Char-Broil 463257111 - Manuals

5 WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Tur...

6 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NO...

7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NE...

8 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW . You should see a smaller flame in LOW position than seen on HI . Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "S...

9 CAUTION SPIDER ALERT! VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. In some areas of the country, spiders or small insects have been known to c...

10 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indica...

PARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 11 Key Qty Description A 1 BOTTOM SHELF B 1 TANK SCREW , F/ BOTTOM SHELF C 2 CASTER, LOCKING D 2 CASTER, FIXED ...

PARTS DIAGRAM RR 12 BB S SS TT TT UU GG DD XX EE HH II JJ PP QQ FF VV WW WW YY WW VV VV PP LL OO MM NN NN KK CC Z AA ZZ Z Z X X X X Y W O BBB BBB P O O Q Q N A B C E F H V I K L M J R D D G C U Y Y Y T AAA

2 1/4-20x1/2” screw 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole mustbe on left side of bottom shelf. 7mm lock washer 7mm flat washer Locking caster Bottom shelf Non-lock caster Rear Front Left...

3 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Place lo...

On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 5 15 ...

7 16 Now you may fully tighten lower screws on upper back panel. 1/4-20x3/4” screw Back of main control panel Control panel Fascia, left sideburner shelf Left sideburner shelf Flange into Brackets Bracket 1/4-20x3/4” screw screw washer washer 7mm flat #8x3/8” self-tapping large flat washer 7mm lock ...

9 Insert sideburner burner into left shelf.shelf, shown A . The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut, shown B . Make sure burner tube engages sideburner valve, shown C . B 17 A Sideburner burner Sideburner...

11 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD PO...

13 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Hinge pinon bottomof door Top ofdoor PRESS 19 Left door Right door *This side UP Tank heat shield 12 Inside of cart, insert rear s...

15 20 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Back of firebox Front of firebox Note: Some parts omitted for clarity of illustration Flame tamers Pin 14 Connect each of the wires from the main burn...

On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. . 16 17 21 Assembledwarming rack Place cooking grates onto the firebox as shown. Insert the two wire e...

Unscrew on cart right side panel. Insert AA battery into ignitor, negative (—) end first. Replace the cap. electronic ignition cap – 18 2 2 AA Battery Electronic Ignition Cap + - . 19 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &a...

23 EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fi...

24 Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill L...

25 Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause...