Chromalox CES-6 - Manual

Chromalox CES-6

Chromalox CES-6 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – DIMENSIONS
  • Page 3 – Model; When installing boiler, allow sufficient room (21” minimum) to
  • Page 4 – Diagram 1; WIRING; Hazard of Electric Shock. Boiler must be; SPECIAL INSTRUCTIONS FOR CUSTOMERS SUPPLY-; Export
  • Page 5 – Diagram 2; TYPICAL WIRING DIAGRAMS; Diagram 3
  • Page 6 – Diagram 4; Diagram 5
  • Page 7 – Diagram 6; Diagram 7
  • Page 8 – Diagram 8; Diagram 9
  • Page 11 – This is to prevent possible element; Turn boiler switch to “ON” position,; pump or solenoid; Checking low water cutout switch operation,; open drain; Turn off boiler. Reinstall contactor; Be sure all electrical connections are tight; Typical Export Boiler; Figure 1; — Automatic Reset Low-Water Cutoff Junction Box
  • Page 12 – CUT OUT; ting minus the differential setting, equals; CUT IN; pressure of the; HIGH LIMIT PRESSURE CONTROL OPERATION; This is for test purposes only!; Figure 2; OPERATION; For best boiler performance, a 1/4” less steam valve; MANUAL BLOWDOWN INSTRUCTIONS; Blowdown is an essential part of boiler operation. It is the best
  • Page 13 – INITIAL TESTING —; Automatic Blowdown Control Cabinet; Display View of Automatic Blowdown Control Cabinet; Wiring Diagram for Automatic Blowdown
  • Page 14 – OPTIONAL EQUIPMENT FOR STEAM BOILERS; Control will not work with de-ionized or de-; Main Setting —; Typical Wiring for; Electronic Resistance Sensing
  • Page 15 – IF A CONTROLLER SEEMS TO OPERATE IMPROPERLY; Solid State Sequencer.; Solid State Sequencer
  • Page 16 – Hazard of Electric Shock. Water feed system; CONDENSATE RETURN SYSTEMS; WATER FEED SYSTEMS; Pump Motor Dimensions
  • Page 17 – Installation; MAINTENANCE; Sequence
  • Page 18 – HEATER ELEMENT CONDITION PROBABLE CAUSE; Faulty weld or braze on element to flange connection or corrosion.; IMMERSION HEATER FAILURE CAUSES
  • Page 19 – RENEWAL PARTS IDENTIFICATION
Loading the manual

3 Phase Voltages*

Output

Quantity and Rating

No./kW

Elec

at

of Contactors

of

Rating Cap.

Vol.

212˚F

Heating

Model

(BHP) (kW) (Gals.) (Lbs./Hr.) 208

240

480† Elements

Type CES — 0-100 PSIG

CES-6

.6

6

6

18

30

30

30

1-6

CES-9

.9

9

6

27

30

30

30

1-9

CES-12

1.22

12

6

36.2

40

30

30

1-12

CES-18

1.73

17

6

51.2

50

50

30

1-17

CES-24

2.45

24

14.3

72.3

2-40

2-30

2-30

2-12

1-40

1-40

1-12

CES-30

2.95

29

14.3

87.4

1-50

1-30

40

1-17

CES-36

3.47

34

14.3

102.5

2-50

2-50

50

2-17

1-40

1-30

1-40

1-12

CES-48

4.69

46

14.3

138.7

2-50

2-50

1-30

2-17

2-50

2-30

2-12

CES-60

5.91

58

14.3

174.8

2-40

2-50

2-40

2-17

CES-72

6.93

68

14.3

205

4-50

4-50

2-50

4-17

CES-100

10.40

102

27.8

307

6-50

6-50

3-50

6-17

CES-135

13.9

136

30.5

410

—

8-50

4-50

8-17

1-30

CES-160

16.1 157.5

30.5

475

—

7-60

3-60

7-22.5

CES-180

18.4

180

30.5

543

—

8-60

4-60

8-22.5

Chromalox

®

DIVISION

4

SECTION

CES

SALES

REFERENCE

DATE

SERVICE REFERENCE

Installation, Operation

and

RENEWAL PARTS IDENTIFICATION

PQ444-1

MAY, 1999

(Supersedes PQ444)

161-562789-002

© 2010 Chromalox, Inc.

Type CES-6 through CES-180 Electric Steam Boiler

Standard Trim is 100 PSI — 0-90 Operating Pressure Range

Boiler Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Circuit Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Circuit Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

National Board No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Amps . . . . . . . . . . . . . . . Phase . . . . . . . . . . . Cy . . . . . . . . . .

Important —

This data file contains the National Board Registration Certificate for your boiler. It must be kept near the boiler at all times.

* Single phase available up to and including 24 kW capacity.
† All boilers must have separate 120V Control Circuit or Transformer.
Boilers under 40 amps max are not fused.

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Summary

Page 2 - DIMENSIONS

MODEL CES-24 through CES-180 MODEL CES-6 through CES-18 DIMENSIONS DrainBlowdownValve K A C H B D E F G Check Valve L OptionalTransformer Safety ValveOutlet J Manual ResetHigh Limit ControlOptional VacuumBreaker McDonnell & MillerLow Water CutoffPump Control Drain BlowdownValve OperatingPressure...

Page 3 - Model; When installing boiler, allow sufficient room (21” minimum) to

Typical Plumbing Installation of a Steam Boiler with Condensate Return System CES — Dimensions (In.) DIMENSIONS INSTALLATION Model A B* C D E F G H I J K L CES-6 37 22-1/2 30 15-1/4 20 30-1/2 9-1/2 16 1/2 1 1/2 1/2 CES-9 37 22-1/2 30 15-1/4 20 30-1/2 9-1/2 16 1/2 1 1/2 1/2 CES-12 37 22-1/2 30 15-1/4...

Page 4 - Diagram 1; WIRING; Hazard of Electric Shock. Boiler must be; SPECIAL INSTRUCTIONS FOR CUSTOMERS SUPPLY-; Export

Diagram 1 3 Phase Voltage 3 Phase Voltage 3 Phase Voltage Boiler 208 240 480 Boiler 208 240 480 Boiler 208 240 480 WIRING TYPICAL WIRING DIAGRAMS WARNING: Hazard of Electric Shock. Boiler must be suitably grounded according to N.E.C. standard. 1. Be sure to use the proper wire. Electric wiring to bo...

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