Char-Broil 463257111 - Manual

Page 2 - TABLE OF CONTENTS; Do not store or use gasoline or other; DANGER; Safety Symbols; DANGER; THIS GRILL IS FOR OUTDOOR USE ONLY.

2 TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Parts...

Page 3 - Wash your hands after handling this product.; Installation Safety Precautions; National Fuel Gas

3 WARNING CALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of C...

Page 4 - USE AND CARE; OPD Hand Wheel; LP Cylinder Filling; LP Cylinder Valve

4 • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property ...

Page 5 - Connecting Regulator to the LP Cylinder; full stop; Safety Relief Valve; ck; Strap and Cap; LP Cylinder Exchange; Exchange your cylinder only; LP Cylinder Leak Test; Do not use household cleaning agents.

5 WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Tur...

Page 6 - Leak Testing Valves, Hose and Regulator; rushing sound; immediately

6 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NO...

Page 7 - Do not let children operate or play near grill.; CAUTION; Lighting instructions are continued on the next page

7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NE...

Page 8 - Troubleshooting Section; LOW

8 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW . You should see a smaller flame in LOW position than seen on HI . Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "S...

Page 9 - Cleaning the Burner Assembly; Turn gas OFF at control knobs and LP cylinder.; Storing Your Grill; Cleaning the Burner; VERY IMPORTANT: Burner tubes must reengage valve; Correct; Firebox

9 CAUTION SPIDER ALERT! VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. In some areas of the country, spiders or small insects have been known to c...

Page 10 - original consumer-purchaser; ITEMS MANUFACTURER WILL NOT PAY FOR:; of products not approved by the manufacturer.; DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES; maximum liability; LIMITED WARRANTY; RUST is not considered a manufacturing or materials defect.; SCOPE OF COVERAGE

10 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indica...

Page 11 - PARTS LIST; Not Pictured

PARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 11 Key Qty Description A 1 BOTTOM SHELF B 1 TANK SCREW , F/ BOTTOM SHELF C 2 CASTER, LOCKING D 2 CASTER, FIXED ...

Page 12 - PARTS DIAGRAM; RR

PARTS DIAGRAM RR 12 BB S SS TT TT UU GG DD XX EE HH II JJ PP QQ FF VV WW WW YY WW VV VV PP LL OO MM NN NN KK CC Z AA ZZ Z Z X X X X Y W O BBB BBB P O O Q Q N A B C E F H V I K L M J R D D G C U Y Y Y T AAA

Page 13 - mm lock washer; Rear; Right side panel; ASSEMBLY; Bent U pin

2 1/4-20x1/2” screw 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole mustbe on left side of bottom shelf. 7mm lock washer 7mm flat washer Locking caster Bottom shelf Non-lock caster Rear Front Left...

Page 14 - Make sure the; Regulator hose

3 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Place lo...

Page 15 - Back of main control panel; Main control

On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 5 15 ...

Page 16 - Now you may fully tighten lower screws on upper back panel.; Control panel; mm lock

7 16 Now you may fully tighten lower screws on upper back panel. 1/4-20x3/4” screw Back of main control panel Control panel Fascia, left sideburner shelf Left sideburner shelf Flange into Brackets Bracket 1/4-20x3/4” screw screw washer washer 7mm flat #8x3/8” self-tapping large flat washer 7mm lock ...

Page 17 - Wing nut; Install bezel with “OFF” at top.

9 Insert sideburner burner into left shelf.shelf, shown A . The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut, shown B . Make sure burner tube engages sideburner valve, shown C . B 17 A Sideburner burner Sideburner...

Page 18 - flat washers on each side.; . Place sideburner grate onto sideburner shelf,; Sideburner Ignitor Wire

11 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD PO...

Page 19 - Left door; Attach front shield tabs under front brace and attach right and; Front; Cart lower back panel; beneath grease tray opening in upper back panel, shown; for clarity of illustration

13 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Hinge pinon bottomof door Top ofdoor PRESS 19 Left door Right door *This side UP Tank heat shield 12 Inside of cart, insert rear s...

Page 20 - Note: Some parts omitted for; Flame tamers; Wire; the nut and cap, shown; ignition module

15 20 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Back of firebox Front of firebox Note: Some parts omitted for clarity of illustration Flame tamers Pin 14 Connect each of the wires from the main burn...

Page 21 - On back of grill, slide grease tray into opening in upper back panel.; Warming rack; Grease tray

On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. . 16 17 21 Assembledwarming rack Place cooking grates onto the firebox as shown. Insert the two wire e...

Page 22 - AA Battery; LP CYLINDER IS SOLD SEPARATELY.; important safety instructions before using.; Cylinder screw at rear of cart; Cylinder screw; Always keep LP cylinders in upright position during

Unscrew on cart right side panel. Insert AA battery into ignitor, negative (—) end first. Replace the cap. electronic ignition cap – 18 2 2 AA Battery Electronic Ignition Cap + - . 19 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &a...

Page 23 - Troubleshooting

23 EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fi...

Page 24 - continued; Problem

24 Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill L...

Page 25 - Troubleshooting - Electronic Ignition; SECTION I

25 Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause...

Page 26 - NOTES