safetyreasons...
Page 13 - Assembling the rotating knives
CONAIR 0 5 - 1 5 - 9 6 7 9 13 Assembling the rotating knives 1. Clean the cutter's knife location and place a rotating knife in the knife location. 2. Fasten the screws (A) together with the washers (H) and tighten gently. 3. Adjust the knife using the setting screws (B) to give the correctamount of...
Page 14 - Sharpening the knives; Regarding the third fixed knife, see chapter 11.
CONAIR 0 5 - 1 5 - 9 6 7 9 14 7.2 Sharpening the knives Always take great care when sharpening the knives since theyare very sharp and can cause personal injury. 7.2.1 Overview NOTE: Use the services of a skilled person when re-sharpening the knivesand only sharpen the edges marked with the special ...
Page 16 - Inspecting and adjusting the belts; The V-belts must be inspected after 30 hours’ operation.; Lubrication
CONAIR 0 5 - 1 5 - 9 6 7 9 16 7.3 Inspecting and adjusting the belts The V-belts must be inspected after 30 hours’ operation. • Loosen and remove the outer plateon the belt guard. • Load one of the V-belts between therotor pulley and the motor pulleywith 25 N in the middle of and at aright angle to ...
Page 17 - Rotor pulley; loose from the hub and the unit sits freely on the axle.; Assembling; Clean and degrease the contact surfaces carefully.
CONAIR 0 5 - 1 5 - 9 6 7 9 17 7.5 Rotor pulley, assembling/disassembling 7.5.1 Rotor pulley Disassembling 1. Loosen all screws a few turns. 2. Unscrew two of the screws. 3. Lubricate both screws and screw them into the disassembling holes (A). 4. Tighten both disassembling screws alternately until t...
Page 18 - Spare parts list
CONAIR 0 5 - 1 5 - 9 6 7 9 18 8. Spare parts list 8.1 Overview Page 8.1.1 79, Cutter housing .......................................................... 19-21 8.1.2 79 ...................................................................................... 22 8.1.3 79, ....................................
Page 26 - Pause/pulse relay when emptying with air veyor; where; Pause time T1 (the time the air; Delay time interval T2 (the time
CONAIR 0 5 - 1 5 - 9 6 7 9 26 8.1.6 Pause/pulse relay when emptying with air veyor In those cases when emptying of the granule bin with an air veyor has beenchosen, the pause/pulse relay should be cancelled to prevent a glut in thegranule bin. When delivered, the relay is presetas follows: T1 = rang...
Page 27 - Electrical scheme
Page 28 - Page
CONAIR 0 5 - 1 5 - 9 6 7 9 28 10. Layout 10.1 Dimensions Page 10.1.1 79 ................................................... 28 10.1.2 79 .................................................... 29 10.1.3 79 .................................................... 30 10.1.4 79 ..................................
Page 33 - assembling; Clean any grease or plastic waste from the knife location.
CONAIR 0 5 - 1 5 - 9 6 7 9 33 11.1.1 79, all models: Third fixed knife, disassembling/ assembling Pos. Qty. Part no. 1 1 1-19022 2 1 2-17732 3 1 2-17733 4 2 9-40106 5 2 9-40302 6 1 3-19021 7 2 9-40075 8a 2 9-50086 8b 2 9-50214 9 2 9-40050 Disassembling 1. Unscrew the screws (4) and release the ruler...
Page 35 - 9, Hopper with band conveyor; and remove the screw.
CONAIR 0 5 - 1 5 - 9 6 7 9 35 11.1.3 79, Hopper with band conveyor Disassembling/Assembling the band conveyor Disassembling 1. Release the fastening screw (A). This is done most easily by unscrewing thenut on the under side. The vibrationabsorber is then released. 2. Release the hood over the screw ...
Page 36 - Transporting and storing; Unpacking and checking; The machine can be lifted and handled using a fork-lift truck.; Placing at the installation location; Storing; Preservation
CONAIR 0 5 - 1 5 - 9 6 7 9 36 12. Transporting and storing 12.1 Overview Handling and transporting of the machinery should be carried out by speciallytrained personnel. The machine is packed in weather-proof and partly shock-proof plastic sheeting.It is fixed with straps to a pallet for transportati...